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Xiao H, Feng Y, Goundry WRF, Karlsson S. Organic Solvent Nanofiltration in Pharmaceutical Applications. Org Process Res Dev 2024; 28:891-923. [PMID: 38660379 PMCID: PMC11036530 DOI: 10.1021/acs.oprd.3c00470] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/05/2023] [Revised: 02/22/2024] [Accepted: 02/28/2024] [Indexed: 04/26/2024]
Abstract
Separation and purification in organic solvents are indispensable procedures in pharmaceutical manufacturing. However, they still heavily rely on the conventional separation technologies of distillation and chromatography, resulting in high energy and massive solvent consumption. As an alternative, organic solvent nanofiltration (OSN) offers the benefits of low energy consumption, low solid waste generation, and easy scale-up and incorporation into continuous processes. Thus, there is a growing interest in employing membrane technology in the pharmaceutical area to improve process sustainability and energy efficiency. This Review comprehensively summarizes the recent progress (especially the last 10 years) of organic solvent nanofiltration and its applications in the pharmaceutical industry, including the concentration and purification of active pharmaceutical ingredients, homogeneous catalyst recovery, solvent exchange and recovery, and OSN-assisted peptide/oligonucleotide synthesis. Furthermore, the challenges and future perspectives of membrane technology in pharmaceutical applications are discussed in detail.
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Affiliation(s)
- Hui Xiao
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca, Macclesfield SK10 2NA, United Kingdom
| | - Yanyue Feng
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca Gothenburg, SE-431 83 Mölndal, Sweden
| | - William R. F. Goundry
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca, Macclesfield SK10 2NA, United Kingdom
| | - Staffan Karlsson
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca Gothenburg, SE-431 83 Mölndal, Sweden
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Ignacz G, Beke AK, Szekely G. Data-driven investigation of process solvent and membrane material on organic solvent nanofiltration. J Memb Sci 2023. [DOI: 10.1016/j.memsci.2023.121519] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/27/2023]
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3
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Krupková A, Müllerová M, Petrickovic R, Strašák T. On the Edge between Organic Solvent Nanofiltration and Ultrafiltration: Characterization of Regenerated Cellulose Membrane with Aspect on Dendrimer Purification and Recycling. Sep Purif Technol 2023. [DOI: 10.1016/j.seppur.2023.123141] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
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El Fadil A, Verbeke R, Kyburz M, E.m. Aerts P, Vankelecom I. From academia to industry: Success criteria for upscaling nanofiltration membranes for water and solvent applications. J Memb Sci 2023. [DOI: 10.1016/j.memsci.2023.121393] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
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5
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Liu L, Liu S, Wang E, Su B. Hollow Fiber Membrane for Organic Solvent Nanofiltration: A Mini Review. Membranes (Basel) 2022; 12:membranes12100995. [PMID: 36295754 PMCID: PMC9607374 DOI: 10.3390/membranes12100995] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/04/2022] [Revised: 10/07/2022] [Accepted: 10/10/2022] [Indexed: 06/03/2023]
Abstract
Organic solvents take up 80% of the total chemicals used in pharmaceutical and related industries, while their reuse rate is less than 50%. Traditional solvent treatment methods such as distillation and evaporation have many disadvantages such as high cost, environmental unfriendliness, and difficulty in recovering heat-sensitive, high-value molecules. Organic solvent nanofiltration (OSN) has been a prevalent research topic for the separation and purification of organic solvent systems since the beginning of this century with the benefits of no-phase change, high operational flexibility, low cost, as well as environmental friendliness. Especially, hollow fiber (HF) OSN membranes have gained a lot of attention due to their high packing density and easy scale-up as compared with flat-sheet OSN membranes. This paper critically reviewed the recent research progress in the preparation of HF OSN membranes with high performance, including different materials, preparation methods, and modification treatments. This paper also predicts the future direction of HF OSN membrane development.
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Affiliation(s)
- Liyang Liu
- Key Laboratory of Marine Chemistry Theory and Technology, Ocean University of China, Ministry of Education, 238 Songling Road, Qingdao 266100, China
- College of Chemistry & Chemical Engineering, Ocean University of China, 238 Songling Road, Qingdao 266100, China
| | - Shaoxiao Liu
- Key Laboratory of Marine Chemistry Theory and Technology, Ocean University of China, Ministry of Education, 238 Songling Road, Qingdao 266100, China
- College of Chemistry & Chemical Engineering, Ocean University of China, 238 Songling Road, Qingdao 266100, China
| | - Enlin Wang
- Key Laboratory of Marine Chemistry Theory and Technology, Ocean University of China, Ministry of Education, 238 Songling Road, Qingdao 266100, China
- College of Chemistry & Chemical Engineering, Ocean University of China, 238 Songling Road, Qingdao 266100, China
| | - Baowei Su
- Key Laboratory of Marine Chemistry Theory and Technology, Ocean University of China, Ministry of Education, 238 Songling Road, Qingdao 266100, China
- College of Chemistry & Chemical Engineering, Ocean University of China, 238 Songling Road, Qingdao 266100, China
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Schlüter S, Huxoll F, Grenningloh K, Sadowski G, Petzold M, Böhm L, Kraume M, Skiborowski M. Unraveling the influence of dissolved gases on permeate flux in organic solvent nanofiltration – Experimental analysis. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.121265] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Yokoyama D, Suzuki S, Asakura T, Kikuchi J. Chemometric Analysis of NMR Spectra and Machine Learning to Investigate Membrane Fouling. ACS Omega 2022; 7:12654-12660. [PMID: 35474825 PMCID: PMC9025983 DOI: 10.1021/acsomega.1c06891] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/06/2021] [Accepted: 03/02/2022] [Indexed: 05/26/2023]
Abstract
Efficient membrane filtration requires the understanding of the membrane foulants and the functional properties of different membrane types in water purification. In this study, dead-end filtration of aquaculture system effluents was performed and the membrane foulants were investigated via nuclear magnetic resonance (NMR) spectroscopy. Several machine learning models (Random Forest; RF, Extreme Gradient Boosting; XGBoost, Support Vector Machine; SVM, and Neural Network; NN) were constructed, one to predict the maximum transmembrane pressure, for revealing the chemical compounds causing fouling, and the other to classify the membrane materials based on chemometric analysis of NMR spectra, for determining their effect on the properties of the different membrane types tested. Especially, RF models exhibited high accuracy; the important chemical shifts observed in both the regression and classification models suggested that the proportional patterns of sugars and proteins are key factors in the fouling progress and the classification of membrane types. Therefore, the proposed strategy of chemometric analysis of NMR spectra is suitable for membrane research, which aims at investigating comprehensively the fouling phenomenon and how the foulants and environmental conditions vary according to the filtration systems.
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Affiliation(s)
- Daiki Yokoyama
- RIKEN
Center for Sustainable Resource Science, 1-7-22 Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
- Graduate
School of Medical Life Science, Yokohama
City University, 1-7-29
Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
| | - Sosei Suzuki
- Graduate
School of Medical Life Science, Yokohama
City University, 1-7-29
Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
| | - Taiga Asakura
- RIKEN
Center for Sustainable Resource Science, 1-7-22 Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
- Graduate
School of Medical Life Science, Yokohama
City University, 1-7-29
Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
| | - Jun Kikuchi
- RIKEN
Center for Sustainable Resource Science, 1-7-22 Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
- Graduate
School of Medical Life Science, Yokohama
City University, 1-7-29
Suehiro-cho, Tsurumi-ku, Yokohama, Kanagawa 230-0045, Japan
- Graduate
School of Bioagricultural Sciences, Nagoya
University, 1 Furo-cho, Chikusa-ku, Nagoya, Aichi 464-0810, Japan
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