Analysis of the Root Causes of Damage to the Edges of Tank Manholes on the Main Deck of Handy-Size Bulk Carriers

This study analyzes the root causes of cracks in the deck plating around tank manholes. Four handy-size bulk carriers built in one shipyard were analyzed. In all cases, deck cracks were found near manholes, and the average time from the commencement of operation until the occurrence of cracks was 1356 days. Due to this short wear-life of the vessel’s structural material, the authors believed that it was unlikely to be caused by corrosion fatigue. The authors hypothesized that main decks cracked around manholes because of very poor-quality welded joints and poor-quality steel (large amounts of non-metallic impurities) used to make the manholes. In order to verify this hypothesis, on each of the vessels, material samples were collected from near the cracks and then examined thoroughly. Each sample was subjected to the macroscopic examination of the natural surfaces of cracks and their vicinity, microscopic examination of the material, mechanical property tests, and scanning electron microscope fractography for samples obtained after impact tests. The examination and test results were used to draw detailed conclusions for each case study. The general conclusions based on examination of the whole damage population validated the authors’ hypothesis that main decks cracked around manholes because of very poor-quality welded joints and poor-quality steel used to make the manholes.

Evaluation of Model-based Control of Reaction Forces at the Supports of Large-size Crankshafts

A support control automation system employing force sensors to a large-size crankshaft main journals’ flexible support-system was studied. The current system was intended to evaluate the geometric condition of crankshafts in internal combustion diesel engines. The support reaction forces were changed to minimize the crankshaft elastic deflection as a function of the crank angle. The aim of this research was to verify the hypothesis that the mentioned change can be expressed by a monoharmonic model regardless of a crankshaft structure. The authors’ investigations have confirmed this hypothesis. It was also shown that an algorithmic approach improved the mathematical model mapping with the reaction forces due to faster and more accurate calculations of a phase shift angle. The verification of the model for crankshafts with different structural designs made it possible to assess how well the model fits the coefficients of determination that were calculated with the finite element analysis (FEA). For the crankshafts analyzed, the coefficients of determination R² were greater than 0.9997, while the maximum relative percentage errors δ_max were up to 1.0228%. These values can be considered highly satisfactory for the assessment of the conducted study.

A Force-Sensor-Based Method to Eliminate Deformation of Large Crankshafts during Measurements of Their Geometric Condition

This article describes an innovative method for eliminating deformation in large crankshafts during measurement of their geometric condition. The currently available techniques for measuring crankshaft geometry are introduced and classified according to their applicability and the method of measurement. The drawbacks of the methods have been identified and a solution to these problems has been proposed. The influence of the rigid support of a shaft on its deformation, and thus on the reduction in the accuracy of crankshaft geometry measurements, has also been investigated. The concept and main versions of the proposed measuring system with active compensation for shaft deflection, by means of actuators cooperating with force transducers monitoring the deflection of individual crank journals of a crankshaft being measured, have been presented and the flexible support control system has also been described. The problems relating to the operation of the control system have been furnished along with a way to solve them, including the issue of noise reduction in the signal from the force transducer and the influence of the controller parameters on the operation of the flexible support. The computer system that controls the flexible supports has been briefly characterized, and the performance of the prototype system and the model reference system has been compared. The results have shown that the system is able to effectively eliminate the deflection and elastic deformation of the crankshaft under the influence of its own weight.

Development and Testing of Advanced Cork Composite Sandwiches for Energy-Absorbing Structures

Cork is a sustainable material with remarkable properties. In addition to its main application as wine stoppers, it has also been employed as a sound and thermal insulator in facades, building roofs, aeronautical applications, and, more recently, in impact energy absorption systems. In its natural form, cork is mainly used in wine stopper manufacturing, but for other applications, cork compounds are usually employed, which makes it possible to manufacture complex geometries with nearly isotropic behavior. In this work, an attempt was made to merge the desirable properties of two different cork materials (agglomerated and expanded black) into cork composite sandwich structures. These structures were tested according to impact conditions typically experienced by energy-absorbing liners used in personal safety devices. Additionally, the performance dependency on the working temperature was analyzed. The sole black, expanded cork (EC159) and agglomerated cork (AC199A and AC216) were tested in 500 J impacts. It was found that black cork was characterized by superior thermal stability, while expanded cork allowed absorbing high energies. In the second stage, the composites consisting of both tested materials were tested in 100 J impact scenarios. The combination of two materials of different properties enabled reduction of the peak force exerted on a helmet user’s head during the impact by about 10% compared to agglomerated specimens. Additionally, it was proved that there was no influence of the glue used to join different cork types.

Material and Structural Modeling Aspects of Brain Tissue Deformation under Dynamic Loads

The aim of this work was to assess the numerous approaches to structural and material modeling of brain tissue under dynamic loading conditions. The current technological improvements in material modeling have led to various approaches described in the literature. However, the methods used for the determination of the brain’s characteristics have not always been stated or clearly defined and material data are even more scattered. Thus, the research described in this paper explicitly underlines directions for the development of numerical brain models. An important element of this research is the development of a numerical model of the brain based on medical imaging methods. This approach allowed the authors to assess the changes in the mechanical and geometrical parameters of brain tissue caused by the impact of mechanical loads. The developed model was verified through comparison with experimental studies on post-mortem human subjects described in the literature, as well as through numerical tests. Based on the current research, the authors identified important aspects of the modeling of brain tissue that influence the assessment of the actual biomechanical response of the brain for dynamic analyses.