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Fernandes RA, Ferreira N, Lopes S, Santos J, Bento Pereira N, Ferreira NO, Nunes L, Martins JM, Carvalho LH. Development of an Innovative Lightweight Composite Material with Thermal Insulation Properties Based on Cardoon and Polyurethane. Polymers (Basel) 2023; 16:137. [PMID: 38201802 PMCID: PMC10780395 DOI: 10.3390/polym16010137] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2023] [Revised: 12/22/2023] [Accepted: 12/29/2023] [Indexed: 01/12/2024] Open
Abstract
The search for innovative and sustainable solutions to improve the energy efficiency of the construction industry has been a hot topic for researchers due to the tremendous impact of insulator materials in the thermal comfort of buildings. In the present work, an innovative lightweight composite material with thermal insulation properties was developed, for the first time, by using cardoon particles and polyurethane. The formulation of the composite material was optimized in terms of cardoon fraction and the polyol/isocyanate ratio, to achieve the best compromise between internal bond (IB) strength and thickness swelling (TS). The best performing composite was PU75-CP45, with 45 wt% of cardoon particles and 75% of isocyanate, achieving an IB of 0.41 MPa and a TS of 5.3%. Regarding insulation properties, the PU75-CP45 composite material exhibits a promising performance when compared to conventional construction industry materials by tuning its thickness. Additionally, the composite material presented very low emissions of volatile organic compounds and formaldehyde (bellow to legislation levels) and high resistance to biological degradation.
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Affiliation(s)
- Raquel A. Fernandes
- ARCP Colab—Rede de Competências em Polímeros, Rua Júlio de Matos, 828/882, 4200-355 Porto, Portugal; (R.A.F.); (N.F.); (S.L.); (J.S.)
- LEPABE—Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, s/n, 4200-465 Porto, Portugal;
- AliCE—Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
| | - Nuno Ferreira
- ARCP Colab—Rede de Competências em Polímeros, Rua Júlio de Matos, 828/882, 4200-355 Porto, Portugal; (R.A.F.); (N.F.); (S.L.); (J.S.)
| | - Sandro Lopes
- ARCP Colab—Rede de Competências em Polímeros, Rua Júlio de Matos, 828/882, 4200-355 Porto, Portugal; (R.A.F.); (N.F.); (S.L.); (J.S.)
| | - Jorge Santos
- ARCP Colab—Rede de Competências em Polímeros, Rua Júlio de Matos, 828/882, 4200-355 Porto, Portugal; (R.A.F.); (N.F.); (S.L.); (J.S.)
- LEPABE—Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, s/n, 4200-465 Porto, Portugal;
- AliCE—Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
| | - Nelson Bento Pereira
- CICon—Center for Innovation in Construction, Zona Industrial de Sabroso de Aguiar-Lote 2B, 5450-371 Vila Pouca de Aguiar, Portugal;
- CEPAT—Center for Heritage Studies, Avenida do Conde 5643, 4465-097 São Mamede de Infesta, Portugal;
| | - Nuno Oliveira Ferreira
- CEPAT—Center for Heritage Studies, Avenida do Conde 5643, 4465-097 São Mamede de Infesta, Portugal;
- Secundino Queirós Construction, Avenida Lopes de Oliveira 29, 5450-140 Pedras Salgadas, Portugal
| | - Lina Nunes
- LNEC—Laboratório Nacional de Engenharia Civil, Structures Department, Av. do Brasil, 101, 1700-066 Lisbon, Portugal;
| | - Jorge M. Martins
- LEPABE—Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, s/n, 4200-465 Porto, Portugal;
- AliCE—Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
- DEMad—Department of Wood Engineering, Instituto Politécnico de Viseu, Campus Politécnico de Repeses, 3504-510 Viseu, Portugal
| | - Luisa H. Carvalho
- LEPABE—Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, s/n, 4200-465 Porto, Portugal;
- AliCE—Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
- DEMad—Department of Wood Engineering, Instituto Politécnico de Viseu, Campus Politécnico de Repeses, 3504-510 Viseu, Portugal
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