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Zhang W, Yao H, Khare R, Zhang P, Yang B, Hu W, Ray D, Hu J, Camaioni DM, Wang H, Kim S, Lee MS, Sarazen ML, Chen JG, Lercher JA. Chloride and Hydride Transfer as Keys to Catalytic Upcycling of Polyethylene into Liquid Alkanes. Angew Chem Int Ed Engl 2024; 63:e202319580. [PMID: 38433092 DOI: 10.1002/anie.202319580] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/18/2023] [Revised: 01/24/2024] [Accepted: 02/19/2024] [Indexed: 03/05/2024]
Abstract
Transforming polyolefin waste into liquid alkanes through tandem cracking-alkylation reactions catalyzed by Lewis-acid chlorides offers an efficient route for single-step plastic upcycling. Lewis acids in dichloromethane establish a polar environment that stabilizes carbenium ion intermediates and catalyzes hydride transfer, enabling breaking of polyethylene C-C bonds and forming C-C bonds in alkylation. Here, we show that efficient and selective deconstruction of low-density polyethylene (LDPE) to liquid alkanes is achieved with anhydrous aluminum chloride (AlCl3) and gallium chloride (GaCl3). Already at 60 °C, complete LDPE conversion was achieved, while maintaining the selectivity for gasoline-range liquid alkanes over 70 %. AlCl3 showed an exceptional conversion rate of 5000g L D P E m o l c a t - 1 h - 1 ${{{\rm g}}_{{\rm L}{\rm D}{\rm P}{\rm E}}{{\rm \ }{\rm m}{\rm o}{\rm l}}_{{\rm c}{\rm a}{\rm t}}^{-1}{{\rm \ }{\rm h}}^{-1}}$ , surpassing other Lewis acid catalysts by two orders of magnitude. Through kinetic and mechanistic studies, we show that the rates of LDPE conversion do not correlate directly with the intrinsic strength of the Lewis acids or steric constraints that may limit the polymer to access the Lewis acid sites. Instead, the rates for the tandem processes of cracking and alkylation are primarily governed by the rates of initiation of carbenium ions and the subsequent intermolecular hydride transfer. Both jointly control the relative rates of cracking and alkylation, thereby determining the overall conversion and selectivity.
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Affiliation(s)
- Wei Zhang
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
- Department of Chemistry and Catalysis Research Center, Technical University of Munich (TUM), Lichtenbergstrasse 4, 85747, Garching, Germany
| | - Hai Yao
- Department of Chemistry and Catalysis Research Center, Technical University of Munich (TUM), Lichtenbergstrasse 4, 85747, Garching, Germany
| | - Rachit Khare
- Department of Chemistry and Catalysis Research Center, Technical University of Munich (TUM), Lichtenbergstrasse 4, 85747, Garching, Germany
| | - Peiran Zhang
- Department of Chemistry and Catalysis Research Center, Technical University of Munich (TUM), Lichtenbergstrasse 4, 85747, Garching, Germany
| | - Boda Yang
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Wenda Hu
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Debmalya Ray
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Jianzhi Hu
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
- The Gene and Linda Voiland School of Chemical Engineering and Bioengineering, Washington State University, Pullman, Washington, 99164, USA
| | - Donald M Camaioni
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Huamin Wang
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Sungmin Kim
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Mal-Soon Lee
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
| | - Michele L Sarazen
- Department of Chemical and Biological Engineering, Princeton University, Princeton, New Jersey, 08544, USA
| | - Jingguang G Chen
- Department of Chemical Engineering, Columbia University, New York, 10027, USA
| | - Johannes A Lercher
- Institute for Integrated Catalysis, Pacific Northwest National Laboratory (PNNL), Richland, Washington, 99354, USA
- Department of Chemistry and Catalysis Research Center, Technical University of Munich (TUM), Lichtenbergstrasse 4, 85747, Garching, Germany
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Vuković VD, Richmond E, Wolf E, Moran J. Catalytic Friedel-Crafts Reactions of Highly Electronically Deactivated Benzylic Alcohols. Angew Chem Int Ed Engl 2017; 56:3085-3089. [PMID: 28156038 DOI: 10.1002/anie.201612573] [Citation(s) in RCA: 131] [Impact Index Per Article: 18.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/27/2016] [Indexed: 01/01/2023]
Abstract
Highly electronically deactivated benzylic alcohols, including those with a CF3 group adjacent to the OH-bearing carbon, undergo dehydrative Friedel-Crafts reactions upon exposure to catalytic Brønsted acid in 1,1,1,3,3,3-hexafluoro-2-propanol (HFIP) solvent. Titration and kinetic experiments support the involvement of higher order solvent/acid clusters in catalysis.
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Affiliation(s)
- Vuk D Vuković
- University of Strasbourg, CNRS, ISIS UMR 7006, 67000, Strasbourg, France
| | - Edward Richmond
- University of Strasbourg, CNRS, ISIS UMR 7006, 67000, Strasbourg, France
| | - Eléna Wolf
- University of Strasbourg, CNRS, ISIS UMR 7006, 67000, Strasbourg, France
| | - Joseph Moran
- University of Strasbourg, CNRS, ISIS UMR 7006, 67000, Strasbourg, France
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Usmanov DT, Chen LC, Hiraoka K, Wada H, Nonami H, Yamabe S. Nitrogen incorporation in saturated aliphatic C6-C8 hydrocarbons and ethanol in low-pressure nitrogen plasma generated by a hollow cathode discharge ion source. J Mass Spectrom 2016; 51:446-452. [PMID: 27270868 DOI: 10.1002/jms.3765] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/30/2016] [Revised: 03/14/2016] [Accepted: 03/21/2016] [Indexed: 06/06/2023]
Abstract
Ion/molecule reactions of saturated hydrocarbons (n-hexane, cyclohexane, n-heptane, n-octane and isooctane) in 28-Torr N2 plasma generated by a hollow cathode discharge ion source were investigated using an Orbitrap mass spectrometer. It was found that the ions with [M+14](+) were observed as the major ions (M: sample molecule). The exact mass analysis revealed that the ions are nitrogenated molecules, [M+N](+) formed by the reactions of N3 (+) with M. The reaction, N3 (+) + M → [M+N](+) + N2 , were examined by the density functional theory calculations. It was found that N3 (+) abstracts the H atom from hydrocarbon molecules leading to the formation of protonated imines in the forms of R'R″CNH2 (+) (i.e. C-H bond nitrogenation). This result is in accord with the fact that elimination of NH3 is the major channel for MS/MS of [M+N](+) . That is, nitrogen is incorporated in the C-H bonds of saturated hydrocarbons. No nitrogenation was observed for benzene and acetone, which was ascribed to the formation of stable charge-transfer complexes benzene⋅⋅⋅⋅N3 (+) and acetone⋅⋅⋅⋅N3 (+) revealed by density functional theory calculations. Copyright © 2016 John Wiley & Sons, Ltd.
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Affiliation(s)
- Dilshadbek T Usmanov
- Clean Energy Research Center, University of Yamanashi, Takeda-4, Kofu, Yamanashi, 400-8511, Japan
- Institute of Ion-Plasma and Laser Technologies, Durmon Yoli 33, Tashkent, 100125, Uzbekistan
| | - Lee Chuin Chen
- Interdisciplinary Graduate School of Medicine and Engineering, University of Yamanashi, Takeda-4, Kofu, Yamanashi, 400-8511, Japan
| | - Kenzo Hiraoka
- Clean Energy Research Center, University of Yamanashi, Takeda-4, Kofu, Yamanashi, 400-8511, Japan
| | - Hiroshi Wada
- Kyushu Okinawa Agricultural Research Center, National Agriculture and Food Research Organization, 496 Izumi, Chikugo, Fukuoka, 833-0041, Japan
| | - Hiroshi Nonami
- Plant Biophysics/Biochemistry Research Laboratory, Faculty of Agriculture, Ehime University, Matsuyama, Japan
| | - Shinichi Yamabe
- Department of Material Science, Nara Institute of Science and Technology, Takayama-cho, 8916-5, Ikoma, Nara, 630-0101, Japan
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