Microalgae-bacteria consortia in high-rate ponds for treating urban wastewater: Elucidating the key state indicators under dynamic conditions

On-line performance indicators of a microalgae-bacteria consortium were screened out from different variables based on pH and dissolved oxygen on-line measurements via multivariate projection analysis, aiming at finding on-line key state indicators to easily monitor the process. To fulfil this objective, a pilot-scale high-rate pond for urban wastewater treatment was evaluated under highly variable conditions, i.e. during the start-up period. The system was started-up without seed of either bacterial or microalgal biomass. It took around 19 days to fully develop a microalgal community assimilating nutrients significantly. Slight increases in the biomass productivities in days 26-30 suggest that the minimum time for establishing a performant bacteria-microalgae consortium could be of around one month for non-inoculated systems. At this point, the process was fully functional, meeting the European discharge limits for protected areas. The results of the statistical analyses show that both the pH and the dissolved oxygen concentration represent accurately the biochemical processes taking place under the start-up of the process. Both pH and dissolved oxygen represented accurately also the performance of the high-rate algal pond, being affordable, easily-implemented, options for monitoring, control and optimization of industrial-scale processes.

Performance of a membrane-coupled high-rate algal pond for urban wastewater treatment at demonstration scale

The objective of this study was to evaluate the performance of an outdoor membrane-coupled high-rate algal pond equipped with industrial-scale membranes for treating urban wastewater. Decoupling biomass retention time (BRT) and hydraulic retention time (HRT) by membrane filtration resulted in improved process efficiencies, with higher biomass productivities and nutrient removal rates when operating at low HRTs. At 6 days of BRT, biomass productivity increased from 30 to 66 and to 95 g·m^-3·d^-1 when operating at HRTs of 6, 4 and 2.5 days, respectively. The corresponding nitrogen removal rates were 4, 8 and 11 g N·m^-3·d^-1 and the phosphorous removal rates were 0.5, 1.3 and 1.6 g P·m^-3·d^-1. The system was operated keeping moderate specific air demands (0.25 m³·m^-2·h^-1), resulting in reasonable operating and maintenance costs (€0.04 per m³) and energy requirements (0.29 kWh per m³). The produced water was free of pathogens and could be directly used for reusing purposes.

Comparison of Chlorella vulgaris and cyanobacterial biomass: cultivation in urban wastewater and methane production

Anaerobic digestion of microalgae is hampered by its complex cell wall. Against this background, cyanobacteria cell walls render this biomass as an ideal substrate for overcoming this drawback. The aim of the present study was to compare the growth of two cyanobacteria (Aphanizomenon ovalisporum and Anabaena planctonica) and a microalga (Chlorella vulgaris) in urban wastewater when varying the temperature (22, 27 and 32 °C). Cyanobacterial optimal growth for both strains was attained at 22 °C, while C. vulgaris did not show remarkable differences among temperatures. For all the microorganisms, ammonium removal was higher than phosphate. Biomass collected was subjected to anaerobic digestion. Methane yield of C. vulgaris was 184.8 mL CH4 g COD in(-1) while with A. ovalisporum and A. planctonica the methane production was 1.2- and 1.4-fold higher. This study showed that cyanobacteria growth rates could be comparable to microalgae while presenting the additional benefit of an increased anaerobic digestibility.

Anaerobic digestion of microalgal biomass: Challenges, opportunities and research needs

Integration of anaerobic digestion (AD) with microalgae processes has become a key topic to support economic and environmental development of this resource. Compared with other substrates, microalgae can be produced close to the plant without the need for arable lands and be fully integrated within a biorefinery. As a limiting step, anaerobic hydrolysis appears to be one of the most challenging steps to reach a positive economic balance and to completely exploit the potential of microalgae for biogas and fertilizers production. This review covers recent investigations dealing with microalgae AD and highlights research opportunities and needs to support the development of this resource. Novel approaches to increase hydrolysis rate, the importance of the reactor design and the noteworthiness of the microbial anaerobic community are addressed. Finally, the integration of AD with microalgae processes and the potential of the carboxylate platform for chemicals and biofuels production are reviewed.

Control of nitrogen behaviour by phosphate concentration during microalgal-bacterial cultivation using digestate

The cultivation of microalgae with digestate supernatant is a promising process for the recovery of mineralized nutrients (P, N) from anaerobic digestion. Nevertheless, the variability of phosphorus concentration in the influent could limit this process. The impact of initial N:P ratios between 3 and 76gNgP(-1) was studied and proved no growth limitation over 14-day batch experiments even when P was depleted. Nitrogen assimilation was not affected by phosphorus concentrations and reached 10.1mgNL(-1)d(-1) whereas phosphorus removal ranged from 0.6 to 2.0mgPL(-1)d(-1). The biomass N:P ratio was found to be a function of the influent N:P ratio. Phosphorus storage by microalgae was thus confirmed. Nitrification was found to be highly dependent on the initial phosphorus concentration. The evolution of microalgae communities was also monitored and revealed the advantage of Scenedesmus over Chlorella when the media was phosphorus-depleted.

Digestate color and light intensity affect nutrient removal and competition phenomena in a microalgal-bacterial ecosystem

During anaerobic digestion, nutrients are mineralized and may require post-treatment for optimum valorization. The cultivation of autotrophic microalgae using the digestate supernatant is a promising solution; however the dark color of the influent poses a serious problem. First, the color of the digestates was studied and the results obtained using three different digestates demonstrated a strong heterogeneity although their color remained rather constant over time. The digestates absorbed light over the whole visible spectrum and remained colored even after a ten-fold dilution. Secondly, the impact of light and of substrate color on the growth of Scenedesmus sp. and on nitrogen removal were assessed. These experiments led to the construction of a model for predicting the impact of influent color and light intensity on N removal. Maximum N removal (8.5 mgN- [Formula: see text]  L(-1) d(-1)) was observed with an initial optical density of 0.221 and 244 μmolE m(-)² s(-1) light and the model allows to determine N removal between 15.9 and 22.7 mgN- [Formula: see text]  L(-1) d(-1) in real conditions according to the dilution level of the influent and related color. Changes in the microalgae community were monitored and revealed the advantage of Chlorella over Scenedesmus under light-limitation. Additionally microalgae outcompeted nitrifying bacteria and experiments showed how microalgae become better competitors for nutrients when phosphorus is limiting. Furthermore, nitrification was limited by microalgae growth, even when P was not limiting.

Anaerobic digestate as substrate for microalgae culture: the role of ammonium concentration on the microalgae productivity

In spite of the increasing interest received by microalgae as potential alternatives for biofuel production, the technology is still not industrially viable. The utilization of digestate as carbon and nutrients source can enhance microalgal growth reducing costs and environmental impacts. This work assesses microalgal growth utilizing the liquid phase of anaerobic digestate effluent as substrate. The effect of inoculum/substrate ratio on microalgal growth was studied in a laboratory batch experiment conduced in 0.5L flasks. Results suggested that digestate may be an effective substrate for microalgal growth promoting biomass production up to 2.6 gTSS/L. Microalgal growth rate was negatively affected by a self-shading phenomenon, while biomass production was positively correlated with the inoculum and substrate concentrations. Thus, the increasing of both digestate and microalgal initial concentration may reduce the initial growth rate (μ from 0.9 to 0.04 d(-1)) but significantly enhances biomass production (from 0.1 to 2.6 gTSS/L).

Effect of organic loading rate on anaerobic digestion of thermally pretreated Scenedesmus sp. biomass

Biogas production is one of the means to produce a biofuel from microalgae. Biomass consisting mainly of Scenedesmus sp. was thermally pretreated and optimum pretreatment length (1 h) and temperature (90 °C) was selected. Different chemical composition among batches stored at 4 °C for different lengths of time resulted in organic matter hydrolysis percentages ranging from 3% to 7%. The lower percentages were attributed to cell wall thickening observed during storage for 45 days. The different hydrolysis percentages did not cause differences in anaerobic digestion. Pretreatment of Scenedesmus sp. at 90 °C for 1h increased methane production 2.9 and 3.4-fold at organic loading rates (OLR) of 1 and 2.5 kg COD m(-3) day(-1), respectively. Regardless the OLR, inhibition caused by organic overloading or ammonia toxicity were not detected. Despite enhanced methane production, anaerobic biodegradability of this biomass remained low (32%). Therefore, this microalga is not a suitable feedstock for biogas production unless a more suitable pretreatment can be found.

Carbon conversion efficiency and population dynamics of a marine algae-bacteria consortium growing on simplified synthetic digestate: first step in a bioprocess coupling algal production and anaerobic digestion

Association of microalgae culture and anaerobic digestion seems a promising technology for sustainable algal biomass and biogas production. The use of digestates for sustaining the growth of microalgae reduces the costs and the environmental impacts associated with the substantial algal nutrient requirements. A natural marine algae-bacteria consortium was selected by growing on a medium containing macro nutrients (ammonia, phosphate and acetate) specific of a digestate, and was submitted to a factorial experimental design with different levels of temperature, light and pH. The microalgal consortium reached a maximum C conversion efficiency (i.e. ratio between carbon content produced and carbon supplied through light photosynthetic C conversion and acetate) of 3.6%. The presence of bacteria increased this maximum C conversion efficiency up to 6.3%. The associated bacterial community was considered beneficial to the total biomass production by recycling the carbon lost during photosynthesis and assimilating organic by-products from anaerobic digestion.

Comparison of ultrasound and thermal pretreatment of Scenedesmus biomass on methane production

Ultrasound at 20Hz was applied at different energy levels (Es) to treat Scenedesmus biomass, and organic matter solubilization, particle size distribution, cell disruption and biochemical methane potential were evaluated. An Es of 35.5 and 47.2MJ/kg resulted in floc deagglomeration but no improvement in methane production compared to untreated biomass. At an Es of 128.9, cell wall disruption was observed together with a 3.1-fold organic matter solubilization and an approximately 2-fold methane production in comparison with untreated biomass. Thermal pretreatment at 80°C caused cell wall disruption and improved anaerobic biodegradability 1.6-fold compared to untreated biomass. Since sonication caused a temperature increase in samples to as high as 85°C, it is likely that thermal effects accounted for much of the observed changes in the biomass. Given that ultrasound treatment at the highest Es studied only increased methane production by 1.2-fold over thermal treatment at 80°C, the higher energy requirement of sonication might not justify the use of this approach over thermal treatment.

Life-cycle assessment of biodiesel production from microalgae

This paper provides an analysis of the potential environmental impacts of biodiesel production from microalgae. High production yields of microalgae have called forth interest of economic and scientific actors but it is still unclear whether the production of biodiesel is environmentally interesting and which transformation steps need further adjustment and optimization. A comparative LCA study of a virtual facility has been undertaken to assessthe energetic balance and the potential environmental impacts of the whole process chain, from the biomass production to the biodiesel combustion. Two different culture conditions, nominal fertilizing or nitrogen starvation, as well as two different extraction options, dry or wet extraction, have been tested. The best scenario has been compared to first generation biodiesel and oil diesel. The outcome confirms the potential of microalgae as an energy source but highlights the imperative necessity of decreasing the energy and fertilizer consumption. Therefore control of nitrogen stress during the culture and optimization of wet extraction seem to be valuable options. This study also emphasizes the potential of anaerobic digestion of oilcakes as a way to reduce external energy demand and to recycle a part of the mineral fertilizers.

Improving pig manure conversion into biogas by thermal and thermo-chemical pretreatments

Thermal (70-190 degrees C) and thermo-chemical (pH=10 and 12, 25 degrees C and 90-190 degrees C) treatments were investigated in order to maximise the production of methane from pig manure. Methane production from treated and raw manure was assessed from batch mesophilic biochemical methane potential tests. Methane potential of manure soluble fraction increased with the temperature of thermal treatments whereas temperatures higher than 135 degrees C were necessary to improve the methane potential of the total fraction. The best results were obtained with the highest temperature (190 degrees C). When thermo-chemical treatments were carried out at pH=12, both liquid phase and total fraction manure biodegradabilities were significantly decreased. Methane potential of manure total fraction was improved by treatments at pH=10 and temperatures ranging from 150 to 190 degrees C but biodegradability of liquid fraction was highly degraded, except for treatment at 190 degrees C. In both cases of thermal and thermo-chemical treatments at pH=10, the increase in manure biodegradability seemed to be linked to the reduction of the hemicellulosic like fraction.

An integrated system to remote monitor and control anaerobic wastewater treatment plants through the internet

The TELEMAC project brings new methodologies from the Information and Science Technologies field to the world of water treatment. TELEMAC offers an advanced remote management system which adapts to most of the anaerobic wastewater treatment plants that do not benefit from a local expert in wastewater treatment. The TELEMAC system takes advantage of new sensors to better monitor the process dynamics and to run automatic controllers that stabilise the treatment plant, meet the depollution requirements and provide a biogas quality suitable for cogeneration. If the automatic system detects a failure which cannot be solved automatically or locally by a technician, then an expert from the TELEMAC Control Centre is contacted via the internet and manages the problem.

Characterisation of the microbial 16S rDNA diversity of an aerobic phosphorus-removal ecosystem and monitoring of its transition to nitrate respiration

The microbial community of a conventional anaerobic-aerobic sequencing batch reactor was investigated by cloning and sequencing bacterial 16S rDNA. The 92 16S rDNA sequences analysed ranged across 50 different operational taxonomic units (OTU). The majority of these sequences were not closely related to known species. They belonged to 12 different groups, but essentially to the Cytophagales and the Proteobacteria beta, which represented 38% and 17% of the retrieved sequences respectively. No OTU numerically outnumbered the others. However, similarities were observed with previous reports on molecular characterisation of phosphorus-accumulating ecosystems, suggesting an enrichment in microorganisms belonging to the Rhodocyclus group. Thereafter, the ability of this anaerobic-aerobic microbial community to accumulate phosphorus with nitrate as its energy source was investigated. The reactor was shifted from anaerobic-aerobic running conditions to anaerobic-anoxic conditions by injection of nitrate; and its microbial community was monitored by PCR-single strand conformation polymorphism (SSCP). The reactor maintained a good phosphorus accumulation and similar SSCP microbial community patterns for a period of 17 days, suggesting that the same microbial community was able to respire both oxygen and nitrate. However, this situation was unstable, since a breakdown in phosphorus accumulation occurred thereafter.