Livestock waste management for energy recovery in Brazil: a life cycle assessment approach

Livestock farming has exerted intense environmental pressure on our planet. The high emissions to the environment and the high demands of resources for the production process have encouraged the search for decarbonization and circularity in the livestock sector. In this context, the objective of this study was to evaluate and compare the environmental performance of two different uses for biogas generated in the anaerobic digestion of animal waste, either for electricity generation or biomethane. For this purpose, a life cycle assessment approach was applied to evaluate the potential of anaerobic digestion as a management technology for three different livestock wastes, related to beef cattle, dairy, and sheep in the Brazilian animal production context. The results suggest that the treatment scenarios focusing on biomethane generation were able to mitigate the highest percentage of damages (77 to 108%) in the global warming category when compared to the scenarios without the use of anaerobic digestion (3.00·102 to 3.71·103 kgCO2 eq) or in the perspective of electricity generation (mitigation of 74 to 96%). In terms of freshwater eutrophication, the generation of electricity (- 2.17·10-2 to 2.31·10-3 kg P eq) is more favorable than the purification of biogas to biomethane (- 1.73·10-2 to 2.44·10-3 kg P eq), due to the loss of methane in the upgrading process. In terms of terrestrial ecotoxicity, all scenarios are very similar, with negative values (- 1.19·101 to - 7.17·102 kg 1,4-DCB) due to the benefit of nutrient recovery, especially nitrogen, associated with the use of digestate as fertilizer, which was one of the critical points in all scenarios. Based on these results, it is evident that proper management of all stages of the treatment life cycle is the key to decarbonization and circularity in livestock waste management. The biogas use does not present different effects on the environmental performance of the scenarios studied, demonstrating that the purpose should be chosen according to the needs of each plant or management system.

Swine manure treatment technologies as drivers for circular economy in agribusiness: A techno-economic and life cycle assessment approach

Anaerobic digestion has been employed as a technology capable of adding value to waste coupled with environmental impact mitigation. However, many issues need to be elucidated to ensure the systems viability based on this technology. In this sense, the present study evaluated technically, environmentally, and economically, four configurations of swine waste treatment systems focused on the promotion of decarbonization and circularity of the swine chain. For this, a reference plant, based on a compact treatment process named SISTRATES® (Portuguese acronym for swine effluent treatment system) was adopted to serve as a model for comparison and validation. The results showed the importance of prioritization of the energy recuperation routes through anaerobic digestion, providing increased economic benefits and minimizing environmental damage. Thus, the SISTRATES® configuration was the one that presented the best designs in a circular context, maximizing the recovery of energy and nutrients, along with the reduction of greenhouse gas emissions, ensuring the sustainability of the pig production chain.

The potential of animal manure management pathways toward a circular economy: a bibliometric analysis

Improper disposal of animal waste is responsible for several environmental problems, causing eutrophication of lakes and rivers, nutrient overload in the soil, and the spread of pathogenic organisms. Despite the potential to cause adverse ecological damage, animal waste can be a valuable source of resources if incorporated into a circular concept. In this sense, new approaches focused on recovery and reuse as substitutes for traditional processes based on removing contaminants in animal manure have gained attention from the scientific community. Based on this, the present work reviewed the literature on the subject, performing a bibliometric and scientometric analysis of articles published in peer-reviewed journals between 1991 and 2021. Of the articles analyzed, the main issues addressed were nitrogen and phosphorus recovery, energy generation, high-value-added products, and water reuse. The energy use of livestock waste stands out since it is characterized as a consolidated solution, unlike other routes still being developed, presenting the economic barrier as the main limiting factor. Analyzing the trend of technological development through the S curve, it was possible to verify that the circular economy in the management of animal waste will enter the maturation phase as of 2036 and decline in 2056, which demonstrates opportunities for the sector's development, where animal waste can be an economic agent, promoting a cleaner and more viable product for a sustainable future.

Integration of swine manure anaerobic digestion and digestate nutrients removal/recovery under a circular economy concept

The application of the circular economy concept should utilize the cycles of nature to preserve materials, energy and nutrients for economic use. A full-scale pig farm plant was developed and validated, showing how it is possible to integrate a circular economy concept into a wastewater treatment system capable of recovering energy, nutrients and enabling water reuse. A low-cost swine wastewater treatment system consisting of several treatment modules such as solid-liquid separation, anaerobic digestion, biological nitrogen removal by nitrification/denitrification and physicochemical phosphorus removal and recovery was able to generate 1880.6 ± 1858.5 kWh d^-1 of energy, remove 98.6% of nitrogen and 89.7% of phosphorus present in the swine manure. In addition, it was possible to produce enough fertilizer to fertilize 350 ha per year, considering phosphorus and potassium. In addition, the effluent after the chemical phosphorus removal can be safely used in farm cleaning processes or disposed of in water bodies. Thus, the proposed process has proven to be an environmentally superior swine waste management technology, with a positive impact on water quality and ensuring environmental sustainability in intensive swine production.

Pre-treatment Strategies for Value Addition in Poultry Litter

We studied different pre-treatments of poultry litter aiming to add economic value to this residue. Strategies were applied to extract ammonium nitrogen with the aim of allowing its further use as fertilizer, and to promote the hydrolysis and solubilization of lignocellulosic components with the aim of facilitating its subsequent conversion to biogas. Ammonia extraction was performed by solubilization in water in a one-step process and by successive extraction steps (3 times 60 min). Successive extractions presented greater removal of total ammonia nitrogen than did one-step extraction, solubilizing about 36% of the ammonia in water. In parallel pre-treatment using ultrasound was performed to increase carbon bioavailability for anaerobic digestion. Using this tool, 24.7 g kg⁻¹ of total organic carbon and 13.0 g kg⁻¹ of total reducing sugars were solubilized, employing 10% dry mass sample amount, 100% amplitude ultrasound at frequency of 20 kHz amplitude and 2.5 min of treatment (energy input of 299 ± 7 kJ L⁻¹; 3,822 ± 95 kJ kg⁻¹). Anaerobic digestion of ultrassound pre-treated biomass was evaluated using a biological biogas production assay, and an increase of 10% of biogas production was obtained compared to untreated samples (147.9 and 163.0 mL g⁻¹ for crude and pre-treated PL, respectively). The findings suggest that these are environmentally friendly and sustainable strategies to add economic value to poultry litter, reducing the environmental impacts of improper disposal.

Effect of pretreatments on corn stalk chemical properties for biogas production purposes

Different pretreatments were evaluated on corn stalk (Zea mays) applied as a lignocellulosic source in anaerobic co-digestion with swine manure, using sulfuric acid (H₂SO₄) and hydrogen peroxide (H₂O₂) for biogas production purposes. Using H₂SO₄ we achieved a 75.1% removal of the hemicellulose fraction, in low acid concentrations (0.75% v.v^-1). However, this technique inhibited the co-digestion process. Pretreatment with 12% of H₂O₂ (pH 11.5) increased the cellulose fraction by 73.4% and reduced the lignin content by 71.6%. This pretreatment is recommended for biogas production, as it increased the final volume of biogas by 22% and reduced the digestion time by one third. So, a promising alternative was obtained in order to facilitate the anaerobic digestion of the carbohydrates present in this biomass.

Zinc and copper distribution in swine wastewater treated by anaerobic digestion

Swine wastewater contain high levels of metals, such as copper and zinc, which can cause a negative impact on the environment. Anaerobic digestion is a process commonly used to remove carbon, and can act on metal availability (e.g., solubility or oxidation state). The present study aimed to evaluate the influence of anaerobic digestion on total Zn and Cu contents, and their chemical fractioning due to the biodegradation of the effluent over different hydraulic retention times (HRTs). The sequential extraction protocol proposed by the Community Bureau of Reference (BCR), plus two additional fractions, was the method chosen for this study of Cu and Zn distribution evaluation in swine wastewater. The Zn and Cu concentrations in raw swine manure were 63.58 ± 27.72 mg L(-1) and 8.98 ± 3.99 mg L(-1), respectively. The metal retention capacity of the bioreactor decreased when the HRT was reduced from 17.86 d to 5.32 d. Anaerobic digestion had a direct influence on zinc and copper distribution when raw manure (RM) and digested manure (DM) were compared. The reducible fraction showed a reduction of between 3.17% and 7.84% for Zn and between 2.52% and 11.92% for Cu when DM was compared with RM. However, the metal concentration increased in the oxidizable fraction of DM, viz. from 3.01% to 10.64% for Zn and from 4.49% to 16.71% for Cu, thus demonstrating the effect of anaerobic conditions on metal availability.

Assessment of a tannin-based organic polymer to harvest Chlorella vulgaris biomass from swine wastewater digestate phycoremediation

This study investigated the efficiency of an organic tannin polymer alone or amended with polyacrylamide to harvest Chlorella vulgaris biomass grown in a laboratory-scale photobioreactor treating swine wastewater digestate. The effect of biomass concentration, tannin (TAN) dosages and changes in pH were evaluated in jar test experiments. Among the TAN concentrations tested (11, 22, 44, 89, 178 mg L(-1)), 11 mg L(-1) showed the highest biomass recovery (97%). The highest coagulation/ flocculation efficiencies were obtained at pH 5 to 7. Flocculation efficiency improved from 50 to 97% concomitant with the increasing biomass concentrations from 45 to 165 mg L(-1), respectively. Recovery efficiencies above 95% were achieved with the same TAN dosage (11 mg L(-1)) irrespective of the concentration of organic carbon present (75 to 300 mg TOC L(-1)). Overall, the results suggest that TAN could become an interesting alternative choice of non-toxic organic polymer for harvesting Chlorella sp. from organic-rich wastewater.

Performance of two swine manure treatment systems on chemical composition and on the reduction of pathogens

Swine effluents must be correctly handled to avoid negative environmental impacts. In this study, the profiles of two swine manure treatment systems were evaluated: a solid-liquid separation step, followed by an anaerobic reactor, and an aerobic step (System 1); and a biodigester followed by serial lagoons (System 2). Both systems were described by the assessment of chemical, bacterial and viral parameters. The results showed that in System 1, there was reduction of chemicals (COD, phosphorus, total Kjeldhal nitrogen - TKN - and NH(3)), total coliforms and Escherichia coli; however, the same reduction was not observed for Salmonella sp. Viral particles were significantly reduced but not totally eliminated from the effluent. In System 2, there was a reduction of chemicals, bacteria and viruses with no detection of Salmonella sp., circovirus, parvovirus, and torque teno virus in the effluent. The chemical results indicate that the treated effluent can be reused for cleaning swine facilities. However, the microbiological results show a need of additional treatment to achieve a complete inactivation for cases when direct contact with animals is required.

Chemical phosphorus removal: a clean strategy for piggery wastewater management in Brazil

The intensive production of animal protein is known to be an environmental polluting activity, especially if the wastewater produced is not managed properly. Swine production in Brazil is growing, and technologies to manage all pollutants present in the wastewater effluent are needed. This work presents a case of study of phosphorus (P) removal from piggery wastewater using Ca(OH)2, and demonstrates the feasibility of this strategy for P management. The effluent of a swine manure treatment plant was treated with Ca(OH)2. According to the addition of Ca(OH)2 the pH of the effluent ranged from 8.0 to 10.0. Different conditions of sludge dewatering were evaluated, and the chemical composition of sludge was investigated. Ion chromatography analysis of effluent samples showed that 92% of total P (TP) was present as soluble P (SP) whereas 75% of SP species were present as phosphate. The efficiency of P removal was typically 90% at pH 8.5 and higher than 98% at pH 10.5. The sludge was separated by sedimentation, centrifugation or filtration and dried. The TP content of dried sludge was 9.3% (w/w). X-ray diffraction analysis of the dry sludge showed the presence of amorphous compounds of Ca and P, which is an indication that the sludge obtained from the swine manure treatment has a potential for application as biofertilizer.

Advanced swine manure treatment and utilization in Brazil

Animal production has changed from subsistence to an industrial model, lowering production costs but giving rise to higher potential environmental impact. When the effluents are not correctly managed, serious pollution events can occur. In Brazil liquid manure is commonly stored in reception pits or covered lagoons (biodigestors), followed by land application as a biofertilizer. In some regions there is an excess of manure due to low soil support capacities, and in these cases new technologies have to be adopted to export or treat the excess effluent. Manure storage time in pits/covered lagoons and new polymers to separate the solid fraction have been studied in Brazil. Treatment technologies, like swine manure treatment systems (SMTS), have been developed from a technical and economical point of view to optimize the processes and give a technological alternative to pork producers increasing production while reducing environmental impact.

Effect of storage time on swine manure solid separation efficiency by screening

Confined animal feeding operations (CAFOs) have suffered considerable transformations since the last decade in Brazil, because of increasing of their production scale. Swine production is following this same trend, and the volume of manure produced and the form that is managed has a direct impact on houses air quality and efficiency of treatment systems. The objective of this work was to study the manure solid-liquid separation efficiency by screening, subject to different screen opening sizes and pit disposal time under tropical climate conditions. An ammoniacal nitrogen producing rate of 24 mg/L per storage day was observed and a decrease in screen separation efficiency in the first eight days of storage, obtained by solid group analysis. The storage time influenced directly the degradation of organic fraction indicated by the chemical oxygen demand increase overtime. The results suggest that the efficiency of solid-liquid separation is increased when carried out with the shortest storage time.