Microalgae harvesting for wastewater treatment and resources recovery: A review

Microalgae-based wastewater treatment has been conceived to obtain reclaimed water and produce microalgal biomass for bio-based products and biofuels generation. However, microalgal biomass harvesting is challenging and expensive, hence one of the main bottlenecks for full-scale implementation. Finding an integrated approach that covers concepts of engineering, green chemistry and the application of microbial anabolism driven towards the harvesting processes, is mandatory for the widespread establishment of full-scale microalgae wastewater treatment plants. By using nature-based substances and applying concepts of chemical functionalization in already established harvesting methods, the costs of harvesting processes could be reduced while preventing microalgae biomass contamination. Moreover, microalgae produced during wastewater treatment have unique culture characteristics, such as the consortia, which are primarily composed of microalgae and bacteria, that should be accounted for prior to downstream processing. The aim of this review is to examine recent advances in microalgal biomass harvesting and recovery in wastewater treatment systems, considering the impact of consortia variability. The costs of available harvesting technologies, such as coagulation/flocculation, coupled to sedimentation and differential air flotation, are provided. Additionally, promising technologies are discussed, including autoflocculation, bioflocculation, new filtration materials, nanotechnology, microfluidic and magnetic methods.

Anaerobic co-digestion of marine macroalgae waste and fruit waste: Effect of mixture ratio on biogas production

Marine macroalgae waste (MMW) was used at different mixing ratios with fruit waste (FW) to evaluate the potential of co-digestion in enhancing methane yield. The process was conducted at mesophilic conditions (37 °C) with a fixed amount of biomass (10 g, 3.5% TS) and inoculum (150 mL; digested sewage sludge) and using MMW:FW ratios from 40:60 to 70:30. The results showed inhibition of the process for most of the studied substrate ratios, and in the mono-digestion of both substrates, possibly due to the accumulation of volatile fatty acids. A maximum biogas yield of 295 mL/g VS with 72% of methane was however obtained for the 60MMW:40FW ratio, corresponding to an estimated maximum methane yield of 213 mL/g VS and around 46% of the theoretical maximum methane production (49% of organic matter removal). The results show that the co-digestion of MMW with FW enhances the methane yield of both independent substrates.

Effects of microplastics of different sizes on the Chlorella vulgaris - Ganoderma lucidum co-pellets formation processes

The effects of different sized MPs on the formation process of algal-fungal co-pellets were studied. The results show that a maximum biomass recovery of 70.96% and a minimum F_v/F_m ratio of 0.463 reached with 5.000 μm-microplastics. Chlorella vulgaris cells and microplastics adhered evenly to the mycelia of Ganoderma lucidum. The contact angle decreased 24.02% and 34.68% with addition of 0.065 μm and 0.500 μm microplastics, respectively, compared to the control group, while the lowest crystallinity index (7.05%) was obtained with 0.065 μm-microplastics addition. Moreover, 5.000 μm microplastics promoted the extracellular polymeric substances (EPS) secretion, with the soluble polysaccharide content increasing by 40.50% and the soluble protein content increasing by 23.25% compared with the single algal-fungal system, while bound polysaccharides increased by 113.26% and bound proteins increased by 29.48%. The 5.000 μm microplastics also significantly promoted enzyme activity in the co-pellets. These results provide a theoretical basis for algal recovery in microplastic-containing water.

Marine macroalgae waste: A potential feedstock for biogas production

In the present study, marine macroalgae waste, mainly composed by Saccorhiza polyschides, was collected from a beach in northern Portugal and evaluated as feedstock for anaerobic digestion. Batch experiments (500 mL flasks, 300 mL working volume) were conducted at the following conditions: mesophilic temperature (37 °C); 80 rpm stirring speed; 150 mL inoculum (anaerobically digested sludge) and variable total solids content (0.9, 1.7, 2.5 and 3.5% TS). Methane concentration and volume of biogas obtained were monitored during up to 57 days by optical sensors and milligascounters, respectively. The results show that an increase in total solids content up to 2.5% TS led to the highest biogas volume and methane concentration. The maximum biogas yield was 227 ± 4 mL/g VS (2.5% TS, 53 operation days), with the maximum methane content in the biogas being 64.5 ± 0.6% (51 operation days). A maximum methane yield of 146 ± 2 mL/g VS was consequently estimated. At the end of the process (57 days), an average of 43% COD reduction and 46% VS reduction were observed. These results correspond to about 27% of the theoretical maximum methane production. Using 3.5% TS the inhibition of the process was observed, by the decrease in pH, most likely due to the accumulation of volatile fatty acids. The results indicate that marine macroalgae waste may be a good candidate as substrate for anaerobic digestion processes, most probably by co-digestion.

Interactions of microalgae-bacteria consortia for nutrient removal from wastewater: A review

Nitrogen and phosphorus pollution can cause eutrophication, resulting in ecosystem disruption. Wastewater treatment systems employing microalgae-bacteria consortia have the potential to enhance the nutrient removal efficiency from wastewater through mutual interaction and synergetic effects. The knowledge and control of the mechanisms involved in microalgae-bacteria interaction could improve the system's ability to transform and recover nutrients. In this review, a critical evaluation of recent literature was carried out to synthesize knowledge related to mechanisms of interaction between microalgae and bacteria consortia for nutrient removal from wastewater. It is now established that microalgae can produce oxygen through photosynthesis for bacteria and, in turn, bacteria supply the required metabolites and inorganic carbon source for algae growth. Here we highlight how the interaction between microalgae and bacteria is highly dependent on the nitrogen species in the wastewater. When the nitrogen source is ammonium, the generated oxygen by microalgae has a positive influence on nitrifying bacteria. When the nitrogen source is nitrate, the oxygen can have an inhibitory effect on denitrifying bacteria. However, some strains of microalgae have the capability to supply hydrogen gas for hydrogenotrophic denitrifiers as an energy source. Recent literature on biogranulation of microalgae and bacteria and its application for nutrient removal and biomass recovery is also discussed as a promising approach. Significant research challenges remain for the integration of microalgae-bacteria consortia into wastewater treatment processes including microbial community control and process stability over long time horizons.

A comprehensive analysis of an effective flocculation method for high quality microalgal biomass harvesting

Flocculation is a low-cost harvesting technique for microalgae biomass production, but flocculation efficiency is species dependent. In this study, we investigated the efficacy of two synthetic (polyacrylamide) and one natural (chitosan) flocculants against three algal species: the cyanobacterium Synechocystis sp., the freshwater Chlorella vulgaris, and the marine Phaeodactylum tricornutum at laboratory and pilot scales to evaluate harvesting efficiency, biomass integrity and media recycling. Growth phase affected the harvesting efficiency of the eukaryotic microalgae. The flocculation was optimal at stationary phase with high flocculation efficiency achieved using polyacrylamides at 24-36 mg/g dry weight. The effect of the flocculants on the harvested biomass was investigated. The flocculated Synechocystis sp. showed a higher proportion of compromised cells compared to C. vulgaris and P. tricornutum likely due to differences in cell walls composition. Compromised cells could lead to the release of valuable products into the surrounding growth media during flocculation. The residual culture media was recycled once with no impact on cell growth for all treatments and algal species. The flocculation technique was demonstrated at pilot-scale using 350 L microalgal suspension, showing an efficiency of 82-90% at a polyacrylamide dosage of 6.5-10 mg/L. This efficiency and the biomass quality are comparable to the laboratory-scale results. Overall, results indicate that polyacrylamide flocculants work on a wide range of species without the need for pre-treatment. The information generated in this study can contribute to making the microalgae industry more competitive.

The use of magnetic iron oxide based nanoparticles to improve microalgae harvesting in real wastewater

A novel approach for harvesting Scenedesmus sp. microalgae from real wastewater by using adsorbents of magnetite-based nanoparticles (Fe₃O₄ NPs) was tested in this study for the first time for this microalgae. Using these NPs, the harvesting efficiency was even higher than 95%. The optimal conditions (0.14 gNPs/L, a short magnetic separation time of only 8 min and 27 min of contact time) were found using the response surface methodology. The best fitting of the adsorption equilibrium results was achieved by the Langmuir isotherm model, and the maximum adsorption capacity for Scenedesmus sp. reached 3.49 g dry cell weight (DCW)/g Fe₃O₄ NPs. Zeta potential measurements and the Dubinin-Radushkevich isotherm model analysis pointed out that the main adsorption mechanism between Scenedesmus sp. cells and Fe₃O₄ NPs was electrostatic interaction. Finally, Fe₃O₄ NPs were six times successfully reused by combining an alkaline treatment with an ultrasonication process, which implies microalgae lysis. The results herein obtained highlight the potential for magnetic separation of microalgae from wastewater, which is capable of reaching a high harvesting efficiency in a very short time.

Phosphorus optimization for simultaneous nitrate-contaminated groundwater treatment and algae biomass production using Ettlia sp

The effects of phosphorus concentration on the cell growth, nutrient assimilation, photosynthetic parameters, and biomass recovery of Ettlia sp. were evaluated with batch experiments using groundwater, 50mg/L of N-NO₃^-, and different concentrations of P-PO₄^3-: 0.5, 2.5, 5, and 10mg/L. The maximum biomass productivity and phosphorus removal rate were 0.2g/L/d and 5.95mg/L/d, respectively, with the highest phosphorus concentration of 10mg/L. However, a phosphorus concentration of 5mg/L (N:P=10) was sufficient to ensure an effective nitrogen removal rate of 11mg/L/d, maximum growth rate of 0.88/d, and biomass recovery of 0.72. The appropriate hydraulic retention time was considered as 4days on a large scale to meet the effluent limitation demands of water. While nitrogen depletion had a significant effect on the photosynthetic parameters and ratio of chlorophyll a to dry cell weight during the stationary phase, the effect of phosphorus was negligible during the cultivation.

Microalgae recycling improves biomass recovery from wastewater treatment high rate algal ponds

Microalgal biomass harvesting by inducing spontaneous flocculation (bioflocculation) sets an attractive approach, since neither chemicals nor energy are needed. Indeed, bioflocculation may be promoted by recycling part of the harvested microalgal biomass to the photobioreactor in order to increase the predominance of rapidly settling microalgae species. The aim of the present study was to improve the recovery of microalgal biomass produced in wastewater treatment high rate algal ponds (HRAPs) by recycling part of the harvested microalgal biomass. The recirculation of 2% and 10% (dry weight) of the HRAPs microalgal biomass was tested over one year in an experimental HRAP treating real urban wastewater. Results indicated that biomass recycling had a positive effect on the harvesting efficiency, obtaining higher biomass recovery in the HRAP with recycling (R-HRAP) (92-94%) than in the control HRAP without recycling (C-HRAP) (75-89%). Microalgal biomass production was similar in both systems, ranging between 3.3 and 25.8 g TSS/m²d, depending on the weather conditions. Concerning the microalgae species, Chlorella sp. was dominant overall the experimental period in both HRAPs (abundance >60%). However, when the recycling rate was increased to 10%, Chlorella sp. dominance decreased from 97.6 to 88.1%; while increasing the abundance of rapidly settling species such as Stigeoclonium sp. (16.8%, only present in the HRAP with biomass recycling) and diatoms (from 0.7 to 7.3%). Concerning the secondary treatment of the HRAPs, high removals of COD (80%) and N-NH₄⁺ (97%) were found in both HRAPs. Moreover, by increasing the biomass recovery in the R-HRAP the effluent total suspended solids (TSS) concentration was decreased to less than 35 mg/L, meeting effluent quality requirements for discharge. This study shows that microalgal biomass recycling (10% dry weight) increases biomass recovery up to 94% by selecting the most rapidly settling microalgae species without compromising the biomass production and improving the wastewater treatment in terms of TSS removal.