Characterization of CuAg Alloys with Low Ag Concentrations

Copper-based alloys designed to combine high electronic and thermal conductivities with high mechanical strength find a wide range of applications in different fields. Among the principal representatives, strongly diluted CuAg alloys are of particular interest as innovative materials for the realization of accelerating structures when the use of high-gradient fields requires increasingly high mechanical and thermal performances to overcome the limitations induced by breakdown phenomena. This work reports the production and optical characterization of CuAg crystals at low Ag concentrations, from 0.028% wt to 0.1% wt, which guarantee solid solution hardening while preserving the exceptional conductivity of Cu. By means of Fourier Transform Infrared (FTIR) micro-spectroscopy experiments, the low-energy electrodynamics of the alloys are compared with that of pure Cu, highlighting the complete indistinguishability in terms of electronic transport for such low concentrations. The optical data are further supported by Raman micro-spectroscopy and SEM microscopy analyses, allowing the demonstration of the full homogeneity and complete solubility of solid Ag in copper at those concentrations. Together with the solid solution hardening deriving from the alloying process, these results support the advantage of strongly diluted CuAg alloys over conventional materials for their application in particle accelerators.

More resource efficient recycling of copper and copper alloys by using X-ray fluorescence sorting systems: An investigation on the metallic fraction of mixed foundry residues

According to the state of the art, most of the mixed copper and copper alloy scrap and residues are processed in a copper smelter. Despite the environmental and economic advantages relative to primary production, the recycling of copper and its alloying elements (zinc, tin, lead, nickel, etc.) requires significantly more energy and cost than remelting unmixed or pure scrap fractions such as separate collected material or production scrap. To date, however, less attention has been given to the mechanical purification of mixed scrap. Therefore, sorting by alloy-specific components (SBASC) using an industrial X-ray fluorescence (XRF) sorting system was tested on the coarse metallic fraction (10-32 mm) of mixed foundry residues. The findings show that XRF-SBASC can recover higher-grade copper concentrates (reaching 98.3% Cu), leaded brass and complex alloys, such as aluminium bronze and red brass with high purities, for the use in the production of new materials. XRF-SBASC can therefore contribute to a more resource efficient metal recycling, mainly by reducing the energy consumption and loss levels in copper metallurgy.

Early Stages of Metal Corrosion in Coastal Archaeological Sites: Effects of Chemical Composition in Silver and Copper Alloys

In this study, metal disks with different chemical composition (two Ag-based alloys and three Cu-based alloys) were buried in the soil of coastal archaeological sites for a period of 15 years. The aim was to naturally induce the growth of corrosion patinas to obtain a deeper insight into the role of alloying elements in the formation of the patinas and into the degradation mechanisms occurring in the very early stages of burial. To reach the aim, the morphological, compositional and structural features of the patinas grown over 15 years were extensively characterized by optical microscopy, field emission scanning electron microscopy coupled with energy dispersive spectrometry, X-ray diffraction and micro-Raman spectroscopy. Results showed that the Cu amount in Ag-based alloys strongly affected the final appearance, as well as the composition and structure of the patinas. Corrosion mechanisms typical of archaeological finds, such as the selective dissolution of Cu, Pb and Zn and internal oxidation of Sn, occurred in the Cu-based alloys, even if areas enriched in Zn and Pb compounds were also detected and attributed to an early stage of degradation. In addition, some unusual and rare compounds were detected in the patinas developed on the Cu-based disks.

Copper Alloy Design for Preventing Sulfur-Induced Embrittlement in Copper

This study presents an experimental approach to address sulfur-induced embrittlement in copper alloys. Building on recent theoretical insights, we identified specific solute elements, such as silicon and silver, known for their strong binding affinity with vacancies. Through experimental validation, we demonstrated the effectiveness of Si and Ag in preventing sulfur-induced embrittlement in copper, even though they are not typical sulfide formers such as zirconium. Additionally, our findings highlight the advantages of these elements over traditional solutes, such as their high solubility and propensity to accumulate along grain boundaries. This approach may have the potential to be applied to other metals prone to sulfur-induced embrittlement, including nickel, iron, and cobalt, offering broader implications for materials engineering strategies and alloy development.

Bronze Age Raw Material Hoard from Greater Poland: Archaeometallurgical Study Based on Material Research, Thermodynamic Analysis, and Experiments

Hoard finds from the Bronze Age have appeared all over Europe, prompting questions about their functions (either as raw materials for recycling or votive objects). The hoard trove of raw materials from Przybysław in Greater Poland is an interesting example of a discovery that is related to the foundry activities of Late Bronze Age and Early Iron Age communities (c. 600 BC). The deposit consists of fragments of raw materials that were damaged end products intended for smelting. The research included the characterisation of the material in terms of the variety of the raw materials that were used. The individual elements of the hoard were characterised in terms of their chemical compositions, microstructures, and properties. A range of modern instrumental research methods were used: metallographic macroscopic and microscopic observations by optical microscopy (OM), scanning electron microscopy (SEM), chemical-composition analysis by X-ray fluorescence spectroscopy (ED-XRF), X-ray microanalysis (EDS), and detailed crystallisation analysis by electron microscopy with an emphasis on electron backscatter diffraction (EBSD). As part of this study, model alloys were also prepared for two of the selected chemical compositions, (i.e., CuPbSn and CuPb). These alloys were analysed for their mechanical and technological properties. This research of the hoard from Przybysław (Jarocin district, Greater Poland) has contributed to the recognition and interpretation of the function and nature of the hoard by using modern research and modelling methods as a cultic raw material deposit.

Influence of Re on the Plastic Hardening Mechanism of Alloyed Copper

In this paper, we investigated the effect of adding rhenium to Cu-Ni-Si alloys on the mechanical properties and electrical conductivity of these alloys. The scientific objective was to analyze the effect of Re addition on the microstructure of heat- and cold-treated CuNi2Si1 alloys. Transmission electron microscopy (TEM, STEM) and scanning electron microscopy (EDS, WDS) were used to examine the microstructure. Orientation mapping was also performed using a scanning electron microscope (SEM) equipped with a backscattered electron diffraction (EBSD) system. In addition, hardness at low load and conductivity were tested. The obtained results showed that modifying the chemical composition of Re (0.6 wt%) inhibits the recrystallization process in the CuNi2Si1 alloy, which was cold deformed and then subjected to recrystallization annealing.

Analysis of the Effects of an Unconventional Rolling Process under Cumulative Plastic Deformation Conditions

This article presents the results of research carried out on an experimental rolling mill with axial, cyclic movement of rolls (RCMR). The device was made on the basis of an unconventional technical solution for the movement of shaping tools and equipped with a complete measuring system recording all the parameters of the process. The research was conducted on selected copper alloys CuFe2 and CuCr0.6. Rolling tests in the RCMR process were carried out for rolling speeds vr = 3.1 × 10^-3, 6.3 × 10^-3 and 9.4 × 10^-3 m/s, which correspond to the rotational speed of the rollers at ω = 1, 2 and 3 rpm for an active diameter of the rollers = 60 mm. In testing the thermal effects of the process, the rolling speed ω = 0.7 rpm was also used. A constant value of the frequency of axial movement of the rollers f = 1 Hz and the amplitude of the displacement of the rollers A = 0.8 mm were assumed. The rolling process for the strands was carried out in six culverts using the average relative crush in the passage of Δh = 15%. Conventional rolling tests were carried out to compare rolling processes, and the obtained data formed the basis for assessing the strain intensity and identifying local deformation zones in the RCMR rolling process. The waveforms of rolling pressures, intensity and non-uniformity of deformation, and increase in the temperature of the strip surface in subsequent culverts were compared with the results obtained in the conventional rolling process.

Effects of Ageing in Disinfectant Solution on the Corrosion Resistance and Antimicrobial Behavior of Copper Alloys

This work studies two copper-based alloys as potential antimicrobial weapons for sectors where surface hygiene is essential. Effects of different alloying elements addition at the same Cu content (92.5% by weight) on the corrosion resistance and the antibacterial performance of two copper alloys were studied in an aerated disinfectant solution (0.25% v/v Aniosurf Premium (D)) by electrochemical corrosion, X-ray photoelectron spectroscopy (XPS), time-of-flight secondary ion mass spectroscopy (ToF-SIMS) and antibacterial tests. Results showed that the nature of the alloying elements had a clear influence on the corrosion resistance and antibacterial performance. Electrochemical impedance results and surface analyses demonstrate the presence of organic compounds bound on the substrate and that a film covers part of the total active surface and may act as a protective barrier by preventing the interaction between metal and solution, decreasing the antimicrobial performance of copper-based materials. Low zinc and silicon contents in copper alloys allows for better aging behavior in D solution while maintaining good antibacterial performance. The XPS and ToF-SIMS results indicated that artificial aging in disinfectant enhanced Cu enrichment in the organic film formed, which could effectively stimulate the release of Cu ions from the surface.

Effect of Rotary Swaging on the Structure, Mechanical Characteristics and Aging Behavior of Cu-0.5%Cr-0.08%Zr Alloy

A study of the effect of rotary swaging (RS) on the microstructure and properties of the pre-extruded and pre-quenched Cu-0.5%Cr-0.08%Zr alloy was performed. RS leads to the formation of an ultrafine-grained (UFG) microstructure. UFG structure formation caused by RS increases the ultimate tensile strength (UTS) up to 443 ± 5 MPa and 597 ± 9 MPa for pre-quenched and pre-extruded alloys, respectively. Additionally, the reduction in ductility occurs after RS. It should be noted that UTS is increased for a pre-quenched alloy, while the strength of a pre-extruded alloy is dropped. The growth of UTS for the pre-quenched alloy is associated with the precipitation of fine Cr particles, whereas the recovery processes in the pre-extruded alloy induce the reduction in its UTS. An additional advantage of RS is an increase in the fatigue limit of the pre-quenched alloy up to 265 MPa, and of the pre-extruded alloy up to 345 MPa. The combination of extrusion and RS allows for the increase of the UTS of the Cu-0.5%Cr-0.08%Zr alloy up to 597 ± 9 MPa, while the levels of ductility and electrical conductivity are 10.9 ± 0.9% and 82.0 ± 1.7% IACS, respectively.

Features of Microstructure and Texture Formation of Large-Sized Blocks of C11000 Copper Produced by Electron Beam Wire-Feed Additive Technology

The paper investigated the possibility of obtaining large-sized blocks of C11000 copper on stainless steel substrates via electron beam wire-feed additive technology. The features of the microstructure and grain texture formation and their influence on the mechanical properties and anisotropy were revealed. A strategy of printing large-sized C11000 copper was determined, which consists of perimeter formation followed by the filling of the internal layer volume. This allows us to avoid the formation of defects in the form of drops, underflows and macrogeometry disturbances. It was found that the deposition of the first layers of C11000 copper on a steel substrate results in rapid heat dissipation and the diffusion of steel components (Fe, Cr and Ni) into the C11000 layers, which promotes the formation of equiaxed grains of size 8.94 ± 0.04 μm. As the blocks grow, directional grain growth occurs close to the <101> orientation, whose size reaches 1086.45 ± 57.13 μm. It is shown that the additive growing of large-sized C11000 copper leads to the anisotropy of mechanical properties due to non-uniform grain structure. The tensile strength in the opposite growing direction near the substrate is 394 ± 10 MPa and decreases to 249 ± 10 MPa as the C11000 blocks grows. In the growing direction, the tensile strength is 145 ± 10 MPa.

Experimental Investigation and Thermodynamic Modeling of Influence of Nickel and Titanium Content on the Structure and Selected Properties of Tin Bronzes

Investigations are conducted in order to maintain or to improve the selected properties of the group of foundry copper-tin alloys with nickel and titanium additions, at a limited fraction of the critical (deficit) element such as tin. The crystallisation process, as well as changes of the microstructure and selected mechanical properties of the CuSn8 alloy—occurring due to introducing alloying additions—were analysed. Investigations of the macro and microstructure were performed using optical and scanning electron microscopy. Based on the thermal analysis and thermodynamic modelling using the CALPHAD (CALculations of PHAse Diagrams) method, the crystallisation process was analysed. The identification of phases was performed by XRD (X-ray diffraction). In addition, such parameters as tensile strength-UTS, elongation-A and hardness-HBS were tested. Under the influence of the introduced titanium, the columnar crystals are reduced due to the crystallisation of the alloy at the walls of the mould. Precipitations (intermetallic phases) crystallize first (primary). The intermetallic phases associated with the presence of the alloying elements nickel and titanium are located in the interdendritic regions. In tin bronzes with titanium additions, hardness (HBS) increases, tensile strength (UTS) negligibly decreases, while elongation (A) significantly decreases. In the case of CuSnNi bronze, the addition of 0.2 wt.% Ti increases the hardness and increases ultimate tensile strength (UTS), while reducing the elongation (A). Higher Ti additions increase HBS, slightly decrease the tensile strength, and significantly reduce the elongation.

The Influence of the Continuous Casting Conditions on the Properties of High-Strength Two-Phase CuMg Alloys

Constant tendency toward the improvement of the material properties nowadays creates opportunities for the scientists all over the world to design and manufacture new alloys almost every day. Considering the fact that companies all over the world desire alloys with the highest values of mechanical properties often coexisting with a reasonable electrical conductivity made it necessary to develop new materials based on Cu, such as CuMg alloys. However, before such new material may be mass produced it must undergo a series of tests in order to determine the production technology, its parameters and influence on the chemical composition, microstructural properties, and both mechanical and physical properties of CuMg alloys. The research tests have shown that with the increase of the casting feed the Brinell’s hardness of each material slightly increases (by 5 HB2.5/62.5). There is little to none impact of the casting feed on the electrical conductivity, values of which are between 20.6 and 21.4 MS/m (around 40% IACS-International Annealed Copper Standard) depending on the Mg content. The conducted scanning electron microstopy (SEM) analysis has shown that the magnesium precipitations are evenly distributed among the volume of the alloy, however, a significant difference in the density and shape of the Cu + Cu₂Mg aggregates was noticed regarding various casting feed. Static compression test proved that these alloys may be subjected to strain hardening as the hardness of the material after compression increases by approximately 40 HB2.5/62.5.

The Influence of Ag on the Microstructure and Properties of Cu-Ni-Si Alloys

The influence of the mass concentration of Ag on properties of Cu-Ni alloys is investigated. The effect of silver addition on the structure and properties of Cu-2Ni-1Si alloys is determined. The scientific aim of this research is to determine how the addition of silver affects the mechanisms of strengthening silver-modified supersaturated, deformed, and aged Cu-2Ni-1Si alloys. The applied thermo-derivative analysis has allowed us to determine a range of the temperature values for the beginning and the end of crystallization, the phases and eutectics, and the effects of the modification on the solid fraction of the solidified alloy. In addition to the crystallization kinetics, the microstructure morphology, mechanical properties under real operating conditions, and the electrical conductivity have also been investigated. Moreover, the conducted research includes the impact of heat treatment and plastic deformation on the alloy structure and considers the type, share, and distribution of the intermetallic phases and structural stresses caused by coherent phases, as well as the effect of dislocations in the reinforcing phases during aging. Electron microscopy (SEM), micro-area analysis (EDS), optical microscopy, hardness measurements, and conductivity of the tested alloys are utilized to comment on these properties.

NiMo-NiCu Inexpensive Composite with High Activity for Hydrogen Evolution Reaction

In this work, the effect of copper addition on NiMo coating is evaluated in regard to the hydrogen evolution reaction (HER). NiMo and NiMo-NiCu composites are prepared by a simple coelectrodeposition process. The effect of Cu on deposit characters were tested by varying it in the range of 0.06-0.20 molar ratio. Copper addition promotes the growth of a new crystalline phase: NiCu. Also, the copper addition changed the composite surface. NiMo-NiCu_0.12 shows a surface roughness 30 times higher than the NiMo material. NiMo-NiCu materials present higher activity toward HER, larger electroactive area, and higher stability in continuous water electrolysis than NiMo catalysts, as demonstrated by Tafel curves, electrochemical impedance spectroscopy measurements, and polarization tests. The combination of the large electroactive area due to the copper addition, the synergism between Ni-Mo, and the presence of Ni and Mo oxides on the surface results in catalyst with excellent features for HER application.

Influence of surface copper content on Stenotrophomonas maltophilia biofilm control using chlorine and mechanical stress

This work aimed to evaluate the action of materials with different copper content (0, 57, 96 and 100%) on biofilm formation and control by chlorination and mechanical stress. Stenotrophomonas maltophilia isolated from drinking water was used as a model microorganism and biofilms were developed in a rotating cylinder reactor using realism-based shear stress conditions. Biofilms were characterized phenotypically and exposed to three control strategies: 10 mg l^-1 of free chlorine for 10 min, an increased shear stress (a fluid velocity of 1.5 m s^-1 for 30s), and a combination of both treatments. These shock treatments were not effective in biofilm control. The benefits from the use of copper surfaces was found essentially in reducing the numbers of non-damaged cells. Copper materials demonstrated better performance in biofilm prevention than chlorine. In general, copper alloys may have a positive public health impact by reducing the number of non-damaged cells in the water delivered after chlorine exposure.

High Energy Double Peak Pulse Laser Induced Plasma Spectroscopy for Metal Characterization Using a Passively Q-Switched Laser Source and CCD Detector

Here, the development and testing of a portable double peak pulse laser induced plasma spectroscopy (DPP-LIPS) based on passively Q-switched Nd:YAG (Neodymium-doped Yttrium Aluminum Garnet) laser excitation is reported. The latter delivered structured laser pulses at a repetition rate of up to 20 Hz, including two energy peaks of about 100 mJ each with a relative temporal spacing of about 80 µs. Plasma spectra were collected using a low-cost Czerny-Turner spectrometer equipped with a non-intensified CCD (Charge-Coupled Device) array. Such a DPP-LIPS setup is technologically simpler and cheaper than the usual ones. Despite the relatively large temporal separation between the mentioned laser peaks, significant spectral intensity enhancements with respect to the usual single peak pulse configuration were observed. The amplification factor measured ranged between 2 and 10, depending on the specific emission peaks and the Q-switched configuration, and a consequent significant improvement of the detection limit of trace elements was observed. The instrument was calibrated for the quantitative analysis of copper alloy through systematic measurements carried out on reference samples and was then tested in an example archaeometric characterization of a statuette from the Egyptian Museum of Florence.

Electro-Superplastic Solid State Welding of 40Cr/QCr0.5

Hot-squeezed chrome bronze QCr0.5 and ultra-fine treated 40Cr steel have been successfully welded using an electro-superplastic solid-state welding technique. Results have shown that the tensile strength of a 40Cr/QCr0.5 weld joint can be greatly increased, up to or exceeding that of QCr0.5 base metal. The weld interface between 40Cr and QCr0.5 has achieved metallurgical bonding and there are less micro-gaps, thicker transition regions and more copper convexes and dimples on the fracture surface of the 40Cr side when applying an external electrical field of E = 3 kV/cm, as well as with other welding parameters, including no vacuum, no shield gas, a pre-pressure of 56.6 MPa, an initial strain rate of 1.5 × 10⁻⁴ s⁻¹, a pressure welding temperature of 710–800 °C, and a pressure welding time of 0–8 min.

Effects of bimetallic nanoparticles on seed germination frequency and biochemical characterisation of Eruca sativa

In the modern era of science and technology, nanotechnology is becoming popular science field because materials at nanoscale contain improved physical, chemical and biological properties. This study aimed to explore the capacity of bimetallic nanoparticle alloys of silver (Ag), copper (Cu), gold (Au) in different ratios to evaluate the effects on medicinally important plant Eruca sativa. Biochemical parameters of Eruca sativa were studied by applying bimetallic alloy nanoparticles. Seeds of Eruca sativa were germinated on Murashige and Skoog medium with various combinations of nanoparticles suspension employed in concentration of (30 µg/ml). Bimetallic alloys were considered as a stress inducing factor in plants while studying the phytotoxicity. Many secondary metabolites were released because defensive mechanism of plants was active in response to stress. Such secondary metabolites produced in medicinal plants have a great capability in treating the human diseases. In the authors' study, nanoparticles of small size and of high toxicity effect produced more secondary metabolites like total protein content, total flavonoids and total phenolic content.

Seed germination and biochemical profile of Silybum marianum exposed to monometallic and bimetallic alloy nanoparticles

In recent years nanotechnology has become increasingly important in almost every field. The new and improved physical, chemical and biological properties of material at nanoscale have far reaching implications in the fields of science and technology. Nanoparticles' effect on various plant species must be investigated to develop a comprehensive toxicity profile for nanoparticles. The current study strives to evaluate the effects of nine types of metal nanoparticles including monometallic and bimetallic alloy nanoparticles [Ag, Au, Cu, AgCu (1:3), AgCu (3:1), AuCu (1:3), AuCu (3:1), AgAu (1:3), AgAu (3:1)] on seed germination, root and shoot growth and biochemical profile of Silybum marianum plant. Seed germination was greatly affected and increased significantly upon treatment with nanoparticles' suspensions and was recorded highest for Ag nanoparticle suspension. Metal nanoparticles also had a significant effect on the biochemical profile of S. marianum. For the first week, the effect on DPPH, total phenolics content, total flavonoids content, total protein content, peroxidase activity and superoxide dismutase activity was enhanced, but declined as the time progressed. Among the nanoparticles being used, the effect of Ag nanoparticle was mostly enhancing. The results obtained are significant in mapping the effects of different monometallic and bimetallic nanoparticles on medicinal plant species.

Effect of Water Nutrient Pollution on Long-Term Corrosion of 90:10 Copper Nickel Alloy

Due to their good corrosion resistance, copper and copper alloys such as 90:10 Cu-Ni are used extensively in high-quality marine and industrial piping systems and also in marine, urban, and industrial environments. Their corrosion loss and pitting behaviour tends to follow a bi-modal trend rather than the classic power law. Field data for 90:10 copper nickel immersed in natural seawater are used to explore the effect of water pollution and in particular the availability of critical nutrients for microbiologically induced corrosion. It is shown, qualitatively, that increased dissolved inorganic nitrogen increases corrosion predominantly in the second, long-term, mode of the model. Other, less pronounced, influences are salinity and dissolved oxygen concentration.

New investigation of phase equilibria in the system Al-Cu-Si

The phase equilibria and invariant reactions in the system Al-Cu-Si were investigated by a combination of optical microscopy, powder X-ray diffraction (XRD), differential thermal analysis (DTA) and electron probe micro analysis (EPMA). Isothermal phase equilibria were investigated within two isothermal sections. The isothermal section at 500 °C covers the whole ternary composition range and largely confirms the findings of previous phase diagram investigations. The isothermal section at 700 °C describes phase equilibria only in the complex Cu-rich part of the phase diagram. A new ternary compound τ was found in the region between (Al,Cu)-γ(1) and (Cu,Si)-γ and its solubility range was determined. The solubility of Al in κ-CuSi was found to be extremely high at 700 °C. In contrast, no ternary solubility in the β-phase of Cu-Al was found, although this phase is supposed to form a complete solid solution according to previous phase diagram assessments. Two isopleths, at 10 and 40 at.% Si, were investigated by means of DTA and a partial ternary reaction scheme (Scheil diagram) was constructed, based on the current work and the latest findings in the binary systems Al-Cu and Cu-Si. The current study shows that the high temperature equilibria in the Cu-rich corner are still poorly understood and additional studies in this area would be favorable.