Influence of Nickel on Microstructure and Mechanical Properties in Medium-Carbon Spring Steel

The effects of adding nickel on the phase transition temperature, microstructure, and mechanical properties of medium-carbon spring steel have been investigated. The results show that adding nickel reduces the martensite start (Ms) temperature, improves hardenability, and refines the sub-microstructure of the martensite, thereby improving yield stress. The yield strength of martensitic steel increases by approximately 100 MPa due to a synergistic combination of grain refinement strengthening and dislocation strengthening, with an increase in the nickel content from 0 wt.% to 1 wt.%. The cryogenic impact toughness of martensitic steel also improved with a higher nickel content due to packet and block refinement and an increase in the proportion of high-angle grain boundaries (HAGBs).

Effect of Overheating on the Tensile Properties of Nickel-Based Superalloy GH4720Li

Aero-engines can be exposed to One Engine Inoperative (OEI) conditions during service, and the resulting overheating effect may significantly impact their structural integrity and flight safety. This paper focuses on the influence of overheating on the microstructural evolution and tensile properties of the GH4720Li alloy, a nickel-based polycrystalline superalloy commonly used in turbine disks. Based on the typical OEI operating conditions of a real aero-engine, a series of non-isothermal high-temperature tensile tests involving an OEI stage of 800 °C were conducted. The effects of OEI-induced overheating on the microstructure and tensile properties of the GH4720Li alloy were investigated. The results showed that, after OEI treatment, the primary γ' phase in this alloy was partially dissolved. The GH4720Li superalloy also exhibited numerous microcracks at the grain boundaries, resulting in complex effects on its tensile properties. The alloy's yield strength and ultimate tensile strength were slightly decreased, whereas its ductility decreased considerably. The OEI-induced embrittlement phenomenon was mainly caused by the non-uniform distribution of the tertiary γ' phase within grains. The formation of microcracks nucleated at the interfaces between the primary γ' precipitates and γ matrix phase was another key factor.

Hydrogen Embrittlement of 27Cr-4Mo-2Ni Super Ferritic Stainless Steel

The effect of hydrogen content on the deformation and fracture behavior of 27Cr-4Mo-2Ni super ferritic stainless steel (SFSS) was investigated in this study. It was shown that the plasticity and yield strength of SFSS were very susceptible to hydrogen content. The introduction of hydrogen led to a significant decrease in elongation and a concurrent increase in yield strength. Nevertheless, a critical threshold was identified in the elongation reduction, after which the elongation remained approximately constant even with more hydrogen introduced, while the yield strength exhibited a monotonic increase with increasing hydrogen content within the experimental range, attributed to the pinning effect of the hydrogen Cottrell atmosphere on dislocations. Furthermore, the hydrogen-charged SFSS shows an apparent drop in flow stress after upper yielding and a reduced work hardening rate during the subsequent plastic deformation. The more hydrogen is charged, the more the flow stress drops, and the lower the work hardening rate becomes.

Effects of Ni Content and Heat Treatment on the Properties, Microstructures, and Precipitates of Cu-0.2 wt% Be-x wt% Ni Alloys

Cu-Be alloys exhibit excellent comprehensive performance in electrics, thermotics, and mechanics, and hence, they attract much attention. Among them, low-Be copper alloys are more environmentally friendly and promising. This study explores the effects of different Ni contents and heat treatment parameters on the properties, microstructures, and precipitates of Cu-0.2 wt% Be-x wt% Ni (0 < x < 2.0) alloys. The experimental results demonstrate that the fast cooling rate of cast alloys during solidification contributes to retention of the solute atoms in the copper matrix, which is beneficial for subsequent solid solution treatment. Furthermore, solid solution treatment slightly reduces the electrical conductivities, microhardness values, and compressive yield strengths of Cu-0.2 wt% Be-1.0/1.6 wt% Ni alloys. The optimal solution temperature and time are about 925 ℃ and 60 min, respectively. Aging treatment significantly increases the electrical conductivities, microhardness values, and compressive yield strengths of Cu-0.2 wt% Be-1.0/1.6 wt% Ni alloys. The best aging temperature is around 450 ℃. However, the properties of Cu-0.2 wt%Be-0.4 wt%Ni alloys remain unaffected by solution and aging treatments. Around x = 1.0, Cu-0.2 wt% Be-x wt% Ni alloys possess the best comprehensive properties, which are about 72%IACS of electrical conductivity, 241 HV of microhardness, and 281MPa of compressive yield strength, respectively. TEM and EDS analyses reveal that the precipitate evolution of Cu-0.2 wt% Be-1.0 wt% Ni alloys with aging time is GP zones → γ″ → γ'. Notably, a distinct double-peak age strengthening phenomenon emerges with Cu-0.2 wt% Be-1.0/1.6 wt% Ni alloys. The precipitation of plenty of GP zones at the early stage of aging should account for the first strengthening peak, and the strengthening mechanism transformation of the γ″ or γ' phase from shear to Orowan should induce the second strengthening peak. This work may help to design new low-Be copper alloys and their preparation processes.

Analysis of Crack Propagation Behaviors in RPV Dissimilar Metal Welded Joints Affected by Residual Stress

In severe service environments, the presence of high local residual stress, significant organizational gradient, and nonlinear changes in material properties often leads to stress corrosion cracking (SCC) in dissimilar metal welded (DMW) joints. To accurately predict the crack growth rate, researching the initiation and propagation behavior of SCC cracks in DMW joints under residual stress (RS) is one of the most important methods to ensure the safe operation of nuclear power plants. Using the extended finite element method (XFEM), the crack propagation behaviors in DMW joints under different RS states are predicted and compared. The effects of RS, crack location, and initial crack length on crack propagation behavior are investigated. The crack in a DMW joint without RS deflects to the material of low yield strength. High residual stress urges the crack growing direction to deflect toward the material of high yield strength. Young's modulus has little impact on the crack deflection paths. The distance between the specimen symmetric line and the boundary line has little effect on the crack initiation and propagation within the RS field. A long initial crack is more likely to initiate and propagate than a short crack. To a long crack and the crack that is far from the interface of two materials, the impact of residual stress on the crack propagation path is significant when it is located in a material with high yield strength, while when the initial crack is located in the material with low yield strength, RS has a great influence on the deflection of a short crack growth direction on the condition that the crack is adjacent to the interface.

Feeding without teeth: the material properties of rhamphothecae from two species of durophagous sea turtles

The feeding apparatus of sea turtles comprises cornified keratinous rhamphothecae overlaying a bony rostrum. Although keratin is less stiff than the enamel of toothed animals, certain species of sea turtles are capable of withstanding large forces when feeding on hard prey. We aimed to quantify the mineral density, water content and compressive mechanical properties of rhamphothecae from two durophagous species: loggerhead (Caretta caretta) and Kemp's ridley (Lepidochelys kempii) sea turtles. Since loggerheads theoretically produce the greater bite forces of these two species, we predicted that keratin from their rhamphothecae would have a greater mineral density and be stiffer, stronger and tougher compared with Kemp's ridley sea turtles. We found that total water weight of hydrated specimens (20%) was consistent between species. Rhamphotheca mineral density ranged between 0 and 0.069 g cm^-3; loggerheads had significantly greater mineral density compared with Kemp's ridleys, for which several specimens had no mineral detected. Despite the greater mineral density in loggerheads, we found no significant difference in Young's modulus, yield strength or toughness between these species. In addition to mineral density, our findings suggest that other material components, such as sulfur, may be influencing the material properties of keratin from sea turtle rhamphothecae.

A Study on the Acquirement Method of Mechanical Property Parameters in the Different Base Materials Composite Region of Clad Rebar

Clad rebar is one of the key structures of marine and construction services. Therefore, it is of great importance to acknowledge the mechanical property parameters of the composite region in the structural integrity evaluation of clad rebar. The different base materials of clad rebar (20MnSiV/316L steel, 35#/316L steel, 45#/316L steel, and 55#/316L steel) are researched in this study. The composite area is further refined, and simultaneously, a refinement model of the composite region of clad rebar is established. In view of the fact that a surface hardness experiment is quite easy to conduct, a proposed method consists of obtaining the mechanical property parameters of materials using the surface hardness test. The mechanical property parameters are acquired; moreover, the relationship between yield stress and surface hardness of the stainless steel clad rebar is set up. We used this method to acquire the mechanical parameters of a composite surface uneven area of clad rebar, and we established a mechanical parameters mathematics model of clad rebar, it is a significant basis for a structural integrity evaluation of cladding materials.

Effect of Hot Deformation Parameters on Heat-Treated Microstructures and Mechanical Properties of 300M Steel

The high strength of 300M steel originates from the heat treatment process after forging, but how hot deformation affects the heat-treated microstructure and mechanical properties is unclear. In this study, compression tests under different hot deformation parameters and post-deformation heat treatment experiments were carried out, and the martensite transformation process was investigated using in situ observation. The results show that the grain size of the specimen deformed at low temperature and high strain rate is smaller, and annealing twins will be formed. Both austenite grain boundaries and twin boundaries hinder the growth of martensite blocks, reducing the size of martensite units after heat treatment and thus resulting in higher yield strength. Besides, the mathematical models were established to describe the relationship between hot deformation parameters and grain size after deformation, martensite packet size and martensite block width, respectively, after heat treatment. The relationship between yield strength and hot deformation parameters was also analyzed. According to the results and models, the hot deformation parameters would be optimized more reasonably to improve the final mechanical properties of 300M steel forgings.

Effect of Mg Powder's Particle Size on Structure and Mechanical Properties of Ti Foam Synthesized by Space Holder Technique

Titanium foam has been the focus of special attention for its specific structure and potential applications in purification, catalyst substrate, heat exchanger, biomaterial, aerospace and naval industries. However, the liquid-state foaming techniques are difficult to use in fabricating Ti foam because of its high melting temperature and strong chemical reactivity with atmospheric gases. Here, the fabrication of Ti foams via the powder metallurgy route was carried out by utilizing both magnesium powders and magnesium particles as spacer holders, and Ti powders as matrix metal. The green compacts containing Ti powder, Mg powder and Mg particles were heated to a certain temperature to remove the magnesium and obtain the Ti foam. The results show that the porosities of the obtained Ti foam are about 35-65%, and Young's modulus and yield strength are found to be in the ranges of 22-126 MPa and 0.063-1.18 GPa, respectively. It is found that the magnesium powders play a more important role than the magnesium particles in the deformation and the densification of the green compact during the pressing, and the pore structure of Ti foam depends on the amount and the size of the magnesium spacer holders after sintering.

Investigation of Microstructure and Mechanical Properties of SLM-Fabricated AlSi10Mg Alloy Post-Processed Using Equal Channel Angular Pressing (ECAP)

With the aim of improving the excellent mechanical properties of the SLM-produced AlSi10Mg alloy, this research focuses on post-processing using ECAP (Equal Channel Angular Pressing). In our article, two different post-processing strategies were investigated: (1) low-temperature annealing (LTA) and subsequent ECAP processing at 150 °C; (2) no heat treatment and subsequent ECAP processing at 350 °C, 400 °C and 450 °C. The microstructure and mechanical properties of this alloy were analyzed at each stage of post-treatment. Metallographic observations, combined with SEM and EBSD studies, showed that the alloys produced by SLM have a unique cellular microstructure consisting of Si networks surrounding the Al-based matrix phase. Low-temperature annealing (LTA), followed by ECAP treatment, facilitated the microstructural evolution of the alloy with partial breakup of the Si network and observed nucleation of β-Si precipitates throughout the Al matrix. This resulted in a Vickers microhardness of 153 HV and a yield strength of 415 MPa. The main results show that post-processing of SLM-produced AlSi10Mg alloys using ECAP significantly affects the microstructural evolution and mechanical properties of the alloy.

Uncovering the Inherent Size Dependence of Yield Strength and Failure Mechanism in Micron-Sized Metallic Glass

The sample size effect on the deformation behavior of metallic glasses (MGs) has recently become research of intense interest. An inverse sample size effect is observed in previous experimental studies; where the yield strength decreases with decreasing sample size, rather than increasing. We propose a theoretical analysis based on the shear banding process to rationalize the inherent size dependence of yield strength, showing an excellent agreement with experimental results. Our model reveals that the anomalous inverse size effect is, in fact, caused by a transition in failure mode; from a rapid shear banding process with a shear band (SB) traversing the entire sample in bulk MGs, to an immature shear banding process with propagated SBs only at the surface in micron-sized MGs. Our results fill the gap in the current understanding of size effects in the strength and failure mechanism of MGs at different length scales.

Effect of Dynamic Preheating on the Thermal Behavior and Mechanical Properties of Laser-Welded Joints

The high cooling rate and temperature gradient caused by the rapid heating and cooling characteristics of laser welding (LW) leads to excessive thermal stress and even cracks in welded joints. In order to solve these problems, a dynamic preheating method that uses hybrid laser arc welding to add an auxiliary heat source (arc) to LW was proposed. The finite element model was deployed to investigate the effect of dynamic preheating on the thermal behavior of LW. The accuracy of the heat transfer model was verified experimentally. Hardness and tensile testing of the welded joint were conducted. The results show that using the appropriate current leads to a significantly reduced cooling rate and temperature gradient, which are conducive to improving the hardness and mechanical properties of welded joints. The yield strength of welded joints with a 20 A current for dynamic preheating is increased from 477.0 to 564.3 MPa compared with that of LW. Therefore, the use of dynamic preheating to reduce the temperature gradient is helpful in reducing thermal stress and improving the tensile properties of the joint. These results can provide new ideas for welding processes.

Gas Permeability and Mechanical Properties of Polyurethane-Based Membranes for Blood Oxygenators

The production of medical devices follows strict guidelines where bio- and hemocompatibility, mechanical strength, and tear resistance are important features. Segmented polyurethanes (PUs) are an important class of polymers that fulfill many of these requirements, thus justifying the investigation of novel derivatives with enhanced properties, such as modulated carbon dioxide and oxygen permeability. In this work, three segmented polyurethane-based membranes, containing blocks of hard segments (HSs) dispersed in a matrix of soft segment (SS) blocks, were prepared by reacting a PU prepolymer (PUR) with tris(hydroxymethyl)aminomethane (TRIS), Congo red (CR) and methyl-β-cyclodextrin (MBCD), rendering PU/TRIS, PU/CR and PU/MBCD membranes. The pure (control) PU membrane exhibited the highest degree of phase segregation between HSs and SSs followed by PU/TRIS and PU/MBCD membranes, and the PU/CR membrane displayed the highest degree of mixing. Pure PU and PU/CR membranes exhibited the highest and lowest values of Young's modulus, tangent moduli and ultimate tensile strength, respectively, suggesting that the introduction of CR increases molecular mobility, thus reducing stiffness. The CO₂ permeability was highest for the PU/CR membrane, 347 Barrer, and lowest for the pure PU membrane, 278 Barrer, suggesting that a higher degree of mixing between HSs and SSs leads to higher CO₂ permeation rates. The permeability of O₂ was similar for all membranes, but ca. 10-fold lower than the CO₂ permeability.

Artificial Neural Network Modelling of the Effect of Vanadium Addition on the Tensile Properties and Microstructure of High-Strength Tempcore Rebars

In high-strength rebar, the various microstructures obtained by the Tempcore process and the addition of V have a complex effect on the strength improvement of rebar. This study investigated the mechanism of strengthening of high-strength Tempcore rebars upon the addition of vanadium through artificial neural network (ANN) modelling. Various V contents (0.005, 0.072 and 0.14 wt.%) were investigated, and a large amount of bainite and V(C, N) were precipitated in the core of the Tempcore rebar in the high-V specimens. In addition, as the V content increased, the number of these fine precipitates (10–30 nm) increased. The precipitation strengthening proposed by the Ashby–Orowan model is a major contributing factor to the yield-strength increase (35 MPa) of the Tempcore rebar containing 0.140 wt.% V. The ANN model was developed to predict the yield and tensile strengths of Tempcore rebar after the addition of various amounts of V and self-tempering at various temperatures, and it showed high reproducibility compared to the experimental values (R-square was 93% and the average relative error was 2.6%). ANN modelling revealed that the yield strength of the Tempcore rebar increased more significantly with increasing V content (0.01–0.2 wt.%.) at relatively high self-tempering temperatures (≥530 °C). These results provide guidelines for selecting the optimal V content and process conditions for manufacturing high-strength Tempcore rebars.

Extraordinary Strain Hardening from Dislocation Loops in Defect-Free Al Nanocubes

The complex interaction of crystalline defects leads to strain hardening in bulk metals. Metals with high stacking fault energy (SFE), such as aluminum, tend to have low strain hardening rates due to an inability to form stacking faults and deformation twins. Here, we use in situ scanning electron microscopy (SEM) mechanical compressions to find that colloidally synthesized defect-free 114 nm Al nanocubes combine a high linear strain hardening rate of 4.1 GPa with a high strength of 1.1 GPa. These nanocubes have a 3 nm self-passivating oxide layer that has a large influence on mechanical behavior and the accumulation of dislocation structures. Postcompression transmission electron microcopy (TEM) imaging reveals stable prismatic dislocation loops and the absence of stacking faults. MD simulations relate the formation of dislocation loops and strain hardening to the surface oxide. These results indicate that slight modifications to surface and interfacial properties can induce enormous changes to mechanical properties in high SFE metals.

Effect of the additional anteroposterior blocking screw on nail/medullary canal mismatch after cephalomedullary nailing in unstable pertrochanteric fracture : a finite element analysis

AIMS

There are concerns regarding nail/medullary canal mismatch and initial stability after cephalomedullary nailing in unstable pertrochanteric fractures. This study aimed to investigate the effect of an additional anteroposterior blocking screw on fixation stability in unstable pertrochanteric fracture models with a nail/medullary canal mismatch after short cephalomedullary nail (CMN) fixation.

METHODS

Eight finite element models (FEMs), comprising four different femoral diameters, with and without blocking screws, were constructed, and unstable intertrochanteric fractures fixed with short CMNs were reproduced in all FEMs. Micromotions of distal shaft fragment related to proximal fragment, and stress concentrations at the nail construct were measured.

RESULTS

Micromotions in FEMs without a blocking screw significantly increased as nail/medullary canal mismatch increased, but were similar between FEMs with a blocking screw regardless of mismatch. Stress concentration at the nail construct was observed at the junction of the nail body and lag screw in all FEMs, and increased as nail/medullary canal mismatch increased, regardless of blocking screws. Mean stresses over regions of interest in FEMs with a blocking screw were much lower than regions of interest in those without. Mean stresses in FEMs with a blocking screw were lower than the yield strength, yet mean stresses in FEMs without blocking screws having 8 mm and 10 mm mismatch exceeded the yield strength. All mean stresses at distal locking screws were less than the yield strength.

CONCLUSION

Using an additional anteroposterior blocking screw may be a simple and effective method to enhance fixation stability in unstable pertrochanteric fractures with a large nail/medullary canal mismatch due to osteoporosis.

Anelastic Behaviour of Commercial Die-Cast Magnesium Alloys: Effect of Temperature and Alloy Composition

The anelastic deformation, resulting from partial reversal of {101¯2} twinning, is studied at room temperature to 150 °C on several commercial die-cast magnesium alloys for the first time. The magnitude of anelastic strain decreases with increasing temperature. For inter-alloy comparison, AZ91 shows the largest maximum anelastic strain, while AM40 and AM60 show similar maximum anelastic strain. The phenomenon is discussed in terms of solid solution softening and hardening of slip planes and how they influence twinning. T5-aged AE44 consistently shows smaller magnitude of anelasticity compared to as-cast AE44, suggesting that the precipitates formed during ageing may decrease the twin-boundary mobility and further suppress untwinning. Presence of anelasticity poses a challenge to yield strength measurement using the conventional 0.2% offset method, and a more accurate and consistent method of using a higher offset strain or a lower modulus is proposed in this study.

The Influence of Hot-Dip Galvanizing on the Mechanical Properties of High-Strength Steels

Modern high-strength steels achieve their strength exclusively through the manufacturing process, as the chemical composition of these steels is very similar to the composition of standard-quality steels. Typically, hot-dip galvanizing is used to form a protective zinc layer on the steel parts of structures; nonetheless, the material is exposed to high temperatures during the process. With high-strength steels, this can lead to deterioration of the mechanical properties. This study aims to experimentally examine and evaluate the extent of deterioration of the mechanical properties of high-strength-steel members. The effect was studied on specimens made of three different types of steel with the yield strength ranging from 460 to 1250 MPa. For each type of steel, selected mechanical properties-yield strength, tensile strength, and hardness-were determined on specimens with and without hot-dip galvanization, and the obtained results were mutually compared. Our study shows a significant impact of the hot-dip galvanization process on the mechanical properties of some high-strength steels. With the studied types of steel, the yield strength decreased by up to 18%, the tensile strength by up to 13%, and the hardness by up to 55%.

Effect of Molybdenum (Mo) Addition on Phase Composition, Microstructure, and Mechanical Properties of Pre-Alloyed Ti6Al4V Using Spark Plasma Sintering Technique

The effect of molybdenum additions on the phases, microstructures, and mechanical properties of pre-alloyed Ti6Al4V was studied through the spark plasma sintering technique. Ti6Al4V-xMo (where x = 0, 2, 4, 6 wt.% of Mo) alloys were developed, and the sintered compacts were characterized in terms of their phase composition, microstructure, and mechanical properties. The results show that the equiaxed primary alpha and Widmänstatten (alpha + beta) microstructure in pre-alloyed Ti6Al4V is transformed into a duplex and globular model with the increasing content of Mo from 0 to 6%. The changing pattern of the microstructure of the sample strongly influences the properties of the material. The solid solution hardening element such as Mo enhances mechanical properties such as yield strength, ultimate tensile strength, ductility, and hardness compared with the pre-alloyed Ti6Al4V alloy.

Application of Macro-Instrumented Indentation Test for Superficial Residual Stress and Mechanical Properties Measurement for HY Steel Welded T-Joints

HY-80 and HY-100 steels, widely used in constructing large ocean vessels and submarine hulls, contain mixed microstructures of tempered bainite and martensite and provide high tensile strength and toughness. Weld integrity in HY steels has been studied to verify and optimize welding conditions. In this study, the T-joint weld coupons, HY80 and HY100, were fabricated from HY-80 and HY-100 steel plates with a thickness of 30 mm as base metals by submerged-arc welding. Flux-cored arc welding was performed on an additional welding coupon consisting of HY-100 to evaluate the effect of repair welds (HY100RP). Microstructures in the heat-affected zones (HAZ) were thoroughly analyzed by optical observation. Instrumented indentation testing, taking advantage of local characterization, was applied to assess the yield strength and the residual stress of the HAZ and base regions. The maximum hardness over 400 HV was found in the HAZ due to the high volume fraction of untempered martensite microstructure. The yield strength of the weld coupons was evaluated by indentation testing, and the results showed good agreement with the uniaxial tensile test (within 10% range). The three coupons showed similar indentation residual stress profiles on the top and bottom surfaces. The stress distribution of the HY100 coupon was comparable to the results from X-ray diffraction. HY100RP demonstrated increased tensile residual stress compared to the as-welded coupon due to the effect of the repair weld (323 and 103 MPa on the top and bottom surfaces). This study verifies the wide applicability of indentation testing in evaluating yield strength and residual stress.

Change of Specimen Temperature during the Monotonic Tensile Test and Correlation between the Yield Strength and Thermoelasto-Plastic Limit Stress on the Example of Aluminum Alloys

This paper presents an attempt to generalize the description of the course of specimen temperature changes during the tensile test and to connect the value of the thermoelasto-plastic limit stress with the value of a clear (physical) or proof strength (offset yield strength) on the example of tests of the following aluminum alloy sheets used in Poland for airplane structures: 2024-T3 and D16 in three grades: D16ATV, D16CzATV, and D16UTV. A thermographic camera was used for specimen surface temperature measurement during the tensile test. The Portevine–Le Chatelier effect (the so-called PLC effect) was observed for tests of specimens cut from sheet plates, which was strongly reflected in the temperature fluctuations. The course of temperature change during tensile tests was divided into four characteristic stages related to the occurrence of a clear or offset yield strength. It was found that if there is a clear yield strength, the value of the thermoelasto-plastic limit stress was greater than this yield strength. If there was an offset yield strength, the value of the thermoelasto-plastic limit stress was lower than this yield strength. The differences in the aforementioned values of individual yield strengths did not exceed several percent. Thus, it can be concluded that the thermoelasto-plastic limit stress determined on the basis of the course of specimen temperature changes during the tensile test is well correlated with the value of the yield strength of the material.

Lattice-Distortion-Enhanced Yield Strength in a Refractory High-Entropy Alloy

Severe distortion is one of the four core effects in single-phase high-entropy alloys (HEAs) and contributes significantly to the yield strength. However, the connection between the atomic-scale lattice distortion and macro-scale mechanical properties through experimental verification has yet to be fully achieved, owing to two critical challenges: 1) the difficulty in the development of homogeneous single-phase solid-solution HEAs and 2) the ambiguity in describing the lattice distortion and related measurements and calculations. A single-phase body-centered-cubic (BCC) refractory HEA, NbTaTiVZr, using thermodynamic modeling coupled with experimental verifications, is developed. Compared to the previously developed single-phase NbTaTiV HEA, the NbTaTiVZr HEA shows a higher yield strength and comparable plasticity. The increase in yield strength is systematically and quantitatively studied in terms of lattice distortion using a theoretical model, first-principles calculations, synchrotron X-ray/neutron diffraction, atom-probe tomography, and scanning transmission electron microscopy techniques. These results demonstrate that severe lattice distortion is a core factor for developing high strengths in refractory HEAs.

Prediction of Mechanical Properties by Artificial Neural Networks to Characterize the Plastic Behavior of Aluminum Alloys

In metal forming, the plastic behavior of metallic alloys is directly related to their formability, and it has been traditionally characterized by simplified models of the flow curves, especially in the analysis by finite element simulation and analytical methods. Tools based on artificial neural networks have shown high potential for predicting the behavior and properties of industrial components. Aluminum alloys are among the most broadly used materials in challenging industries such as aerospace, automotive, or food packaging. In this study, a computer-aided tool is developed to predict two of the most useful mechanical properties of metallic materials to characterize the plastic behavior, yield strength and ultimate tensile strength. These prognostics are based on the alloy chemical composition, tempers, and Brinell hardness. In this study, a material database is employed to train an artificial neural network that is able to make predictions with a confidence greater than 95%. It is also shown that this methodology achieves a performance similar to that of empirical equations developed expressly for a specific material, but it provides greater generality since it can approximate the properties of any aluminum alloy. The methodology is based on the usage of artificial neural networks supported by a big data collection about the properties of thousands of commercial materials. Thus, the input data go above 2000 entries. When the relevant information has been collected and organized, an artificial neural network is defined, and after the training, the artificial intelligence is able to make predictions about the material properties with an average confidence greater than 95%.

Significant Improvement the Mechanical Properties of CoCrNi Alloy by Tailoring a Dual FCC-Phase Structure

In this work, SixCoCrNi (x = 0, 0.1, 0.2, 0.3, 0.4, molar ratio) alloys were designed by introducing elemental Si into CoCrNi, a medium-entropy alloy (MEA). The effects of Si addition on the microstructure and mechanical properties of the as-cast SiCoCrNi alloys were investigated. The results suggested that a novel Si-rich face-centred cubic (FCC) phase formed in the Si0.3CoCrNi and Si0.4CoCrNi alloys. The Si-rich FCC phase, which featured high hardness and was located between the dendrites of the matrix FCC phase (with higher phase fraction), significantly increased the yield strength of the Si0.4CoCrNi alloys five times compared with the CoCrNi alloy.

The Impact of Interphase Precipitation on the Mechanical Behavior of Fire-Resistant Steels at an Elevated Temperature

In this study, we address the challenge of obtaining high strength at ambient and elevated temperatures in fire-resistant Ti–Mo–V steel with ferrite microstructures through thermo-mechanical controlled processing (TMCP). Thermally stable interphase precipitation of (Ti, Mo, V)C was an important criterion for retaining strength at elevated temperatures. Electron microscopy indicated that interphase precipitation occurred during continuous cooling after controlled rolling, where the volume fraction of interphase precipitation was controlled by the laminar cooling temperature. The interphase precipitation of MC carbides with an NaCl-type crystal structure indicated a Baker–Nutting (B–N) orientation relationship with ferrite. When the steel was isothermally held at 600 °C for up to 3 h, interphase precipitation occurred during TMCP with high thermal stability. At the same time, some random precipitation took place during isothermal holding. The interphase precipitation increased the elastic modulus of the experimental steels at an elevated temperature. It is proposed that fire-resistant steel with thermally stable interphase precipitation is preferred, which enhances precipitation strengthening and dislocation strengthening at elevated temperatures.

Effect of Strain Rate on Compressive Behavior of a Zr-Based Metallic Glass under a Wide Range of Strain Rates

The strain rate effect on the mechanical behavior of amorphous alloys has aroused general interest. Most studies in this area have focused on quasi-static and high strain-rate compressive deformations. However, experimental results have been few, or even non-existent, under a moderate strain-rate loading. This article extends the traditional split Hopkinson pressure bar (SHPB) technique to characterize compressive deformation of an amorphous alloy at medium strain rates. The compressive behavior of Zr_65.25Cu_21.75Al₈Ni₄Nb₁ amorphous alloy shows a negative strain rate effect on the yield strength with a quasi-static, moderate to high strain-rate range, and the fracture angle increases from 44° at 10⁻⁵ s⁻¹ to 60° at 4000 s⁻¹ as strain rate increases_. Herein, we introduce a modified cooperative shear model to describe the compressive behavior of the current amorphous alloy under a broad strain rate range. The model predicts that the normalized yield strength will linearly descend with logarithmic strain rate when the strain rate is less than a critical strain rate, however, which rapidly decreases linearly with the square of the strain rate at high strain rates. The predicted data of the model are highly consistent with the current experimental results. These findings provide support for future engineering applications of amorphous alloys.

Mechanical Properties of 3D Nanostructures Obtained by Focused Electron/Ion Beam-Induced Deposition: A Review

This article reviews the state-of-the -art of mechanical material properties and measurement methods of nanostructures obtained by two nanoscale additive manufacturing methods: gas-assisted focused electron and focused ion beam-induced deposition using volatile organic and organometallic precursors. Gas-assisted focused electron and ion beam-induced deposition-based additive manufacturing technologies enable the direct-write fabrication of complex 3D nanostructures with feature dimensions below 50 nm, pore-free and nanometer-smooth high-fidelity surfaces, and an increasing flexibility in choice of materials via novel precursors. We discuss the principles, possibilities, and literature proven examples related to the mechanical properties of such 3D nanoobjects. Most materials fabricated via these approaches reveal a metal matrix composition with metallic nanograins embedded in a carbonaceous matrix. By that, specific material functionalities, such as magnetic, electrical, or optical can be largely independently tuned with respect to mechanical properties governed mostly by the matrix. The carbonaceous matrix can be precisely tuned via electron and/or ion beam irradiation with respect to the carbon network, carbon hybridization, and volatile element content and thus take mechanical properties ranging from polymeric-like over amorphous-like toward diamond-like behavior. Such metal matrix nanostructures open up entirely new applications, which exploit their full potential in combination with the unique 3D additive manufacturing capabilities at the nanoscale.

Prediction of the Work-Hardening Exponent for 3104 Aluminum Sheets with Different Grain Sizes

A practical approach to predict the yield strength and work-hardening exponent (n value) to evaluate the deep-drawing performance of annealed 3104 aluminum sheets is presented in the present work by only measuring and analyzing the grain size of the sheet. The various grain sizes were obtained through the different annealing treatment and then the evolution of the n value under different strains and the yield strength of annealed 3104 aluminum sheet were evaluated. Results showed that the n value and yield strength vary greatly with the grain size. A mathematical model relating grain size d, work-hardening exponent n, target strain ε, and yield strength R_p0.2 was developed in the present work. Within the studied grain size range d (12–29 μm), the n value generally increased with d in a strain-dependent manner, such that n=0.1875−85.03 × exp[−d/1.94] when the ε was less than 0.5%, but n=0.3−0.15d−1/2 when the ε was greater than 2%. On the other hand, the n value was found to depend on the target strain ε as n=0.276−A1×exp[−e/1.0435], where A₁ varies with d and its value is in the range of 0.132–0.364. In addition, the relationship between R_p0.2 and d followed the Hall-Petch equation (Rp0.2=36.273 + 139.8 × d−1/2).

Effect of Laser Energy Density, Internal Porosity and Heat Treatment on Mechanical Behavior of Biomedical Ti6Al4V Alloy Obtained with DMLS Technology

The purpose of this paper was to determine the influence of selected parameters of Direct Metal Laser Sintering and various heat treatment temperatures on the mechanical properties of Ti6Al4V samples oriented vertically (V, ZX) and horizontally (H, XZ). The performed micro-CT scans of as-build samples revealed that the change in laser energy density significantly influences the change in porosity of the material, which the parameters (130–210 W; 300–1300 mm/s), from 9.31% (130 W, 1300 mm/s) to 0.16% (190 W, 500 mm/s) are given. The mechanical properties, ultimate tensile strength (UTS, Rm) and yield strength (YS, Re) of the DMLS as-build samples, were higher than the ASTM F 1472 standard suggestion (UTS = 1100.13 ± 126.17 MPa, YS = 1065.46 ± 127.91 MPa), and simultaneously, the elongation at break was lower than required for biomedical implants (A = 4.23 ± 1.24%). The low ductility and high UTS were caused by a specific microstructure made of α’ martensite and columnar prior β grains. X-Ray Diffraction (XRD) analysis revealed that heat treatment at 850 °C for 2 h caused the change of the microstructure intothe α + β combination, affecting the change of strength parameters—a reduction of UTS and YS with the simultaneous increase in elongation (A). Thus, properties similar to those indicated by the standard were obtained (UTS = 908.63 ± 119.49 MPa, YS = 795.9 ± 159.32 MPa, A = 8.72 ± 2.51%), while the porosity remained almost unchanged. Moreover, the heat treatment at 850 °C resulted in the disappearance of anisotropic material properties caused by the layered structure (UTS_ZX = 908.36 ± 122.79 MPa, UTS_XZ = 908.97 ± 118.198 MPa, YS_ZX = 807.83 ± 124.05 MPa, YS_XZ = 810.56 ± 124.05 MPa, A_ZX = 8.75 ± 2.65%, and A_XZ = 8.68 ± 2.41%).

Mechanical Properties of Cast-in Anchor Bolts Manufactured of Reinforcing Tempcore Steel

The tempcore process is implemented in rolling mills to produce high strength reinforcing steel. Besides being used as reinforcement, rebars are also used as the base material for the manufacturing of anchor bolts. The mechanical properties of reinforcement bars used in Europe are assessed in accordance with Eurocode without the recommendations for cast-in anchor bolts. The material properties of Tempcore rebars are not homogenous over the bar cross section. The European Assessment Document (EAD) for the cast-in anchor bolts does not exactly specify the mechanical properties of the thread part. The aim of these experiments is to show the different mechanical properties of rebars and their thread parts. The experiments were performed on rebars modified by peeling to characterize the reduction of diameter in a thread part. As a possible way to predict mechanical properties in a non-destructive way, the hardness tests were performed. Next, the application of the correlation relationship between hardness and tensile strength has been determined. The paper formulates preliminary recommendations for assessment of the cast-in anchor bolts in practice.

Surface modification of ultrafine-grained titanium: Influence on mechanical properties, cytocompatibility, and osseointegration potential

OBJECTIVE

The main objective of this study was to demonstrate that dental implants made from ultrafine-grain titanium (UFG-Ti) can be created that replicate state of the art surfaces of standard coarse-grain titanium (Ti), showing excellent cytocompatibility and osseointegration potential while also providing improved mechanical properties.

MATERIAL AND METHODS

UFG-Ti was prepared by continuous equal channel angular processing (ECAP), and surfaces were treated by sandblasting and acid etching. Mechanical properties (tensile and fatigue strength), wettability, and roughness parameters were evaluated. Human trabecular bone-derived osteoblast precursor cells (HBCs) were cultured on all samples to examine cytocompatibility and mineralization after 4 and 28 days, respectively. Biomechanical pull-out measurements were performed in a rabbit in vivo model 4 weeks after implantation.

RESULTS

Both yield and tensile strength as well as fatigue endurance were higher for UFG-Ti compared to Ti by 40%, 45%, and 34%, respectively. Fatigue endurance was slightly reduced following surface treatment. Existing surface treatment protocols could be applied to UFG-Ti and resulted in similar roughness and wettability as for standard Ti. Cell attachment and spreading were comparable on all samples, but mineralization was higher for the surfaces with hydrophilic treatment with no significant difference between UFG-Ti and Ti. Pull-out tests revealed that osseointegration of surface-treated UFG-Ti was found to be similar to that of surface-treated Ti.

CONCLUSION

It could be demonstrated that existing surface treatments for Ti can be translated to UFG-Ti and, furthermore, that dental implants made from surface-treated UFG-Ti exhibit superior mechanical properties while maintaining cytocompatibility and osseointegration potential.

3D Plate-Lattices: An Emerging Class of Low-Density Metamaterial Exhibiting Optimal Isotropic Stiffness

In lightweight engineering, there is a constant quest for low-density materials featuring high mass-specific stiffness and strength. Additively-manufactured metamaterials are particularly promising candidates as the controlled introduction of porosity allows for tailoring their density while activating strengthening size-effects at the nano- and microstructural level. Here, plate-lattices are conceived by placing plates along the closest-packed planes of crystal structures. Based on theoretical analysis, a general design map is developed for elastically isotropic plate-lattices of cubic symmetry. In addition to validating the design map, detailed computational analysis reveals that there even exist plate-lattice compositions that provide nearly isotropic yield strength together with elastic isotropy. The most striking feature of plate-lattices is that their stiffness and yield strength are within a few percent of the theoretical limits for isotropic porous solids. This implies that the stiffness of isotropic plate-lattices is up to three times higher than that of the stiffest truss-lattices of equal mass. This stiffness advantage is also confirmed by experiments on truss- and plate-lattice specimens fabricated through direct laser writing. Due to their porous internal structure, the potential impact of the new metamaterials reported here goes beyond lightweight engineering, including applications for heat-exchange, thermal insulation, acoustics, and biomedical engineering.

Investigation of the Microstructure Evolution and Deformation Mechanisms of a Mg-Zn-Zr-RE Twin-Roll-Cast Magnesium Sheet by In-Situ Experimental Techniques

Twin roll casting (TRC), with a relatively fast solidification rate, is an excellent production method with promising potential for producing wrought semi or final Mg alloy products that can often suffer from poor formability. We investigate in this study the effect of the TRC method and the subsequent heat treatment on the microstructure and deformation mechanisms in Mg-Zn-Zr-Nd alloy deformed at room temperature using the in-situ neutron diffraction and acoustic emission techniques and ex-situ texture measurement and microscopy, respectively. Although a higher work hardening is observed in the rolling direction due to the more intensive <a>-type dislocation activity, the difference in the mechanical properties of the specimens deformed in the RD and TD directions is small in the as-rolled condition. An additional heat treatment results in recrystallization and significant anisotropy in the deformation. Due to the easier activation of the extension twinning in the TD given by texture, the yield stress in the TD is approximately 40% lower than that in the RD.

Hypervelocity impacts into porous graphite: experiments and simulations

We present experiments and numerical simulations of hypervelocity impacts of 0.5 mm steel spheres into graphite, for velocities ranging between 1100 and 4500 m s^-1 Experiments have evidenced that, after a particular striking velocity, depth of penetration no longer increases but decreases. Moreover, the projectile is observed to be trapped below the crater surface. Using numerical simulations, we show how this experimental result can be related to both materials, yield strength. A Johnson-Cook model is developed for the steel projectile, based on the literature data. A simple model is proposed for the graphite yield strength, including a piecewise pressure dependence of the Drucker-Prager form, which coefficients have been chosen to reproduce the projectile penetration depth. Comparisons between experiments and simulations are presented and discussed. The damage properties of both materials are also considered, by using a threshold on the first principal stress as a tensile failure criterion. An additional compressive failure model is also used for graphite when the equivalent strain reaches a maximum value. We show that the experimental crater diameter is directly related to the graphite spall strength. Uncertainties on the target yield stress and failure strength are estimated.This article is part of the themed issue 'Experimental testing and modelling of brittle materials at high strain rates'.

Experimental Assessment of the Equivalent Strain Rate for an Instrumented Charpy Test

Instrumented Charpy test data can be used to obtain estimates of dynamic yield strength, by means of a well-established relationship published by W. Server in 1978. A fundamental issue in comparing measured dynamic tensile properties and Charpy-based estimations is establishing the equivalent uniaxial strain rate for an instrumented Charpy test, typically conducted at ≈ 5.5 m/s. In this investigation, by performing tensile tests at various strain rates and instrumented Charpy tests for 10 different materials, we compared values of dynamic yield strength both measured from tensile tests and estimated by means of Server's equation. The obtained equivalent Charpy strain rates were found to vary significantly from material to material, and to correlate reasonably with specific values of absorbed energy measured during the impact tests.

Cyclic deformation leads to defect healing and strengthening of small-volume metal crystals

When microscopic and macroscopic specimens of metals are subjected to cyclic loading, the creation, interaction, and accumulation of defects lead to damage, cracking, and failure. Here we demonstrate that when aluminum single crystals of submicrometer dimensions are subjected to low-amplitude cyclic deformation at room temperature, the density of preexisting dislocation lines and loops can be dramatically reduced with virtually no change of the overall sample geometry and essentially no permanent plastic strain. This "cyclic healing" of the metal crystal leads to significant strengthening through dramatic reductions in dislocation density, in distinct contrast to conventional cyclic strain hardening mechanisms arising from increases in dislocation density and interactions among defects in microcrystalline and macrocrystalline metals and alloys. Our real-time, in situ transmission electron microscopy observations of tensile tests reveal that pinned dislocation lines undergo shakedown during cyclic straining, with the extent of dislocation unpinning dependent on the amplitude, sequence, and number of strain cycles. Those unpinned mobile dislocations moving close enough to the free surface of the thin specimens as a result of such repeated straining are then further attracted to the surface by image forces that facilitate their egress from the crystal. These results point to a versatile pathway for controlled mechanical annealing and defect engineering in submicrometer-sized metal crystals, thereby obviating the need for thermal annealing or significant plastic deformation that could cause change in shape and/or dimensions of the specimen.