Kraft lignin biorefinery: A perspective

Insights into the resources generation from pulp and paper industry wastes: Challenges, perspectives and innovations

Pulp and paper industry is swiftly budding to fulfill industrial needs and with the growth of this industry, a large amount of waste has also generated which includes biological sludge generated from the wood digestion process, fly ash accumulation and lime mud produced in chemical reagent recovery circuit. There are many health hazards associated with generated wastes and this waste material can be utilized in sustainable ways to generate useful resources through technological innovations. This review highlights a few useful aspects of waste conversion to resources like the production of green energy, sorbent development, and clinker preparation. The generation of resources from such wastes is a revolutionary and innovative concept for sustainable development including valorization of the generated waste to integrate pulp and paper industry with biorefinery. This review paper focuses on the sustainable utilization of waste from such industry along with its efficiency and future challenges.

Multifunctional Bioplastics Inspired by Wood Composition: Effect of Hydrolyzed Lignin Addition to Xylan-Cellulose Matrices

Multifunctional bioplastics have been prepared by amorphous reassembly of cellulose, hemicelluloses (xylan), and hydrolyzed lignin. For this, the biopolymers were dissolved in a trifluoroacetic acid–trifluoroacetic anhydride mixture and blended in different percentages, simulating those found in natural woods. Free-standing and flexible films were obtained after the complete evaporation of the solvents. By varying xylan and hydrolyzed lignin contents, the physical properties were easily tuned. In particular, higher proportions of hydrolyzed lignin improved hydrodynamics, oxygen barrier, grease resistance, antioxidant, and antibacterial properties, whereas a higher xylan content was related to more ductile mechanical behavior, comparable to synthetic and bio-based polymers commonly used for packaging applications. In addition, these bioplastics showed high biodegradation rates in seawater. Such new polymeric materials are presented as alternatives to common man-made petroleum-based plastics used for food packaging.

Lignin-Based Hydrogels: Synthesis and Applications

Polymers obtained from biomass are an interesting alternative to petro-based polymers due to their low cost of production, biocompatibility, and biodegradability. This is the case of lignin, which is the second most abundant biopolymer in plants. As a consequence, the exploitation of lignin for the production of new materials with improved properties is currently considered as one of the main challenging issues, especially for the paper industry. Regarding its chemical structure, lignin is a crosslinked polymer that contains many functional hydrophilic and active groups, such as hydroxyls, carbonyls and methoxyls, which provides a great potential to be employed in the synthesis of biodegradable hydrogels, materials that are recognized for their interesting applicability in biomedicine, soil and water treatment, and agriculture, among others. This work describes the main methods for the preparation of lignin-based hydrogels reported in the last years, based on the chemical and/or physical interaction with polymers widely used in hydrogels formulations. Furthermore, herein are also reviewed the current applications of lignin hydrogels as stimuli-responsive materials, flexible supercapacitors, and wearable electronics for biomedical and water remediation applications.

A first report on competitive inhibition of laccase enzyme by lignin degradation intermediates

Laccases have been widely explored for their ligninolytic capability in bioethanol production and bioremediation of industrial effluents. However, low reaction rates have posed a major challenge to commercialization of such processes. This study reports the first evidence of laccase inhibition by two types of lignin degradation intermediates - fungal-solubilized lignin and alkali-treated lignin - thus offering a highly plausible explanation for low reaction rates due to buildup of inhibitors during the actual process. Reversed-phase high-performance liquid chromatography revealed the presence of similar polar compounds in both lignin samples. A detailed kinetic study on laccase, using 2,2'-azino-bis(3-ethylbenzothiazoline-6-sulphonic acid) (ABTS) as the substrate, was used to calculate the Michaelis constant (K_m) and maximum reaction rate (V_max). With an increase in the concentration of lignin degradation intermediates, V_max remained nearly constant, while K_m increased from 1.3 to 4.0 times that of pure laccase, revealing that the inhibition was competitive in nature. The kinetic studies reported here and the insight gained into the nature of inhibition can help design process strategies to mitigate this effect and improve overall process efficiency. This work is applicable to processes that employ laccase for delignification of biomass, such as second-generation biofuels processes, as well as for industrial effluent treatment in paper and pulp industries.

Green solvents-based fractionation process for kraft lignin with controlled dispersity and molecular weight

The aim of this work is to develop a novel green solvent based sustainable process to refine lignin into low molecular weight (LMW) and high molecular weight (HMW) fractions. Lignin dispersity reduction were experimentally determined using four solvent mixtures, and benchmarked against eight pure solvents. Data outputs were used for modelling the integrated fractionation process. Dispersity reduction of up to 73% was achieved for the high value LMW fraction. Also, a 90% reduction of energy requirement was achieved with an optimized process incorporating a mechanical vapor compression system. This study showed that solvent mixtures involving water can significantly reduce the cost, environment, health and safety impacts of lignin fractionation. Techno-economic evaluation confirmed the economic viability of a large-scale process processing 50 tonne/day of lignin.

Advances in lignin valorization towards bio-based chemicals and fuels: Lignin biorefinery

Lignin is one of the most promising renewable sources for aromatic hydrocarbons, while effective depolymerization towards its constituent monomers is a particular challenge because of the structural complexity and stability. Intensive research efforts have been directed towards exploiting effective valorization of lignin for the production of bio-based platform chemicals and fuels. The present contribution aims to provide a critical review of key advances in the identification of exact lignin structure subjected to various fractionation technologies and demonstrate the key roles of lignin structures in depolymerization for unique functionalized products. Various technologies (e.g., thermocatalytic approaches, photocatalytic conversion, and mechanochemical depolymerization) are reviewed and evaluated in terms of feasibility and potential for further upgrading. Overall, advances in pristine lignin structure analysis and conversion technologies can facilitate recovery and subsequent utilization of lignin towards tailored commodity chemicals and fungible fuels.

Hydrothermal and organic-chemical treatments of eucalyptus biomass for industrial purposes

This study aimed to evaluate the promising feasibility of the hydrothermal pre-processing of eucalyptus wood and eucalyptus bark under organosolv and organic acid conditions to produce a highly concentrated cellulose feedstock. For that, particulate samples of both biomasses were heated in water solutions containing from 0 to 50%_vol/vol of ethanol and from 0 to 50 mmol.L^-1 of oxalic acid at temperatures between 140 and 180 °C. Significant differences on the thermal degradation profiles were observed for both biomasses indicating the partial hydrolysis converted them into a more homogeneous solid fraction with higher contents of cellulose. It was also observed a significant variation of the glycan content from approximately 39 to 76% for wood particles, whereas the variation for bark was from 32 to 50%. In general, the proposed pre-processing route was considered potentially feasible to concentrate the cellulose/glycan contents of eucalyptus biomasses for subsequent industrial utilization.

Understanding the Effects of Ethylene Glycol-Assisted Biomass Fractionation Parameters on Lignin Characteristics Using a Full Factorial Design and Computational Modeling

Contributing to recent lignin valorization efforts, this study uses an integrative approach to explore the effects of fractionation parameters on lignin characteristics. The following reaction parameters are explored: water content of the water-organic solvent mixture, reaction temperature, and sulfuric acid content. Ethylene glycol (EG) was selected as the fractionation solvent because of its promising lignin solubility and extractability. This study takes a novel approach in conducting EG-assisted biomass fractionation; instead of removing lignin from the biomass, lignin was extracted and characterized. Lignin characteristics involving recovery and linkages were analyzed. A maximum of 27 wt % lignin recovery was achieved at a low water content (25%) and high reaction temperature (180 °C) in the presence of sulfuric acid (1 wt %). From NMR analysis, aryl-ether linkages, which are important to preserve for lignin valorization, were decomposed as a result of relatively high temperature and the presence of sulfuric acid. Statistical analysis showed that all individual parameters and their interactions had significant effects on lignin recovery. Computational analysis revealed that hydrogen bonding between the EG and lignin macromolecules greatly decreased with an increasing amount of water.

Bioethanol production from waste lignocelluloses: A review on microbial degradation potential

Tremendous explosion of population has led to about 200% increment of total energy consumptions in last twenty-five years. Apart from conventional fossil fuel as limited energy source, alternative non-conventional sources are being explored worldwide to cater the energy requirement. Lignocellulosic biomass conversion for biofuel production is an important alternative energy source due to its abundance in nature and creating less harmful impacts on the environment in comparison to the coal or petroleum-based sources. However, lignocellulose biopolymer, the building block of plants, is a recalcitrant substance and difficult to break into desirable products. Commonly used chemical and physical methods for pretreating the substrate are having several limitations. Whereas, utilizing microbial potential to hydrolyse the biomass is an interesting area of research. Because of the complexity of substrate, several enzymes are required that can act synergistically to hydrolyse the biopolymer producing components like bioethanol or other energy substances. Exploring a range of microorganisms, like bacteria, fungi, yeast etc. that utilizes lignocelluloses for their energy through enzymatic breaking down the biomass, is one of the options. Scientists are working upon designing organisms through genetic engineering tools to integrate desired enzymes into a single organism (like bacterial cell). Studies on designer cellulosomes and bacteria consortia development relating consolidated bioprocessing are exciting to overcome the issue of appropriate lignocellulose digestions. This review encompasses up to date information on recent developments for effective microbial degradation processes of lignocelluloses for improved utilization to produce biofuel (bioethanol in particular) from the most plentiful substances of our planet.

Antimicrobial Activity of Lignin-Derived Polyurethane Coatings Prepared from Unmodified and Demethylated Lignins

Due to global ecological and economic challenges that have been correlated to the transition from fossil-based to renewable resources, fundamental studies are being performed worldwide to replace fossil fuel raw materials in plastic production. One aspect of current research is the development of lignin-derived polyols to substitute expensive fossil-based polyol components for polyurethane and polyester production. This article describes the synthesis of bioactive lignin-based polyurethane coatings using unmodified and demethylated Kraft lignins. Demethylation was performed to enhance the reaction selectivity toward polyurethane formation. The antimicrobial activity was tested according to a slightly modified standard test (JIS Z 2801:2010). Besides effects caused by the lignins themselves, triphenylmethane derivatives (brilliant green and crystal violet) were used as additional antimicrobial substances. Results showed increased antimicrobial capacity against Staphylococcus aureus. Furthermore, the coating color could be varied from dark brown to green and blue, respectively.

Metal-Sulfide Catalysts Derived from Lignosulfonate and their Efficient Use in Hydrogenolysis

Catalytic lignosulfonate valorization is hampered by the in situ liberation of sulfur that ultimately poisons the catalyst. To overcome this limitation, metal sulfide catalysts were developed that are able to cleave the C-O bonds of lignosulfonate and are resistant to sulfur poisoning. The catalysts were prepared by using the lignosulfonate substrate as a precursor to form well-dispersed carbon-supported metal (Co, Ni, Mo, CoMo, NiMo) sulfide catalysts. Following optimization of the reaction conditions employing a model substrate, the catalysts were used to generate guaiacyl monomers from lignosulfonate. The Co catalyst was able to produce 23.7 mg of 4-propylguaiacol per gram of lignosulfonate with a selectivity of 84 %. The catalysts operated in water and could be recycled and reused multiple times. Thus, it was demonstrated that an inexpensive, sulfur-tolerant catalyst based on an earth-abundant metal and lignosulfonate efficiently catalyzed the selective hydrogenolysis of lignosulfonate in water in the absence of additives.

Production of carboxylic acids from the non-lignin residue of black liquor by hydrothermal treatments

The present study assesses, for the first time, the use of the non-lignin residue from Kraft black liquor as a renewable source of carboxylic acids. For this purpose, the liquid fraction obtained after separating the lignin from the black liquor by acid precipitation was subjected to different hydrothermal treatments. It was found that the formation of carboxylic acids can be maximized at 190 °C, 70 bar and under an inert atmosphere, with concentrations after 2 h of 29.0 g/l of oxalic acid, 1.8 g/L of malic acid, 10.0 g/L of lactic acid, 4.1 g/L of formic acid, 11.8 g/L of acetic acid and 3.4 g/L of propionic acid. The presence of an oxidizing atmosphere generated a less concentrated, but more purified, stream of acids than that obtained by thermal hydrolysis, simplifying the subsequent downstream processing.

Lignin Modification Supported by DFT-Based Theoretical Study as a Way to Produce Competitive Natural Antioxidants

The valorization of lignins as renewable aromatic feedstock is of utmost importance in terms of the use of sustainable resources. This study provides a deductive approach towards market-oriented lignin-derived antioxidants by ascertaining the direct effect of different structural features of lignin on the reactivity of its phenolic OH groups in the radical scavenging reactions. The antioxidant activity of a series of compounds, modeling lignin structural units, was experimentally characterized and rationalized, using thermodynamic descriptors. The calculated O–H bond dissociation enthalpies (BDE) of characteristic lignin subunits were used to predict the modification pathways of technical lignins. The last ones were isolated by soda delignification from different biomass sources and their oligomeric fractions were studied as a raw material for modification and production of optimized antioxidants. These were characterized in terms of chemical structure, molecular weight distribution, content of the functional groups, and the antioxidant activity. The developed approach for the targeted modification of lignins allowed the products competitive with two commercial synthetic phenolic antioxidants in both free radical scavenging and stabilization of thermooxidative destruction of polyurethane films.

Formate-assisted analytical pyrolysis of kraft lignin to phenols

The effect of sodium formate (SF), calcium formate (CF) and nickel formate (NF) as additives on analytical pyrolysis performance of kraft lignin was conducted. The results showed that these formates promoted the releasing of volatiles, leading to the rapid degradation of kraft lignin. High relative content of monophenols (53.77%), especially of guaiacol (23.65%), were achieved from the pyrolysis of pure lignin. The relative content of guaiacol was dramatically decreased after the adding of formates in kraft lignin. The relative content of polyphenols such as 3-methylcatechol and 4-methylcatechol reached to 16.97%, 16.23% and 21.95% with the formates of SF, CF and NF, respectively. The NF showed the highest selectivity of polyphenols and hydrocarbons. The increase of polyphenols and hydrocarbons from NF was the synergetic effect of the hydrogen radical reaction from the formic functional groups under the catalysis of Ni and/or NiO produced from the NF pyrolysis process.

Characterization of fractional cuts of co-solvent enhanced lignocellulosic fractionation lignin isolated by sequential precipitation

Lignin valorization is significantly hindered by the intrinsic heterogeneity of its complex structures and variability of biomass feedstocks. Fractionation of lignin can overcome these challenges by producing functionally distinct lignin cuts that can be further tailored to end products. Herein, lignin was extracted and depolymerized from poplar by the co-solvent enhanced lignocellulosic fractionation method with renewable THF to obtain CELF lignin. Several solvents were screened to separate soluble and insoluble fractions from the parent CELF lignin. The ethanol soluble portion was then fractionated into different molecular weight cuts via sequential precipitation of the lignin by reducing the concentration of THF. The physicochemical structures of different CELF lignin cuts were elucidated by GPC and NMR techniques. These results suggest that CELF lignin cuts with lower molecular weight contain progressively higher phenolic and carboxylic acid OH groups, which can be more suitable as green antioxidants than the parent lignin.

Production of liquefied fuel from depolymerization of kraft lignin over a novel modified nickel/H-beta catalyst

In this study, a novel modified nickel/H-beta (Ni/DeAl-beta) catalyst, which has active acidic sites and hydrogen binding sites, was prepared and used to produce liquefied fuel from lignin. The bifunctional Ni/DeAl-beta catalyst efficiently converted kraft lignin into liquefied fuel due to the synergistic effect of aluminum Lewis acid sites and nickel hydrogen binding sites. At a nickel content of 0.6 mmol/g_zeolite, the Ni/DeAl-beta catalyst gave a high liquid product yield of 88.6% at 300 °C for 36 h. Most of the liquid product was dissolved in petroleum ether (73% of 88.6%), which was mainly composed of monomeric and dimeric degradation products. Under these conditions, the higher heating values (HHV) increased from 24.9 MJ/kg for kraft lignin to 32.0 MJ/kg for the liquid product. These results demonstrated the bifunctional Ni/DeAl-beta catalyst could be an efficient catalyst for lignin to liquefied fuel conversion.

Lignin valorization for the production of renewable chemicals: State-of-the-art review and future prospects

Lignin is an abundant biomass resource in aromatic structure with a low price in market, which can serve as renewable precursors of value-added products. However, valorization rate of annually produced lignin is less than 2%, suggesting the need for technological advancement to capitalize lignin as a versatile feedstock. In recent years, efficient utilization of lignin has attracted wide attention. This paper summarizes the research advances in the utilization of lignin resources (mainly in the last three years), with a particular emphasis on two major approaches of lignin utilization: catalytic degradation into aromatics and thermochemical treatment for carbon material production. Hydrogenolysis, direct pyrolysis, hydrothermal liquefaction, and hydrothermal carbonization of lignin are discussed in detail. Based on this critical review, future research directions and development prospects are proposed for sustainable and cost-effective lignin valorization.

Influence of inherent hierarchical porous char with alkali and alkaline earth metallic species on lignin pyrolysis

This study aimed to explore the influence of inherent hierarchical porous char with alkali and alkaline earth metallic species (AAEMs) during pyrolysis of lignin derived from agricultural crop residues in a laboratory fixed-bed at 550 °C. A catalytic strategy was implemented to investigate volatile-char interactions based on ex situ lignin pyrolysis. The physico-chemical properties of the AAEMs-loaded char were characterized by FTIR, XRD, SEM-EDX and N₂ nitrogen adsorption analyses. Results indicated that AAEMs-loaded char had a large specific surface area, hierarchical porosity, amorphous carbon structure, surface-active functional groups and highly dispersed metal species. Specifically, the specific surface area of AAEMs-loaded char was significantly reduced owing to coke deposition after interaction with pyrolysis vapours. Bio-oil composition revealed substantial increases in phenol, o-cresol, p-cresol and catechol. These increases were mainly attributed to demethylation, demethoxylation, or alkyl substitution reaction. The experimental results confirmed the occurrence of significant volatile-char interactions during lignin pyrolysis.

Factor effect of operating conditions on the leaching of fly ashes from a pulp and paper mill

The non-process-elements (NPE's) in the pulp and paper production, in particular chloride (Cl^-) and potassium (K⁺), eventually accumulate in a sodium sulfate recovery cycle of a paper plant, especially on boiler fly ashes (flue gas cleaning). This accumulation often leads to fouling and corrosion. Thus, in order to reduce such problems, a leaching unit is typically integrated aiming to remove Cl^- and K⁺ and recover sodium sulfate (Na₂SO₄) from boiler fly ashes. In this context, this research is focused on investigating the effects of temperature, ash concentration and pH on the separation efficiency (Cl^- and K⁺ removal and Na₂SO₄ recovery) of recovery boiler fly ashes using design of experiments in a devised laboratory setup. As expected from the literature, the results obtained reveals that concentration has the most significant effect on the response variables followed by temperature; whereas pH, not mentioned in this application so far, also has a significant effect. The optimum operating condition, which yields 84 wt% of Na₂SO₄ recovery and 97 wt% of Cl^- and K⁺ removal, is achieved at 60 °C, 50 wt% of ash and pH 9.0. For practical applications, this optimal condition reduces the accumulation of NPE's and mitigates the risks of fouling and corrosion.

Lignins isolated from Prickly pear cladodes of the species Opuntia fícus-indica (Linnaeus) Miller and Opuntia cochenillifera (Linnaeus) Miller induces mice splenocytes activation, proliferation and cytokines production

Opuntia fícus-indica and Opuntia cochenillifera are species of Cactaceae, found in the arid regions of the planet. They present water, cellulose, hemicellulose, pectins, extractives, ashes and lignins. Here we aimed to study the immunomodulatory action of lignins from these two species against mice splenocytes, since no study for this purpose has yet been reported. The antioxidant activities of these lignins were evaluated by the DPPH, ABTS, NO assays and total antioxidant activity. Cytotoxicity was evaluated through Annexin V-FITC and propidium iodide-PE probs and cell proliferation was determined by CFSE. Immunomodulation studies with Opuntia lignins obtained were performed through investigation of ROS levels, cytosolic calcium release, changes on mitochondrial membrane potential, cytokine production and NO release. Results showed that Opuntia cochenillifera lignin presented more phenolic amount and antioxidant activities than Opuntia ficius-indica. Both lignins showed high cell viability (>96%) and cell proliferation. Activation signal was observed for both lignins with increase of ROS and cytosolic calcium levels, and changes in mitochondrial membrane potential. In addition, lignins induced high TNF-α, IL-6 and IL-10 production and reduced NO release. Therefore, these lignins present great potential to be used as molecules with a proinflammatory profile, being shown as a promising therapeutic agent.

Selective depolymerization of lignosulfonate via hydrogen transfer enhanced in an emulsion microreactor

An efficient emulsion microreactor was constructed for selective conversion of lignosulfonate via hydrogen transfer reaction based on the self-surfactivity of this natural aromatic polymer. Industrial Raney Ni and isopropanol were used as catalyst and hydrogen donor, respectively. The results showed that the emulsion microreactor has a remarkable process intensification effect on the lignosulfonate depolymerization. Under mild condition of 473 K for 2.0 h, 116.1 mg g^-1 of volatile phenolic monomer can be obtained, which is twice of that from other investigated processes without emulsion of this work. In particular, 39.3 mg g^-1 of which is composed of 4-ethyl guaiacol, an important and versatile chemical currently from petrochemical industry. Furthermore, the solvent separates to two phases automatically after reaction due to the consumption of lignosulfonate, which makes handy products enrichment and separation. Additionally, the emulsion microreactor is significantly affected by hydrogen donor and is efficient for other lignin sources as well.

Correlation between pyrolysis behaviors of the components and the overall pyrolysates from pulping spent liquor

The pyrolysis behaviors of the three major organic components of eucalyptus alkaline peroxide mechanical pulping (APMP) spent liquor including alkali lignin (AL), lignin-carbohydrate complexes (LCC), and polysaccharide (PLS) were studied with emphasis on the effect and contributions of components on the overall pyrolysates of APMP spent liquor solid (ASLS). Profound differences on product properties from each component pyrolysis were illustrated. The results indicated that the bio-oil during ASLS pyrolysis was mainly attributed to AL, while the bio-gas and char were mostly affected by PLS. Small molecule hydrocarbons released during ASLS pyrolysis mainly came from AL and LCC, and CO and CO₂ mainly produced from PLS. As for bio-oils, AL generated the largest proportion of monomeric phenols and aromatic hydrocarbons (AHs), while PLS and LCC mainly contributed to the production of ketones, furans and acids. The correlation shown here is of interest for further studies on pulping spent liquor grading utilization.

Lignin-Based Composite Materials for Photocatalysis and Photovoltaics

Depleting conventional fuel reserves has prompted the demand for the exploration of renewable resources. Biomass is a widely available renewable resource that can be valorized to produce fuels, chemicals, and materials. Among all the fractions of biomass, lignin has been underutilized. Due to its complex structure, recalcitrant nature, and heterogeneity, its valorization is relatively challenging. This review focuses on the utilization of lignin for the preparation of composite materials and their application in the field of photocatalysis and photovoltaics. Lignin can be used as a photocatalyst support for its potential application in photodegradation of contaminants. The interaction between the components in hybrid photocatalysts plays a significant role in determining the photocatalytic performance. The application of lignin as a photocatalyst support tends to control the size of the particles and allows uniform distribution of the particles that influence the characteristics of the photocatalyst. Lignin as a semiconductive polymer dopant for photoanodes in photovoltaic cells can improve the photoconversion efficiency of the cell. Recent success in the development of lignosulfonates dopant for hole transport materials in photovoltaics will pave the way for further research in lignin-based high-performance organic electronic devices.