Bio-nanocomposite films reinforced with cellulose nanocrystals: Rheology of film-forming solutions, transparency, water vapor barrier and tensile properties of films

Effects of Ball Milling Processes on the Microstructure and Rheological Properties of Microcrystalline Cellulose as a Sustainable Polymer Additive

To investigate the effect of ball mill treatment of microcrystalline cellulose (MCC) on the rheological properties of MCC-polymer suspension, the structure and physicochemical characteristics of ground samples with different milling time and the rheological behaviors of MCC-starch suspensions were determined and comprehensively analyzed. During the ball milling process, MCC underwent a morphological transformation from rod-like to spherical shape under the combined effect of breakage and an agglomeration regime. The particle size and crystallinity index of MCC exhibited an exponential declining trend with ball milling time. All of the milled MCC samples presented a crystalline cellulose Iβ structure whereas the MCC mechanically treated in a shorter time had better thermal stability. Rheological measurements of starch/MCC suspensions indicated that all the blended paste exhibited shear thinning behavior and ‘weak’ elastic gel-like viscoelastic properties over the whole investigated range owing to the formation of entangled network structure. The rheological behavior of starch/MCC pastes was strongly dependent on milling time and concentration of MCC samples. The increase in milling time of MCC samples resulted in the loss of rheological properties of starch/MCC pastes, where the size of the MCC playing a dominant role in affecting the properties of composite suspension. In addition, a possible network within starch/MCC suspensions was proposed.

Using carboxylated cellulose nanofibers to enhance mechanical and barrier properties of collagen fiber film by electrostatic interaction

BACKGROUND

Collagen-based films including casings with a promising application in meat industry are still needed to improve its inferior performance. In the present study, the reinforcement of carboxylated cellulose nanofibers (CNF) for collagen film, based on inter-/intra- molecular electrostatic interaction between cationic acid-swollen collagen fiber and anionic carboxylated CNF, was investigated.

RESULTS

Adding CNF decreased the zeta-potential but increased particle size of collagen fiber suspension, with little effect on pH. Furthermore, CNF addition led to a higher tensile strength but a lower elongation, and the water vapor and oxygen barrier properties were improved remarkably. Because the CNF content was 50 g kg^-1 or lower, the films had a homogeneous interwoven network, and CNF homogeneously embedded into collagen fiber matrix according to the scanning electron microscopy and atomic force microscopy analysis. Additionally, CNF addition increased film thickness and opacity, as well as swelling rate.

CONCLUSION

The incorporation of CNF endows collagen fiber films good mechanical and barrier properties over a proper concentration range (≤ 50 g kg^-1 collagen fiber), which is closely associated with electrostatic reaction of collagen fiber and CNF and, subsequently, the form of the homogenous, compatible spatial network, indicating a potential applications of CNF in collagenous protein films, such as edible casings. © 2017 Society of Chemical Industry.

Recent Advances in Nanocellulose Composites with Polymers: A Guide for Choosing Partners and How to Incorporate Them

In recent years, the research on nanocellulose composites with polymers has made significant contributions to the development of functional and sustainable materials. This review outlines the chemistry of the interaction between the nanocellulose and the polymer matrix, along with the extent of the reinforcement in their nanocomposites. In order to fabricate well-defined nanocomposites, the type of nanomaterial and the selection of the polymer matrix are always crucial from the viewpoint of polymer⁻filler compatibility for the desired reinforcement and specific application. In this review, recent articles on polymer/nanocellulose composites were taken into account to provide a clear understanding on how to use the surface functionalities of nanocellulose and to choose the polymer matrix in order to produce the nanocomposite. Here, we considered cellulose nanocrystal (CNC) and cellulose nanofiber (CNF) as the nanocellulosic materials. A brief discussion on their synthesis and properties was also incorporated. This review, overall, is a guide to help in designing polymer/nanocellulose composites through the utilization of nanocellulose properties and the selection of functional polymers, paving the way to specific polymer⁻filler interaction.

Rhelogical and antibacterial performance of sodium alginate/zinc oxide composite coating for cellulosic paper

Coating of antibacterial layer on the surface of cellulosic paper has numerous potential applications. In the present work, sodium alginate (SA) served as a binder to disperse Zn²⁺ and the prepared zinc oxide (ZnO) particles were used as antibacterial agents. The rheology test revealed that there were cross-linking between Zn²⁺ and SA molecular chains in the aqueous solution, resulting in the viscosity of ZnO/SA composite coating increased in the low shear rate region and decreased in the high shear rate region as compared with pure SA. SEM and EDS mapping images showed that the ZnO particles were prepared successfully at 120 °C and dispersed homogeneously on the surface of cellulose fibers and the pores of cellulosic papers. The thermal stabilities of the coated papers decreased as compared to the original blank cellulosic paper, which was ascribed to the low thermal stability of SA and the catalytic effect of ZnO on SA. The tensile stress and Young's modulus of ZnO/SA composite coated paper increased up 39.5% and 30.7%, respectively, as compared with those of blank cellulosic paper. The antibacterial activity tests indicated that the ZnO/SA composite coating endowed the cellulosic paper with effectively growth inhibition of both Gram-negative bacteria E. coli and Gram-positive bacteria S. aureu.

Scale-Up Fabrication of Biodegradable Poly(butylene adipate-co-terephthalate)/Organophilic-Clay Nanocomposite Films for Potential Packaging Applications

The development of biodegradable packing materials is a global priority due to the huge volumes of plastic refuse entering landfills and the environment. In this study, a series of biodegradable nanocomposite films based on poly(butylene adipate-co-terephthalate) (PBAT) and reinforced with an organophilic layered double hydroxide (OLDH) were scale-up fabricated. The OLDH nanosheets with a basal spacing of 4.07 nm were presynthesized on a large-scale by solvent-free high-energy ball milling. All of the PBAT/OLDH nanocomposite films (0.5-4 wt % OLDH) showed a uniform dispersion of OLDH nanosheets in the PBAT matrix. A PBAT/OLDH film containing 1 wt % OLDH (denoted herein as OLDH-1) demonstrated outstanding thermal, optical, mechanical, and water vapor barrier properties compared with a pure PBAT film (OLDH-0), including a 37% reduction in haze and a 41.9% increase in nominal tensile strain at break dramatically. Furthermore, the food packaging measurement revealed that the OLDH-1 film showed a better packaging effect than the pure PBAT film and commercial polyethylene packing materials. The feasibility of scale-up manufacture and the excellent processability, manufacturing scalability, mechanical performance, optical transparency, water vapor barrier properties, and food packaging performance of the PBAT/OLDH nanocomposite films encourage their future application as biodegradable packaging films.

Supercritical CO2 drying of alginate/zinc hydrogels: a green and facile route to prepare ZnO foam structures and ZnO nanoparticles

In the present study, we investigate a simple and effective synthetic protocol to produce zinc oxide foams by a facile solution-based method using alginate gelation. The influences of the zinc concentration and the drying process on the structural, textural and morphological properties of the synthesized ZnO nanomaterial were studied and discussed. The components of these nanomaterials were characterized by several techniques to demonstrate the effectiveness of the adopted synthetic route in controlling the growth of the ZnO nanoparticles. XRD analysis revealed that the as-prepared ZnO nanomaterial crystallizes in the hexagonal wurtzite structure. The room temperature photoluminescence (PL) spectra of ZnO show ultra-violet (UV) and visible emissions. SEM analysis revealed the porous texture of the prepared zinc oxide. TEM analysis confirmed the nano dimensions of the synthesized zinc oxide nanoparticles. A comparative study of conventional air drying versus supercritical drying was conducted to determine the influence of each mode of drying on the structural, textural and morphological as well as optical properties of the synthesized ZnO nanoparticles.

In the present study, we investigate a simple and effective synthetic protocol to produce zinc oxide foams by a facile solution-based method using alginate gelation.

Morphology and Structural Properties of Novel Short Linear Glucan/Protein Hybrid Nanoparticles and Their Influence on the Rheological Properties of Starch Gel

Starch nanoparticles were potential texture modifiers. However, they have strong tendency to aggregate and poor water dispersibility, which limited their application. The interaction between glucan (prepared from starch by enzymatic modification) and protein could significantly improve the dispersity of starch nanoparticles and, thus, enhance the rheological properties of food gels. In this work, glucan/protein hybrid nanoparticles were successfully developed for the first time using short linear glucan (SLG) and edible proteins [soy protein isolate (SPI), rice protein (RP), and whey protein isolate (WPI)]. The results showed that the SLG/SPI hybrid nanoparticles exhibited hollow structures, of which the smallest size was approximately 10-20 nm when the SLG/SPI ratio was 10:5. In contrast, SLG/RP nanoparticles displayed flower-like superstructures, and SLG/WPI nanoparticles presented stacked lamellar nanostructures with a width of 5-10 nm and a length of 50-70 nm. In comparison to bare SLG nanoparticles, SLG/SPI and SLG/WPI hybrid nanoparticles had higher melting temperatures. The addition of all nanoparticles greatly increased the storage modulus of corn starch gels and decreased loss tangent values. Importantly, the G' value of starch gels increased by 567% with the addition of flower-like SLG/RP superstructures.

Characterization of Type-II Acetylated Cellulose Nanocrystals with Various Degree of Substitution and Its Compatibility in PLA Films

In order to decrease the self-agglomeration and improve the hydrophobic properties of type-II acetylated cellulose nanocrystals (ACNC II), various degree of substitution (DS) values of ACNCs were successfully prepared by a single-step method from microcrystalline cellulose with anhydrous phosphoric acid as the solvent, and acetic anhydride as the acetylation reagent, under different reaction temperatures (20–40 °C). To thoroughly investigate the DS values of ACNC II, analyses were performed using Fourier transform infrared spectroscopy (FT-IR), ¹³C cross polarization-magic angle spinning (CP-MAS) nuclear magnetic resonance (NMR), and X-ray photoelectron spectroscopy (XPS). At a reaction temperature of 40°C, the highest DS value was successfully obtained. XRD proved that the crystal structure of ACNC II with various DS values was maintained after acetylation. TEM showed the threadlike shape for ACNC II with various DS values. The ACNC II with various DS values was introduced into a polylactic acid (PLA) matrix to produce PLA/ACNC composite films, which showed improved rheological and thermal properties. This improvement was primarily attributed to good dispersion of the ACNC II, and the interfacial compatibility between ACNC II and the PLA matrix. This study aims to analyze the compatibility of ACNC II with various DS values in the PLA matrix by microstructure, crystallization, and rheological and thermal tests.

Nanocellulose in green food packaging

The development of packaging materials with new functionalities and lower environmental impact is now an urgent need of our society. On one hand, the shelf-life extension of packaged products can be an answer to the exponential increase of worldwide demand for food. On the other hand, uncertainty of crude oil prices and reserves has imposed the necessity to find raw materials to replace oil-derived polymers. Additionally, consumers' awareness toward environmental issues increasingly pushes industries to look with renewed interest to "green" solutions. In response to these issues, numerous polymers have been exploited to develop biodegradable food packaging materials. Although the use of biopolymers has been limited due to their poor mechanical and barrier properties, these can be enhanced by adding reinforcing nanosized components to form nanocomposites. Cellulose is probably the most used and well-known renewable and sustainable raw material. The mechanical properties, reinforcing capabilities, abundance, low density, and biodegradability of nanosized cellulose make it an ideal candidate for polymer nanocomposites processing. Here we review the potential applications of cellulose based nanocomposites in food packaging materials, highlighting the several types of biopolymers with nanocellulose fillers that have been used to form bio-nanocomposite materials. The trends in nanocellulose packaging applications are also addressed.

Wheat straw hemicelluloses added with cellulose nanocrystals and citric acid. Effect on film physical properties

Wheat straw has been used as a source of hemicelluloses (WSH) and cellulose nanocrystals (CNC) for the elaboration of biodegradable films. Different films have been formed by using WSH as a matrix and different contents of CNC and citric acid. The predominant hemicelluloses were arabinoxylans. CNC reinforced the films, improving tensile strength and modulus, water resistance and water vapor barrier. Citric acid, on the other hand, presented concomitant plasticizing and crosslinking effects (the latter also evidenced by FTIR), probably due to a crosslinking extension by glycerol. The use of 5.9wt% CNC and 30wt% citric acid was defined as optimal conditions, resulting in minimum water sensitivity and permeability, while maintaining a good combination of tensile properties. Under those conditions, the films presented enhanced modulus, elongation, water resistance, and barrier to water vapor when compared to the control WSH film, and might be used for wrapping or coating a variety of foods.

Review of Bionanocomposite Coating Films and Their Applications

The properties of a composite material depend on its constituent materials such as natural biopolymers or synthetic biodegradable polymers and inorganic or organic nanomaterials or nano-scale minerals. The significance of bio-based and synthetic polymers and their drawbacks on coating film application is currently being discussed in research papers and articles. Properties and applications vary for each novel synthetic bio-based material, and a number of such materials have been fabricated in recent years. This review provides an in-depth discussion on the properties and applications of biopolymer-based nanocomposite coating films. Recent works and articles are cited in this paper. These citations are ubiquitous in the development of novel bionanocomposites and their applications.

Properties of nanocellulose isolated from corncob residue using sulfuric acid, formic acid, oxidative and mechanical methods

In this work, nanocellulose was extracted from bleached corncob residue (CCR), an underutilized lignocellulose waste from furfural industry, using four different methods (i.e. sulfuric acid hydrolysis, formic acid (FA) hydrolysis, 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-mediated oxidation, and pulp refining, respectively). The self-assembled structure, morphology, dimension, crystallinity, chemical structure and thermal stability of prepared nanocellulose were investigated. FA hydrolysis produced longer cellulose nanocrystals (CNCs) than the one obtained by sulfuric acid hydrolysis, and resulted in high crystallinity and thermal stability due to its preferential degradation of amorphous cellulose and lignin. The cellulose nanofibrils (CNFs) with fine and individualized structure could be isolated by TEMPO-mediated oxidation. In comparison with other nanocellulose products, the intensive pulp refining led to the CNFs with the longest length and the thickest diameter. This comparative study can help to provide an insight into the utilization of CCR as a potential source for nanocellulose production.

Preparation and characterization of bionanocomposite films reinforced with nano kaolin

Effects of nano-kaolin incorporation into semolina films on the physical, mechanical, thermal, barrier and antimicrobial properties of the resulting bio-nanocomposite films were investigated. The properties included crystal structure (by X-ray diffraction), mechanical resistance, color, Fourier transform infrared spectra, decomposition temperature, water-vapor permeability (WVP), oxygen permeability (OP), and antimicrobial activity against Staphylococcus aureus and Escherichia coli. Kaolin was incorporated into biofilms at various amounts (1, 2, 3, 4, and 5 %, w/w total solid). All films were plasticized with 50 % (w/w total solid) combination of sorbitol/glycerol at 3:1 ratio. The incorporation of nanokaolin into semolina films decreased OP and WVP. The moisture content and water solubility of the films were found to decrease by nanokaolin reinforcement, and mechanical properties of films were improved by increasing nanokaolin concentration. Tensile strength and Young's modulus increased from 3.41 to 5.44 MPa and from 63.12 to 136.18, respectively, and elongation-at-break decreased. The films did not exhibit UV absorption. In conclusion, nanokaolin incorporation enhanced the barrier and mechanical properties of semolina films, indicating the potential application of these bio-nanocomposites in food-product packaging.