Liquid-Crystal-Elastomer-Based Dissipative Structures by Digital Light Processing 3D Printing

Visualization of photocuring and 4D printing with real-time phosphorescence

Facile and real-time visualization monitoring of photocuring process is a challenge. Base on the fact that pure organic room-temperature phosphorescence (RTP) is quite sensitive and easy to be regulated via internal rigidity changes of the surrounding environments of phosphore dyes, competitive organic candidates with advantageous RTP are brought into the fields of photocuring and 4D printing materials. Herein, we have put forward a strategy to introduce phosphors into photocuring materials because of the rigidity-increasing liquid-to-solid transformation. Based on this, the obtained luminescent curing films achieve RTP emission with full-color display of blue, green, and orange. Visible real-time monitoring can be realized by observations of phosphorescent changes, thus allowing the recording of curing speed, internal environment, and conversion during the curing process. Moreover, these curing materials successfully complete 4D printing and shape-memory process, demonstrating continuous dynamic deformation in fabricated 2D materials (the fabricated flower-pattern film) and 3D materials (the spaceman and pandas) with vivid RTP emission. Especially, the further regulations of the real-time phosphorescence can realize significant visualization in these 4D printing materials. We believe this discovery with the replacement of phosphors opens a door to further extension in the field of curing materials and more sophisticated morphing in 4D printing.

Photodriven Aquatic Locomotion in Liquid Crystalline Elastomer Composites with Tunable Wettability

Photodriven liquid crystalline elastomer (LCE) composites with thiol-functionalized Ti₃C₂Tx MXene nanosheets are introduced as a versatile material system for achieving controlled aquatic locomotion. By incorporating superhydrophobic or superhydrophilic coatings, these composites demonstrate distinct modalities at the air-water interface and underwater. The stimuli-responsive behavior of the LCE nanocomposites is enhanced through the homogeneous dispersion of MXene platelets within the LCE matrix, facilitated by thiol-functionalization. Superhydrophobic coatings increase buoyancy and reduce drag, enabling locomotion akin to water striders at the air-water interface. Conversely, superhydrophilic coatings submerse the composites to allow photomechanical actuation to drive underwater locomotion against gravity. By combining tunable wettability with robust photothermal performance, these MXene-LCE composites open new opportunities for designing and integrating stimuli-responsive materials in aquatic actuation systems.

4D Printing: A Comprehensive Review of Technologies, Materials, Stimuli, Design, and Emerging Applications

4D printing is a groundbreaking technology that seamlessly integrates additive manufacturing with smart materials, enabling the creation of multiscale objects capable of changing shapes and/or functions in a controlled and programmed manner in response to applied energy inputs. Printing technologies, mathematical modeling, responsive materials, stimuli, and structural design constitute the blueprint of 4D printing, all of which have seen rapid advancement in the past decade. These advancements have opened up numerous possibilities for dynamic and adaptive structures, finding potential use in healthcare, textiles, construction, aerospace, robotics, photonics, and electronics. However, current 4D printing primarily focuses on proof-of-concept demonstrations. Further development is necessary to expand the range of accessible materials and address fabrication complexities for widespread adoption. In this paper, we aim to deliver a comprehensive review of the state-of-the-art in 4D printing, probing into shape programming, exploring key aspects of resulting constructs including printing technologies, materials, structural design, morphing mechanisms, and stimuli-responsiveness, and elaborating on prominent applications across various fields. Finally, we discuss perspectives on limitations, challenges, and future developments in the realm of 4D printing. While the potential of this technology is undoubtedly vast, continued research and innovation are essential to unlocking its full capabilities and maximizing its real-world impact.

Digital light processing 3D printing of flexible devices: actuators, sensors and energy devices

Flexible devices are increasingly crucial in various aspects of our lives, including healthcare devices and human-machine interface systems, revolutionizing human life. As technology evolves rapidly, there is a high demand for innovative manufacturing methods that enable rapid prototyping of custom and multifunctional flexible devices with high quality. Recently, digital light processing (DLP) 3D printing has emerged as a promising manufacturing approach due to its capabilities of creating intricate customized structures, high fabrication speed, low-cost technology and widespread adoption. This review provides a state-of-the-art overview of the recent advances in the creation of flexible devices using DLP printing, with a focus on soft actuators, flexible sensors and flexible energy devices. We emphasize how DLP printing and the development of DLP printable materials enhance the structural design, sensitivity, mechanical performance, and overall functionality of these devices. Finally, we discuss the challenges and perspectives associated with DLP-printed flexible devices. We anticipate that the continued advancements in DLP printing will foster the development of smarter flexible devices, shortening the design-to-manufacturing cycles.

3D printing of superhydrophobic and multifunctional objects via simple and inexpensive vat photopolymerization

3D printing has emerged as a revolutionary technology in the manufacturing industry, enabling the creation of complex and intricate structures with precision and accuracy. Among various 3D printing technologies, vat photopolymerization has several advantages including high precision, fast molding, and ambient temperature printing. In this work, we employed an inexpensive vat photopolymerization 3D printer (nearly an order of magnitude lower in cost compared to prior reports), with an ink that consists of only two commercially-available components (photopolymer resin and PVDF particles), and a process that consists of only two steps (photopolymerization and washing) to fabricate superhydrophobic 3D objects with complex shapes and geometries. Our intention here is to convey that fabrication of superhydrophobic objects via vat photopolymerization 3D printing is very forgiving and does not require expensive instrumentation or custom-made multi-component inks (>2 components) or multi-step processing (>2 steps). Furthermore, by modifying the inks with magnetic particles or photochromic/thermochromic dyes, we fabricated multifunctional 3D printed objects with superhydrophobicity as well as magnetic or color morphing properties. We envision that our simple and inexpensive 3D printing technique will democratize the fabrication of superhydrophobic and multi-functional objects by enabling access to a wide range of end-users, especially in cost-constrained or skill-constrained environments.

Micropatterned Liquid Crystalline Networks for Multipurpose Color Pixels

Materials that can visually report changes in the surrounding environments are essential for future portable sensors that monitor temperature and detect hazardous chemicals. Ideal responsive materials for optical sensors are defined by a rapid response and readout, high selectivity, the ability to operate at room temperature, and simple microfabrication. However, because of the lack of viable materials and approaches, compact, passive, and multipurpose practical devices are still beyond reach. To address this challenge, we develop a methodology to fabricate colored and responsive micropixels printed by digital light projection lithography on gold substrates. These structures are made by polymeric Liquid Crystalline Networks (LCNs) whose birefringence and external stimuli responsiveness allow for micrometric devices with visual and fast response that we here apply to a few applications. First, we show how varying the projected geometrical shape can become an effective tool to engineer symmetric disclination lines in the liquid crystal order. Depending on the thickness of the micropixels, LCNs give rise to a birefringence color under polarized light or a structural color under white light due to thin-film interference. By exposing the micropatterns to temperature variation and solvents, we demonstrate a real-time optical temperature detection and differentiation between selected organic chemicals. The proposed materials and fabrication method could be scaled up and extended to roll-to-roll printing, enabling future real-life applications of liquid crystalline polymers in affordable microdevices and optical sensors with a net advantage with respect to traditional lithographic techniques in terms of fabrication speeds and costs.

Digital Light Process 3D Printing of Magnetically Aligned Liquid Crystalline Elastomer Free-forms

Liquid crystalline elastomers (LCEs) are anisotropic soft materials capable of large dimensional changes when subjected to a stimulus. The magnitude and directionality of the stimuli-induced thermomechanical response is associated with the alignment of the LCE. Recent reports detail the preparation of LCEs by additive manufacturing (AM) techniques, predominately using direct ink write printing. Another AM technique, digital light process (DLP) 3D printing, has generated significant interest as it affords LCE free-forms with high fidelity and resolution. However, one challenge of printing LCEs using vat polymerization methods such as DLP is enforcing alignment. Here, we document the preparation of aligned, main-chain LCEs via DLP 3D printing using a 100 mT magnetic field. Systematic examination isolates the contribution of magnetic field strength, alignment time, and build layer thickness on the degree of orientation in 3D printed LCEs. Informed by this fundamental understanding, DLP is used to print complex LCE free-forms with through-thickness variation in both spatial orientations. The hierarchical variation in spatial orientation within LCE free-forms is used to produce objects that exhibit mechanical instabilities upon heating. DLP printing of aligned LCEs opens new opportunities to fabricate stimuli-responsive materials in form factors optimized for functional use in soft robotics and energy absorption.

Robust liquid crystal semi-interpenetrating polymer network with superior energy-dissipation performance

Liquid crystal networks (LCN) have attracted surging interest as extraordinary energy-dissipation materials owning to their unique dissipation mechanism based on the re-orientation of mesogens. However, how to integrate high Young's modulus, good dissipation efficiency and wide effective damping temperature range in energy-dissipation LCN remains a challenge. Here, we report a strategy to resolve this challenge by fabricating robust energy-dissipation liquid crystal semi-interpenetrating polymer network (LC-semi-IPN) consisting crystalline LC polymers (c-LCP). LC-semi-IPN demonstrates a superior synergistic performance in both mechanical and energy-dissipation properties, surpassing all currently reported LCNs. The crystallinity of c-LCP endows LC-semi-IPN with a substantial leap in Young's modulus (1800% higher than single network). The chain reptation of c-LCP also promotes an enhanced dissipation efficiency of LC-semi-IPN by 200%. Moreover, its effective damping temperature reaches up to 130 °C, which is the widest reported for LCNs. By leveraging its exceptional synergistic performance, LC-semi-IPN can be further utilized as a functional architected structure with exceptional energy-dissipation density and deformation-resistance.

Mesogen Organizations in Nematic Liquid Crystal Elastomers Under Different Deformation Conditions

Liquid crystal elastomers (LCEs) exhibit unique mechanical properties of soft elasticity and reversible shape-changing behaviors, and so serve as potentially transformative materials for various protective and actuation applications. This study contributes to filling a critical knowledge gap in the field by investigating the microscale mesogen organization of nematic LCEs with diverse macroscopic deformation. A polarized Fourier transform infrared light spectroscopy (FTIR) tester is utilized to examine the mesogen organizations, including both the nematic director and mesogen order parameter. Three types of material deformation are analyzed: uniaxial tension, simple shear, and bi-axial tension, which are all commonly encountered in practical designs of LCEs. By integrating customized loading fixtures into the FTIR tester, mesogen organizations are examined across varying magnitudes of strain levels for each deformation mode. Their relationships with macroscopic stress responses are revealed and compared with predictions from existing theories. Furthermore, this study reveals unique features of mesogen organizations that have not been previously reported, such as simultaneous evolutions of the mesogen order parameter and nematic director in simple shear and bi-axial loading conditions. Overall, the findings presented in this study offer significant new insights for future rational designs, modeling, and applications of LCE materials.

4D printing of liquid crystal elastomer composites with continuous fiber reinforcement

Multifunctional composites have been continuously developed for a myriad of applications with remarkable adaptability to external stimuli and dynamic responsiveness. This study introduces a 4D printing method for liquid crystal elastomer (LCE) composites with continuous fibers and unveils their multifunctional actuation and exciting mechanical responses. During the printing process, the relative motion between the continuous fiber and LCE resin generates shear force to align mesogens and enable the monodomain state of the matrix materials. The printed composite lamina exhibits reversible folding deformations that are programmable by controlling printing parameters. With the incorporation of fiber reinforcement, the LCE composites not only demonstrate high actuation forces but also improved energy absorption and protection capabilities. Diverse shape-changing configurations of 4D composite structures can be achieved by tuning the printing pathway. Moreover, the incorporation of conductive fibers into the LCE matrix enables electrically induced shape morphing in the printed composites. Overall, this cost-effective 4D printing method is poised to serve as an accessible and influential approach when designing diverse applications of LCE composites, particularly in the realms of soft robotics, wearable electronics, artificial muscles, and beyond.

Elastocaloric Response of Isotropic Liquid Crystalline Elastomers

Liquid crystalline elastomers (LCEs) are soft materials that associate order and deformation. Upon deformation, mechanically induced changes order affect entropy and can produce a caloric output (elastocaloric). Elastocaloric effects in materials continue to be considered for functional use as solid state refrigerants. Prior elastocaloric investigations of LCEs and related materials have measured ≈2 °C temperature changes upon deformation (100% strain). Here, the elastocaloric response of LCEs is explored that are prepared with a subambient nematic to isotropic transition temperature. These materials are referred as "isotropic" liquid crystalline elastomers. The LCEs are prepared by a two-step thiol-Michael/thiol-ene reaction. This polymer network chemistry enhances elastic recovery and reduces hysteresis compared to acrylate-based chemistries. The LCEs exhibit appreciable elastocaloric temperature changes upon deformation and recovery (> ± 3 °C, total ΔT of 6 °C) to deformation driven by minimal force (<< 1 MPa). Notably, the strong association of deformation and order and the resulting temperature change attained at low force achieves a responsivity of 14 °C MPa-1 which is seven times greater than natural rubber.

Recent Advances in 4D Printing of Advanced Materials and Structures for Functional Applications

4D printing has attracted tremendous worldwide attention during the past decade. This technology enables the shape, property, or functionality of printed structures to change with time in response to diverse external stimuli, making the original static structures alive. The revolutionary 4D-printing technology offers remarkable benefits in controlling geometric and functional reconfiguration, thereby showcasing immense potential across diverse fields, including biomedical engineering, electronics, robotics, and photonics. Here, a comprehensive review of the latest achievements in 4D printing using various types of materials and different additive manufacturing techniques is presented. The state-of-the-art strategies implemented in harnessing various 4D-printed structures are highlighted, which involve materials design, stimuli, functionalities, and applications. The machine learning approach explored for 4D printing is also discussed. Finally, the perspectives on the current challenges and future trends toward further development in 4D printing are summarized.

Digital Light 3D Printing of Double Thermoplastics with Customizable Mechanical Properties and Versatile Reprocessability

Digital light processing (DLP) is a 3D printing technology offering high resolution and speed. Printable materials are commonly based on multifunctional monomers, resulting in the formation of thermosets that usually cannot be reprocessed or recycled. Some efforts are made in DLP 3D printing of thermoplastic materials. However, these materials exhibit limited and poor mechanical properties. Here, a new strategy is presented for DLP 3D printing of thermoplastics based on a sequential construction of two linear polymers with contrasting (stiff and flexible) mechanical properties. The inks consist of two vinyl monomers, which lead to the stiff linear polymer, and α-lipoic acid, which forms the flexible linear polymer via thermal ring-opening polymerization in a second step. By varying the ratio of stiff and flexible linear polymers, the mechanical properties can be tuned with Young's modulus ranging from 1.1 GPa to 0.7 MPa, while the strain at break increased from 4% to 574%. Furthermore, these printed thermoplastics allow for a variety of reprocessability pathways including self-healing, solvent casting, reprinting, and closed-loop recycling of the flexible polymer, contributing to the development of a sustainable materials economy. Last, the potential of the new material in applications ranging from soft robotics to electronics is demonstrated.

Liquid Crystal Elastomer Lattices with Thermally Programmable Deformation via Multi-Material 3D Printing

An integrated design, modeling, and multi-material 3D printing platform for fabricating liquid crystal elastomer (LCE) lattices in both homogeneous and heterogeneous layouts with spatially programmable nematic director order and local composition is reported. Depending on their compositional topology, these lattices exhibit different reversible shape-morphing transformations upon cycling above and below their respective nematic-to-isotropic transition temperatures. Further, it is shown that there is good agreement between their experimentally observed deformation response and model predictions for all LCE lattice designs evaluated. Lastly, an inverse design model is established and the ability to print LCE lattices with the predicted deformation behavior is demonstrated. This work opens new avenues for creating architected LCE lattices that may find potential application in energy-dissipating structures, microfluidic pumping, mechanical logic, and soft robotics.

4D Printing of Reprogrammable Liquid Crystal Elastomers with Synergistic Photochromism and Photoactuation

4D printing of liquid crystal elastomers (LCEs) via direct ink writing has opened up great opportunities to create stimuli-responsive actuations for applications such as soft robotics. However, most 4D-printed LCEs are limited to thermal actuation and fixed shape morphing, posing a challenge for achieving multiple programmable functionalities and reprogrammability. Here, a 4D-printable photochromic titanium-based nanocrystal (TiNC)/LCE composite ink is developed, which enables the reprogrammable photochromism and photoactuation of a single 4D-printed architecture. The printed TiNC/LCE composite exhibits reversible color-switching between white and black in response to ultraviolet (UV) irradiation and oxygen exposure. Upon near-infrared (NIR) irradiation, the UV-irradiated region can undergo photothermal actuation, allowing for robust grasping and weightlifting. By precisely controlling the structural design and the light irradiation, the single 4D-printed TiNC/LCE object can be globally or locally programmed, erased, and reprogrammed to achieve desirable photocontrollable color patterns and 3D structure constructions, such as barcode patterns and origami- and kirigami-inspired structures. This work provides a novel concept for designing and engineering adaptive structures with unique and tunable multifunctionalities, which have potential applications in biomimetic soft robotics, smart construction engineering, camouflage, multilevel information storage, etc.

4D Printing of Shape-Morphing Liquid Crystal Elastomers

In nature, biological systems can sense environmental changes and alter their performance parameters in real time to adapt to environmental changes. Inspired by these, scientists have developed a range of novel shape-morphing materials. Shape-morphing materials are a kind of "intelligent" materials that exhibit responses to external stimuli in a predetermined way and then display a preset function. Liquid crystal elastomer (LCE) is a typical representative example of shape-morphing materials. The emergence of 4D printing technology can effectively simplify the preparation process of shape-morphing LCEs, by changing the printing material compositions and printing conditions, enabling precise control and macroscopic design of the shape-morphing modes. At the same time, the layer-by-layer stacking method can also endow the shape-morphing LCEs with complex, hierarchical orientation structures, which gives researchers a great degree of design freedom. 4D printing has greatly expanded the application scope of shape-morphing LCEs as soft intelligent materials. This review systematically reports the recent progress of 3D/4D printing of shape-morphing LCEs, discusses various 4D printing technologies, synthesis methods and actuation modes of 3D/4D printed LCEs, and summarizes the opportunities and challenges of 3D/4D printing technologies in preparing shape-morphing LCEs.

Liquid crystal polymer actuators with complex and multiple actuations

Deformable liquid crystal polymers (LCPs), which exhibit both entropic elasticity of polymer networks and anisotropic properties originating from ordered mesogens, have gained more and more interest for use as biomedical soft actuators. Especially, LCP actuators with controllable mesogen alignment, sophisticated geometry and reprogrammability are a rising star on the horizon of soft actuators, since they enable complex and multiple actuations. This review focuses on two topics: (1) the regulation of mesogen alignment and geometry of LCP actuators for complex actuations; (2) newly designed reprogrammable LCP materials for multiple actuations. First, basic actuation mechanisms are briefly introduced. Then, LCP actuators with complex actuations are demonstrated. Special attention is devoted to the improvement of fabrication methods, which profoundly influence the available complexity of the mesogen alignment and geometry. Subsequently, reprogrammable LCP actuators featuring dynamic networks or shape memory effects are discussed, with an emphasis on their multiple actuations. Finally, perspectives on the current challenges and potential development trends toward more intelligent LCP actuators are discussed, which may shed light on future investigations in this field.

Structure-Property Relationships in Auxetic Liquid Crystal Elastomers-The Effect of Spacer Length

Auxetics are materials displaying a negative Poisson's ratio, i.e., getting thicker in one or both transverse axes when subject to strain. In 2018, liquid crystal elastomers (LCEs) displaying auxetic behaviour, achieved via a biaxial reorientation, were first reported. Studies have since focused on determining the physics underpinning the auxetic response, with investigations into structure-property relationships within these systems so far overlooked. Herein, we report the first structure-property relationships in auxetic LCEs, examining the effect of changes to the length of the spacer chain. We demonstrate that for LCEs with between six and four carbons in the spacer, an auxetic response is observed, with the threshold strain required to achieve this response varying from 56% (six carbon spacers) to 81% (four carbon spacers). We also demonstrate that Poisson's ratios as low as -1.3 can be achieved. Further, we report that the LCEs display smectic phases with spacers of seven or more carbons; the resulting internal constraints cause low strains at failure, preventing an auxetic response. We also investigate the dependence of the auxetic threshold on the dynamics of the samples, finding that when accounting for the glass transition temperature of the LCEs, the auxetic thresholds converge around 56%, regardless of spacer length.

Toward Monodomain Nematic Liquid Crystal Elastomers of Arbitrary Thickness through PET-RAFT Polymerization

Liquid crystal elastomers (LCEs) are polymeric materials that are proposed for a range of applications. However, to reach their full potential, it is desirable to have as much flexibility as possible in terms of the sample dimensions, while maintaining well-defined alignment. In this work, photoinduced electron/energy transfer reversible addition-fragmentation chain transfer (PET-RAFT) polymerization is applied to the synthesis of LCEs for the first time. An initial LCE layer (∼100 μm thickness) is partially cured before a second layer of the precursor mixture is added. The curing reaction is then resumed and is observed by FTIR to complete within 15 min of irradiation, yielding samples of increased thickness. Monodomain samples that exhibit an auxetic response and are of thickness 250-300 μm are consistently achieved. All samples are characterized thermally, mechanically, and in terms of their order parameters. The LCEs have physical properties comparable to those of analogous LCEs produced via free-radical polymerization.

Photoresponsive Biomimetic Functions by Light-Driven Molecular Motors in Three Dimensionally Printed Liquid Crystal Elastomers

Despite the fascinating developments in design and synthesis of artificial molecular machines operating at the nanoscales, translating molecular motion along multiple length scales and inducing mechanical motion of a three-dimensional macroscopic entity remains an important challenge. The key to addressing this amplification of motion relies on the effective organization of molecular machines in a well-defined environment. By taking advantage of long-range orientational order and hierarchical structures of liquid crystals and unidirectional rotation of light-driven molecular motors, we report here photoresponsive biomimetic functions of liquid crystal elastomers (LCEs) by the repetitive unidirectional rotation of molecular motors using 3D printing. Molecular motors were built in the main chain of liquid crystals oligomers to serve as photoactuators. The oligomers were then used as the ink, and liquid crystal elastomers with different morphologies were printed. The obtained LCEs are able to conduct multiple types of motions including bending, helical coiling, closing of petals, and flipping of wings of a butterfly upon UV illumination, which paves the way for future design of responsive materials with enhanced complex actuating functions.

Reprogramming Photoresponsive Liquid Crystalline Elastomer via Force-Directed Evaporation

Incorporating photothermal agents into thermoresponsive liquid crystalline elastomers (LCEs) offers remote and spatio-temporal control in actuation. Typically, both the light responsiveness and actuation behaviors are fixed since the agent doping and mesogen alignment are conducted before network formation. Here, we report an approach that enables programming photoresponsive LCEs after synthesis via force-directed evaporation. Different photothermal agents can be doped or removed by swelling the fully cross-linked LCEs in a specific solution, achieving the introduction and erasing of the photoresponsiveness. Moreover, the network swelling deletes the registered alignment, which allows for redefining the molecular order via re-evaporating the solvent with force imposed. This "one stone, two birds" strategy paves the way to simultaneously program/reprogram the actuation mode and responsiveness of LCEs, even in a spatio-selective manner to achieve complex actuations. Our approach is expandable to three-dimensional (3D) printed LCEs to access geometrically sophisticated shape-changing.

Bioinspired Structural Composite Flexible Material with High Cushion Performance

Impacts occur everywhere, and they pose a serious threat to human health and production safety. Flexible materials with efficient cushioning and energy absorption are ideal candidates to provide protection from impacts. Despite the high demand, the cushioning capacity of protective materials is still limited. In this study, an integrated bionic strategy is proposed, and a bioinspired structural composite material with highly cushioning performance is developed on the basis of this strategy. The results demonstrated that the integrated bionic material, an S-spider web-foam, has excellent energy storage and dissipation as well as cushioning performance. Under impact loading, S-spider web-foam can reduce peak impact forces by a factor of 3.5 times better than silicone foam, achieving unprecedented cushioning performance. The results of this study deepen the understanding of flexible cushioning materials and may provide new strategies and inspiration for the preparation of high-performance flexible cushioning materials.

Three-dimensional blueprinting of molecular patterns in liquid crystalline polymers

Exploiting the interplay of anisotropic diamagnetic susceptibility of liquid crystalline monomers and site selective photopolymerization enables the fabrication of 3D freeforms with highly refined microstructures. Utilizing chain transfer agents in the mesogenic inks presents a pathway for broadly tuning the mechanical properties of liquid crystalline polymers and their response to stimuli. In particular, the combination of 1,4-benzenedimethanethiol and tetrabromomethane is shown to enable voxelated blueprinting of molecular order, while allowing for a modulation of the crosslink density and the mechanical properties. The formulation of these monomers allows for the resolution of the voxels to approach the limits set by the coherence lengths defined by the anchoring from surfaces. These compositions demonstrate the expected thermotropic responses while allowing for their functionalization with photochromic switches to elicit photomechanical responses. Actuation strains are shown to outstrip that accomplished with prior systems that did not access chain transfer agents to modulate the structure of the macromolecular network. Test cases of this system are shown to create freeform actuators that exploit the refined director patterns during high-resolution printing. These include topological defects, hierarchically-structured light responsive grippers, and biomimetic flyers whose flight dynamics can be actively modulated via irradiation with light.

4D Printing: The Development of Responsive Materials Using 3D-Printing Technology

Additive manufacturing, widely known as 3D printing, has revolutionized the production of biomaterials. While conventional 3D-printed structures are perceived as static, 4D printing introduces the ability to fabricate materials capable of self-transforming their configuration or function over time in response to external stimuli such as temperature, light, or electric field. This transformative technology has garnered significant attention in the field of biomedical engineering due to its potential to address limitations associated with traditional therapies. Here, we delve into an in-depth review of 4D-printing systems, exploring their diverse biomedical applications and meticulously evaluating their advantages and disadvantages. We emphasize the novelty of this review paper by highlighting the latest advancements and emerging trends in 4D-printing technology, particularly in the context of biomedical applications.

Multifunctional Polymer-Metal Lattice Composites via Hybrid Additive Manufacturing Technology

With increasing interest in the rapid development of lattice structures, hybrid additive manufacturing (HAM) technology has become a competent alternative to traditional solutions such as water jet cutting and investment casting. Herein, a HAM technology that combines vat photopolymerization (VPP) and electroless/electroplating processes is developed for the fabrication of multifunctional polymer-metal lattice composites. A VPP 3D printing process is used to deliver complex lattice frameworks, and afterward, electroless plating is employed to deposit a thin layer of nickel-phosphorus (Ni-P) conductive seed layer. With the subsequent electroplating process, the thickness of the copper layer can reach 40 μm within 1 h and the resistivity is around 1.9×10-8 Ω⋅m, which is quite close to pure copper (1.7 ×10-8 Ω⋅m). The thick metal shell can largely enhance the mechanical performance of lattice structures, including structural strength, ductility, and stiffness, and meanwhile provide current supply capability for electrical applications. With this technology, the frame arms of unmanned aerial vehicles (UAV) are developed to demonstrate the application potential of this HAM technology for fabricating multifunctional polymer-metal lattice composites.

Three/Four-Dimensional Printed PLA Nano/Microstructures: Crystallization Principles and Practical Applications

Compared to traditional methods, three/four-dimensional (3D/4D) printing technologies allow rapid prototyping and mass customization, which are ideal for preparing nano/microstructures of soft polymer materials. Poly (lactic acid) (PLA) is a biopolymer material widely used in additive manufacturing (AM) because of its biocompatibility and biodegradability. Unfortunately, owing to its intrinsically poor nucleation ability, a PLA product is usually in an amorphous state after industrial processing, leading to some undesirable properties such as a barrier property and low thermal resistance. Crystallization mediation offers a most practical way to improve the properties of PLA products. Herein, we summarize and discuss 3D/4D printing technologies in the processing of PLA nano/microstructures, focusing on crystallization principles and practical applications including bio-inspired structures, flexible electronics and biomedical engineering mainly reported in the last five years. Moreover, the challenges and prospects of 3D/4D printing technologies in the fabrication of high-performance PLA materials nano/microstructures will also be discussed.

Programmable spatial deformation by controllable off-center freestanding 4D printing of continuous fiber reinforced liquid crystal elastomer composites

Owing to their high deformation ability, 4D printed structures have various applications in origami structures, soft robotics and deployable mechanisms. As a material with programmable molecular chain orientation, liquid crystal elastomer is expected to produce the freestanding, bearable and deformable three-dimensional structure. However, majority of the existing 4D printing methods for liquid crystal elastomers can only fabricate planar structures, which limits their deformation designability and bearing capacity. Here we propose a direct ink writing based 4D printing method for freestanding continuous fiber reinforced composites. Continuous fibers can support freestanding structures during the printing process and improve the mechanical property and deformation ability of 4D printed structures. In this paper, the integration of 4D printed structures with fully impregnated composite interfaces, programmable deformation ability and high bearing capacity are realized by adjusting the off-center distribution of the fibers, and the printed liquid crystal composite can carry a load of up to 2805 times its own weight and achieve a bending deformation curvature of 0.33 mm^-1 at 150 °C. This research is expected to open new avenues for creating soft robotics, mechanical metamaterials and artificial muscles.

Momentum transfer on impact damping by liquid crystalline elastomers

The effect of elastomeric damping pads, softening the collision of hard objects, is investigated comparing the reference silicone elastomer and the polydomain nematic liquid crystalline elastomer, which has a far superior internal dissipation mechanism. We specifically focus not just on the energy dissipation, but also on the momentum conservation and transfer during the collision, because the latter determines the force exerted on the target and/or the impactor-and it is the force that does the damage during the short time of an impact, while the energy might be dissipated on a much longer time scale. To better assess the momentum transfer, we compare the collision with a very heavy object and the collision with a comparable mass, when some of the impact momentum is retained in the target receding away from the collision. We also propose a method to estimate the optimal thickness of an elastomer damping pad for minimising the energy in impactor rebound. It has been found that thicker pads introduce a large elastic rebound and the optimal thickness is therefore the thinnest possible pad that does not suffer from mechanical failure. We find good agreement between our estimate of the minimal thickness of the elastomer before the puncture through occurs and the experimental observations.

Science and Technology of Additive Manufacturing Progress: Processes, Materials, and Applications

As a special review article, several significant and applied results in 3D printing and additive manufacturing (AM) science and technology are reviewed and studied. Which, the reviewed research works were published in 2020. Then, we would have another review article for 2021 and 2022. The main purpose is to collect new and applied research results as a useful package for researchers. Nowadays, AM is an extremely discussed topic and subject in scientific and industrial societies, as well as a new vision of the unknown modern world. Also, the future of AM materials is toward fundamental changes. Which, AM would be an ongoing new industrial revolution in the digital world. With parallel methods and similar technologies, considerable developments have been made in 4D in recent years. AM as a tool is related to the 4th industrial revolution. So, AM and 3D printing are moving towards the fifth industrial revolution. In addition, a study on AM is vital for generating the next developments, which are beneficial for human beings and life. Thus, this article presents the brief, updated, and applied methods and results published in 2020.

Graphical Abstract

Recent Advances in 4D Printing of Liquid Crystal Elastomers

Liquid crystal elastomers (LCEs) are renowned for their large, reversible, and anisotropic shape change in response to various external stimuli due to their lightly cross-linked polymer networks with an oriented mesogen direction, thus showing great potential for applications in robotics, bio-medics, electronics, optics, and energy. To fully take advantage of the anisotropic stimuli-responsive behaviors of LCEs, it is preferable to achieve a locally controlled mesogen alignment into monodomain orientations. In recent years, the application of 4D printing to LCEs opens new doors for simultaneously programming the mesogen alignment and the 3D geometry, offering more opportunities and higher feasibility for the fabrication of 4D-printed LCE objects with desirable stimuli-responsive properties. Here, the state-of-the-art advances in 4D printing of LCEs are reviewed, with emphasis on both the mechanisms and potential applications. First, the fundamental properties of LCEs and the working principles of the representative 4D printing techniques are briefly introduced. Then, the fabrication of LCEs by 4D printing techniques and the advantages over conventional manufacturing methods are demonstrated. Finally, perspectives on the current challenges and potential development trends toward the 4D printing of LCEs are discussed, which may shed light on future research directions in this new field.

Bioinspired Construction of Annulus Fibrosus Implants with a Negative Poisson's Ratio for Intervertebral Disc Repair and Restraining Disc Herniation

Inspired by the negative Poisson's ratio (NPR) effects of the annulus fibrosus (AF) in intervertebral discs (IVDs), we designed a re-entrant honeycomb model and then 3D printed it into a poly(ε-caprolactone) (PCL) scaffold with NPR effects, which was followed by in situ polymerization of polypyrrole (PPy), thus constructing a PPy-coated NPR-structured PCL scaffold (-vPCL-PPy) to be used as the AF implant for the treatment of lumbar herniated discs. Mechanical testing and finite element (FE) simulation indicated that the NPR composite implant could sustain axial spine loading and resist nucleus pulposus (NP) swelling while displaying uniform stress diffusion under NP swelling and contraction. More interestingly, the NPR-structured composite scaffold could also apply a reacting force to restrain NP herniation owing to the NPR effect. In addition, the in vitro biological assessment and in vivo implantation demonstrated that the NPR composite scaffold exhibited good biocompatibility and exerted the ability to restore the physiological function of the disc segments.

Knots are not for naught: Design, properties, and topology of hierarchical intertwined microarchitected materials

Lightweight and tough engineered materials are often designed with three-dimensional hierarchy and interconnected structural members whose junctions are detrimental to their performance because they serve as stress concentrations for damage accumulation and lower mechanical resilience. We introduce a previously unexplored class of architected materials, whose components are interwoven and contain no junctions, and incorporate micro-knots as building blocks within these hierarchical networks. Tensile experiments, which show close quantitative agreements with an analytical model for overhand knots, reveal that knot topology allows a new regime of deformation capable of shape retention, leading to a ~92% increase in absorbed energy and an up to ~107% increase in failure strain compared to woven structures, along with an up to ~11% increase in specific energy density compared to topologically similar monolithic lattices. Our exploration unlocks knotting and frictional contact to create highly extensible low-density materials with tunable shape reconfiguration and energy absorption capabilities.

Physical Models from Physical Templates Using Biocompatible Liquid Crystal Elastomers as Morphologically Programmable Inks For 3D Printing

Advanced manufacturing has received considerable attention as a tool for the fabrication of cell scaffolds however, finding ideal biocompatible and biodegradable materials that fit the correct parameters for 3D printing and guide cells to align remain a challenge. Herein, a photocrosslinkable smectic-A (Sm-A) liquid crystal elastomer (LCE) designed for 3D printing is presented, that promotes cell proliferation but most importantly induces cell anisotropy. The LCE-based bio-ink allows the 3D duplication of a highly complex brain structure generated from an animal model. Vascular tissue models are generated from fluorescently stained mouse tissue spatially imaged using confocal microscopy and subsequently processed to create a digital 3D model suitable for printing. The 3D structure is reproduced using a Digital Light Processing (DLP) stereolithography (SLA) desktop 3D printer. Synchrotron Small-Angle X-ray Diffraction (SAXD) data reveal a strong alignment of the LCE layering within the struts of the printed 3D scaffold. The resultant anisotropy of the LCE struts is then shown to direct cell growth. This study offers a simple approach to produce model tissues built within hours that promote cellular alignment.

Magnetic-responsive Covalent Adaptable Networks

Covalent adaptable networks (CANs) are reprocessable polymers whose structural arrangement is based on the recombination of dynamic covalent bonds. Composite materials prepared by incorporating magnetic particles into CANs attract much attention due to their remote and precise control, fast response speed, high biological safety and strong penetration of magnetic stimuli. These properties often involve magnetothermal effect and direct magnetic-field guidance. Besides, some of them can also respond to light, electricity or pH values. Thus, they are favorable for soft actuators since various functions are achieved such as magnetic-assisted self-healing (heating or at ambient temperature), welding (on land or under water), shape-morphing, and so on. Although magnetic CANs just start to be studied in recent two years, their advances are promised to expand the practical applications in both cutting-edge academic and engineering fields. This review aims to summarize recent progress in magnetic-responsive CANs, including their design, synthesis and application.

Impact Performance of 3D Printed Spatially Varying Elastomeric Lattices

Additive manufacturing is catalyzing a new class of volumetrically varying lattice structures in which the dynamic mechanical response can be tailored for a specific application. Simultaneously, a diversity of materials is now available as feedstock including elastomers, which provide high viscoelasticity and increased durability. The combined benefits of complex lattices coupled with elastomers is particularly appealing for anatomy-specific wearable applications such as in athletic or safety equipment. In this study, Siemens' DARPA TRADES-funded design and geometry-generation software, Mithril, was leveraged to design vertically-graded and uniform lattices, the configurations of which offer varying degrees of stiffness. The designed lattices were fabricated in two elastomers using different additive manufacturing processes: (a) vat photopolymerization (with compliant SIL30 elastomer from Carbon) and (b) thermoplastic material extrusion (with Ultimaker™ TPU filament providing increased stiffness). Both materials provided unique benefits with the SIL30 material offering compliance suitable for lower energy impacts and the Ultimaker™ TPU offering improved protection against higher impact energies. Moreover, a hybrid lattice combination of both materials was evaluated and demonstrated the simultaneous benefits of each, with good performance across a wider range of impact energies. This study explores the design, material, and process space for manufacturing a new class of comfortable, energy-absorbing protective equipment to protect athletes, consumers, soldiers, first responders, and packaged goods.

Skin-friendly and antibacterial monodomain liquid crystal elastomer actuator

Monodomain liquid crystal elastomers (mLCEs) are flexible and biocompatible smart materials that show unique behaviors of soft elasticity, anisotropy, and reversible shape changes above the nematic-isotropic transition temperature. Therefore, it has great potential for application in wearable devices and biologically. However, most of the reported mLCEs have nematic-isotropic transition temperature (T_NI) higher than 60 °C; and above this T_NI, the tensile strength of the mLCEs decreases by orders of magnitude. These issues have received little attention, limiting their application in humans. Herein, the T_NI of mLCEs was reduced from 78.4 °C to 23.5 °C by substituting part of the rigid LC mesogens with a flexible backbone. The physical entanglement of hydrogen bonds between molecular chains alleviated the molecular chain slip caused by the long flexible backbone. The tensile strength remained constant during the phase transformation. Furthermore, dynamic disulfide bonds were used to modify the LC polymer network, imparting it with excellent antimicrobial, programmable, and self-healing properties. To realize its application in the closure of skin wounds, a porous PHG-mLCE/hydrogel patch that was breathable and waterproof was designed to increase skin adhesion (262 N/m).

3D-printed auxetic-structured intervertebral disc implant for potential treatment of lumbar herniated disc

In this study, a novel artificial intervertebral disc implant with modified “Bucklicrystal” structure was designed and 3D printed using thermoplastic polyurethane. The new implant has a unique auxetic structure with building blocks joined “face-to-face”. The accompanied negative Poisson’s ratio enables its excellent energy absorption and stability under compression. The deformation and load distribution behavior of the implant under various loading conditions (bending, torsion, extension and flexion) has been thoroughly evaluated through finite element method. Results show that, compared to natural intervertebral disc and conventional 3D implant, our new implant exhibits more effective stress transfer and attenuation under practical loading conditions. The implant's ability to contract laterally under compression can be potentially used to alleviate the symptoms of lumbar disc herniation. Finally, the biocompatibility of the implant was assessed in vitro and its ability to restore the physiological function of the disc segment was validated in vivo using an animal model.

•

Auxetic-structured IVD implant features negative Poisson's ratio (NPR) behavior.

•

Modified “Bucklicrystal”structure exhibits better energy absorption and stability.

•

The stress effectively and evenly transfers/attenuates in the auxetic implant.

•

Auxetic implant potentially alleviates the symptoms of lumbar disc herniation.

Highly Efficient All-3D-Printed Electrolyzer toward Ultrastable Water Electrolysis

The practical application of electrochemical water splitting has been plagued by the sluggish kinetics of bubble generation and the slow escape of bubbles which block reaction surfaces at high current densities. Here, 3D-printed Ni (3DP Ni) electrodes with a rationally designed periodic structure and surface chemistry are reported, where the macroscopic ordered pores allow fast bubble evolution and emission, while the microporosity ensures a high electrochemically active surface area (ECSA). When they are further loaded with MoNi₄ and NiFe layered double hydroxide active materials, the 3D electrodes deliver 500 mA cm^-2 at an overpotential of 104 mV for the hydrogen evolution reaction (HER) and 310 mV for the oxygen evolution reaction (OER), respectively. An all-3D-printed alkaline electrolyzer (including electrodes, membrane, and cell) delivers 500 mA cm^-2 at a remarkable voltage of 1.63 V with no noticeable performance decay after 1000 h. Such a tailored bubble trajectory demonstrates feasible solutions for future large-scale clean energy production.

Digital light 3D printing of a polymer composite featuring robustness, self-healing, recyclability and tailorable mechanical properties

Producing lightweight structures with high weight-specific strength and stiffness, self-healing abilities, and recyclability, is highly attractive for engineering applications such as aerospace, biomedical devices, and smart robots. Most self-healing polymer systems used to date for mechanical components lack 3D printability and satisfactory load-bearing capacity. Here, we report a new self-healable polymer composite for Digital Light Processing 3D Printing, by combining two monomers with distinct mechanical characteristics. It shows a desirable and superior combination of properties among 3D printable self-healing polymers, with tensile strength and elastic modulus up to 49 MPa and 810 MPa, respectively. Benefiting from dual dynamic bonds between the linear chains, a healing efficiency of above 80% is achieved after heating at a mild temperature of 60 °C without additional solvents. Printed objects are also endowed with multi-materials assembly and recycling capabilities, allowing robotic components to be easily reassembled or recycled after failure. Mechanical properties and deformation behaviour of printed composites and lattices can be tuned significantly to suit various practical applications by altering formulation. Lattice structures with three different architectures were printed and tested in compression: honeycomb, re-entrant, and chiral. They can regain their structural integrity and stiffness after damage, which is of great value for robotic applications. This study extends the performance space of composites, providing a pathway to design printable architected materials with simultaneous mechanical robustness/healability, efficient recoverability, and recyclability.

3D Auxetic Metamaterials with Elastically-Stable Continuous Phase Transition

In solid state physics, phase transitions can influence material functionality and alter their properties. In mechanical metamaterials, structural-phase transitions can be achieved through instability or buckling of certain structural elements. However, these fast transitions in one mechanical parameter typically affect significantly the remaining parameters, hence, limiting their applications. Here, this limitation is addressed by designing a novel 3D mechanical metamaterial that is capable of undergoing a phase transition from positive to negative Poisson's ratio under compression, without significant degradation of Young's modulus (i.e. the phase transition is elastically-stable). The metamaterial is fabricated by two-photon lithography at the micro-scale and its mechanical behavior is assessed experimentally. For another choice of structural parameters, it is then shown that the auxetic behavior of the considered 3D metamaterial class can be maintained over a wide range of applied compressive strain.

Tuning the Mechanical Behavior of Density-Graded Elastomeric Foam Structures via Interlayer Properties

The concept of density-graded foams has been proposed to simultaneously enhance strain energy dissipation and the load-bearing capacities at a reduced structural weight. From a practical perspective, the fabrication of density-graded foams is often achieved by stacking different foam densities. Under such conditions, the adhesive interlayer significantly affects the mechanical performance and failure modes of the structure. This work investigates the role of different adhesive layers on the mechanical and energy absorption behaviors of graded flexible foams with distinct density layers. Three adhesive candidates with different chemical, physical, and mechanical characteristics are used to assemble density-graded polyurea foam structures. The mechanical load-bearing and energy absorption performances of the structures are evaluated under quasi-static and dynamic loading conditions. Mechanical tests are accompanied by digital image correlation (DIC) analyses to study the local strain fields developed in the vicinity of the interface. Experimental measurements are also supplemented by model predictions that reveal the interplay between the mechanical properties of an adhesive interlayer and the macroscale mechanical performance of the graded foam structures. The results obtained herein demonstrate that the deformation patterns and macroscale properties of graded foam composites can be tuned by selecting different bonding agents. It is also shown that the proper selection of an adhesive can be a practical way to address the strength-energy dissipation dichotomy in graded structures.

Synthesis and Characterization of a Liquid Crystal-Modified Polydimethylsiloxane Rubber with Mechanical Adaptability Based on Chain Extension in the Process of Crosslinking

The mechanical adaptive material is a kind of functional material that can effectively dissipate energy and suppress the increase of its stress under continuous strain in a large deformation area, which are vital in artificial muscles, connection devices, soft artificial intelligence robots, and other areas. Scientists have been working to broaden the platform of the material's mechanical adaptive platform and improve its mechanical strength by specific structure design. Based on it, we expect to introduce a mechanism of energy dissipation from the molecular chain scale to further improve mechanical adaptability. We developed a liquid crystal-modified polydimethylsiloxane rubber with mechanical adaptability based on chain extension in the process of crosslinking. Results showed that liquid crystal (0.7 mol %)-modified silicone rubber can obviously dissipate energy to achieve mechanical adaptive function, and the energy dissipation ratio of polydimethylsiloxane rubber (MQ), 4-propyl-4'-vinyl-1,1'-bi(cyclohexane)-modified polydimethylsiloxane rubber (3CCV-MQ), and 4-methoxyphenyl-4-(3-butenyloxy) benzoate-modified polydimethylsiloxane rubber (MBB-MQ) gradually decreases from 30 to 24%. Excessive thiol groups of liquid crystal-modified polydimethylsiloxane react with its vinyl group to achieve the chain extension, which significantly improves the mechanical strength from 2.74 to 5.83 MPa and elongation at break from 733 to 1096%. This research offers some new insights into improving the mechanical strength of silicone rubber and is of great significance for the application of the mechanical adaptive material.

Three-dimensional thermochromic liquid crystal elastomer structures with reversible shape-morphing and color-changing capabilities for soft robotics

Functional structures with reversible shape-morphing and color-changing capabilities are promising for applications including soft robotics and biomimetic camouflage devices. Despite extensive studies, there are few reports on achieving both reversible shape-switching and color-changing capabilities within one structure. Here, we report a facile and versatile strategy to realize such capabilities via spatially programmed liquid crystal elastomer (LCE) structures incorporated with thermochromic dyes. By coupling the shape-changing behavior of LCEs resulting from the nematic-to-isotropic transition of liquid crystals with the color-changing thermochromic dyes, 3D thermochromic LCE structures change their shapes and colors simultaneously, which are controlled by the nematic-isotropic transition temperature of LCEs and the critical color-changing temperature of dyes, respectively. Demonstrations, including the simulated blooming process of a resembled flower, the camouflage behavior of a "butterfly"/"chameleon" robot in response to environmental changes, and the underwater camouflage of an "octopus" robot, highlight the reliability of this strategy. Furthermore, integrating micro-ferromagnetic particles into the "octopus" thermochromic LCE robot allows it to respond to thermal-magnetic dual stimuli for "adaptive" motion and diverse biomimetic motion modes, including swimming, rolling, rotating, and crawling, accompanied by color-changing behaviors for camouflage. The reversibly reconfigurable and color-changing thermochromic LCE structures are promising for applications including soft camouflage robots and multifunctional biomimetic devices.

4D Printing of Freestanding Liquid Crystal Elastomers via Hybrid Additive Manufacturing

Liquid crystal elastomers (LCE) are appealing candidates among active materials for 4D printing, due to their reversible, programmable and rapid actuation capabilities. Recent progress has been made on direct ink writing (DIW) or Digital Light Processing (DLP) to print LCEs with certain actuation. However, it remains a challenge to achieve complicated structures, such as spatial lattices with large actuation, due to the limitation of printing LCEs on the build platform or the previous layer. Herein, a novel method to 4D print freestanding LCEs on-the-fly by using laser-assisted DIW with an actuation strain up to -40% is proposed. This process is further hybridized with the DLP method for optional structural or removable supports to create active 3D architectures in a one-step additive process. Various objects, including hybrid active lattices, active tensegrity, an actuator with tunable stability, and 3D spatial LCE lattices, can be additively fabricated. The combination of DIW-printed functionally freestanding LCEs with the DLP-printed supporting structures thus provides new design freedom and fabrication capability for applications including soft robotics, smart structures, active metamaterials, and smart wearable devices.

Digital Light Processing 3D Printing of Tough Supramolecular Hydrogels with Sophisticated Architectures as Impact-Absorption Elements

Processing tough hydrogels into sophisticated architectures is crucial for their applications as structural elements. However, Digital Light Processing (DLP) printing of tough hydrogels is challenging because of the low-speed gelation and toughening process. Described here is a simple yet versatile system suitable for DLP printing to form tough hydrogel architectures. The aqueous precursor consists of commercial photoinitiator, acrylic acid, and zirconium ion (Zr⁴⁺ ), readily forming tough metallo-supramolecular hydrogel under digital light because of in situ formation of carboxyl-Zr⁴⁺ coordination complexes. The high-stiffness and antiswelling properties of as-printed gel enable high-efficiency printing to form high-fidelity constructs. Furthermore, swelling-induced morphing of the gel is also achieved by encoding structure gradients during the printing with grayscale digital light. Mechanical properties of the printed hydrogels are further improved after incubation in water due to the variation of local pH and rearrangement of coordination complex. The swelling-enhanced stiffness affords the printed hydrogel with shape fixation ability after manual deformations, and thereby provides an additional avenue to form more complex configurations. These printed hydrogels are used to devise an impact-absorption element or a high-sensitivity pressure sensor as proof-of-concept examples. This work should merit engineering of other tough gels and extend their scope of applications in diverse fields.

Advances in 4D printing of liquid crystalline elastomers: materials, techniques, and applications

Liquid crystalline elastomers (LCEs) are polymer networks exhibiting anisotropic liquid crystallinity while maintaining elastomeric properties. Owing to diverse polymeric forms and self-alignment molecular behaviors, LCEs have fascinated state-of-the-art efforts in various disciplines other than the traditional low-molar-mass display market. By patterning order to structures, LCEs demonstrate reversible high-speed and large-scale actuations in response to external stimuli, allowing for close integration with 4D printing and architectures of digital devices, which is scarcely observed in homogeneous soft polymer networks. In this review, we collect recent advances in 4D printing of LCEs, with emphases on synthesis and processing methods that enable microscopic changes in the molecular orientation and hence macroscopic changes in the properties of end-use objects. Promising potentials of printed complexes include fields of soft robotics, optics, and biomedical devices. Within this scope, we elucidate the relationships among external stimuli, tailorable morphologies in mesophases of liquid crystals, and programmable topological configurations of printed parts. Lastly, perspectives and potential challenges facing 4D printing of LCEs are discussed.

A High-Fidelity Preparation Method for Liquid Crystal Elastomer Actuators

Three-dimensional (3D) structural actuators based on monodomain liquid crystal elastomers (mLCEs) show a wide range of potential applications. A direct ink writing technique has been developed to print LCE structures. It is still a challenge to print high-precision 3D-mLCE actuators. Here, a method of wet 3D printing combined with freeze-drying is proposed. The coagulation bath is designed to restrain the nascent fiber disturbance of the capillary wave and weight by adjusting the ink viscosity and printing speed to control the LC molecular order, enabling uniform (B = 1.02) fibers with a high degree of orientational alignment (S = 0.45) of the mesogens. Furthermore, dynamic disulfide bond formation was used as the cross-linking point, which can allow the LCE network structure to be continuously cured to ensure adjacent layers are effectively bonded and, in combination with freeze-drying, produce the 3D-mLCE actuators of fidelity architecture (98.37 vol %) by printing. The actuators have excellent actuating strain (45.12%), and the dynamic disulfide bond makes them programmable. Finally, a printed bionic starfish and a printed bionic hand can easily grab regular and irregular objects. This work provides a feasible scheme for fabricating complex 3D-mLCEs with reversible changes in shape.