Achieving Desired Pseudo-Planar Heterojunction Organic Solar Cells via Binary-Dilution Strategy

Rational Regulation of Layer-by-Layer Processed Active Layer via Trimer-Induced Pre-Swelling Strategy for Efficient and Robust Thick-Film Organic Solar Cells

Thick-film (>300 nm) organic solar cells (OSCs) have garnered intensifying attention due to their compatibility with commercial roll-to-roll printing technology for the large-scale continuous fabrication process. However, due to the uncontrollable donor/acceptor (D/A) arrangement in thick-film condition, the restricted exciton splitting and severe carrier traps significantly impede the photovoltaic performance and operability. Herein, combined with layer-by-layer deposition technology, a twisted 3D star-shaped trimer (BTT-Out) is synthesized to develop a trimer-induced pre-swelling (TIP) strategy, where the BTT-Out is incorporated into the buried D18 donor layer to enable the fabrication of thick-film OSCs. The integrated approach characterizations reveal that the exceptional configuration and spontaneous self-organization behavior of BTT-Out trimer could pre-swell the D18 network to facilitate the acceptor's infiltration and accelerate the formation of D/A interfaces. This enhancement triggers the elevated polarons formation with amplified hole-transfer kinetics, which is essential for the augmented exciton splitting efficiency. Furthermore, the regulated swelling process can initiate the favorable self-assembly of L8-BO acceptors, which would ameliorate carrier transport channels and mitigate carrier traps. As a result, the TIP-modified thin-film OSC devices achieve the champion performance of 20.3% (thin-film) and 18.8% (thick-film) with upgraded stability, among one of the highest performances reported of thick-film OSCs.

A Strain Relaxation Modulation for Printing High-performance Flexible Pseudo-Planar Heterojunction Organic Solar Cells

The rational toughening of photosensitive films is crucial for the development of robust and flexible organic solar cells (F-OSCs), which are always influenced by mechanical strain and thermodynamic relaxation within the films. Nevertheless, the potential determinants of these properties and quantitative metrics modulating the overall performance of flexible devices have not been thoroughly defined. Herein, a fine-grain strengthening strategy is demonstrated for mitigating the excessive aggregation or crystallization in small-molecule acceptor films, the secondary thermal relaxation of side chains in polyethylene oxide (PEO) local motion restricts the free fluctuation volume through hydrogen-bonding interactions, thereby suppressing the non-ideal thermodynamic behavior and residual-enriched state. These contribute to an increase in yield strength and a reduction in microcracks while enhancing the fracture energy at the donor/acceptor interface. Finally, the optimal F-OSCs demonstrate champion PCEs of 19.12% (0.04 cm2) and 16.92% (1.00 cm2), and maintain 80% of their initial efficiency after heating at 85 °C for 2600 h. Besides, the flexibility and mechanical robustness of devices are also optimized, the elastic modulus and stiffness are decreased by 50.68% and 5.71%. This work provides interesting references for the synergistic enhancement of efficiency, mechanical and environmental stability in flexible organic photovoltaics.

Constructing Controlled Vertical Gradient Morphology in Pseudo-Planar Heterojunction Organic Photovoltaics via Self-Assembled Interface Orthogonal Strategy

Precisely regulating vertically distributed morphology by blade-coating process is crucial to realize high-performance large-scale pseudo-planar heterojunction organic photovoltaics (OPVs). However, the thermodynamic motion and random diffusion of donor/acceptor (D/A) generated from the differences in surface energy and concentration during sequentially blade-coating process will cause great challenges for obtaining ideal active layer morphology. Herein, this study have proposed a self-assembled interface orthogonal strategy by introducing low surface energy guest (N2200) to form protective layer on PM6 surface, which counteracts erosion from orthogonal solution of acceptor to enhance continuity of D/A phases, thus promoting directional carrier migration and effectively suppressing energetic disorder. Finally, N2200-modified device achieves the highest power conversion efficiency (PCE) of 19.86%, and large-area module (16.94 cm2) exhibits exceptional PCE (16.43%). This investigation presents innovative insights into morphology issue triggered by molecular motion and provides an effective method for air-printing large-scale OPVs with precisely controlled morphology based on non-halogenated solvent.

Enhanced Efficiency and Light Stability of Conventional Organic Solar Cells with a p-Type Polymeric Thin Layer on PEDOT:PSS

Simultaneous improvement in power conversion efficiency (PCE) and device stability is very important for organic solar cells (OSCs). Herein, oligothiophene-based polymer W19 with excellent solvent resistance is exploited as a polymer thin layer to optimize the active layer morphology and then device efficiency and stability. Polymer W19 possesses a simple skeleton of trifluromethyl-substituted dithienoquinoxaline and quaterthiophene, whose thin layer shows suitable energy level, low surface energy, and strong interchain aggregation, leading to outstanding solvent resistance and excellent hole transport ability. Optimized vertical separation alleviates trap state density and energy loss, improves hole transfer dynamics, and balances the charge transport, thus maximizing open-circuit voltage, short-circuit current density, and fill factor simultaneously. A high PCE of 19.70% is achieved for the W19 treated devices. Noticeably, OSCs treated with W19 retained 87% of its initial PCE after continuous illumination for 800 h, which is higher than that of 74% of the control. Large area devices of 1 and 4 cm2 can achieve high efficiencies of 17.36% and 14.46%, respectively. This work highlights that the polymer thin layer W19 with the ability of strong solvent resistance has the great potential to further improve the efficiency and photostability of OSCs.

Improving the Efficiency of Layer-by-Layer Organic Photovoltaics to Exceed 19% by Establishing Effective Donor-Acceptor Interfacial Molecular Interactions

The power conversion efficiency of layer-by-layer organic solar cells (LOSCs) has reached an impressive level by utilizing sequential processing (SqP) for the individual deposition and regulation of both donor and acceptor materials. However, the fundamental understanding of phase separation in LOSCs remains contentious, hindering the rational design of LOSCs due to the ambiguous contribution of stratification or the beneficial vertical segregation morphology. Here, we systematically investigate the utility of solvent effects on drying kinetics to understand how the interaction between the upper and bottom layers affects the formation of the donor/acceptor (D/A) interface and its impact on the performance of LOSCs. Particularly emphasizing the substantial impact of the upper layer solvent on the establishment of the effective D/A interface rather than on the formation of significant stratification in LOSCs, this understanding facilitates the utilization of blend casting in the SqP, introducing an adequate D/A interface, which contributes to a superior performance of 19.05%. Ultimately, we provide three design rules for enhancing the performance in LOSCs: (1) appropriate selection of solvents for the acceptor material to ensure a desired crystalline orientation, (2) utilization of strongly polar and volatile solvents in the upper layer capable of dissolving the bottom layer to form effective D/A interfacial interaction, and (3) establishment of sufficient D/A interfaces.

Non-fullerene acceptors with high crystallinity and photoluminescence quantum yield enable >20% efficiency organic solar cells

The rational design of non-fullerene acceptors (NFAs) with both high crystallinity and photoluminescence quantum yield (PLQY) is of crucial importance for achieving high-efficiency and low-energy-loss organic solar cells (OSCs). However, increasing the crystallinity of an NFA tends to decrease its PLQY, which results in a high non-radiative energy loss in OSCs. Here we demonstrate that the crystallinity and PLQY of NFAs can be fine-tuned by asymmetrically adapting the branching position of alkyl chains on the thiophene unit of the L8-BO acceptor. It was found that L8-BO-C4, with 2-butyloctyl on one side and 4-butyldecyl on the other side, can simultaneously achieve high crystallinity and PLQY. A high efficiency of 20.42% (certified as 20.1%) with an open-circuit voltage of 0.894 V and a fill factor of 81.6% is achieved for the single-junction OSC. This work reveals how important the strategy of shifting the alkyl chain branching position is in developing high-performance NFAs for efficient OSCs.

"Double-Gene" Small Molecule as Guest Component Promotes the Efficiency of Organic Solar Cells Beyond 19.5

Introduction of a guest component into the active layer is a simple yet effective approach to enhance the performance of organic solar cells (OSCs). Despite various guest components successfully employed in the OSCs, efficient guest components require deliberate design and ingenious inspiration, which still remains a big challenge for developing high performance OSCs. In this work, we propose a concept of "structural gene" engineering to create a new "double-gene" small molecule (L-DBDD) by simply combining the structures of both donor PM6 and acceptor L8-BO. L-DBDD inherit the features of both donor and acceptor, which naturally acts as a bridge between donor/acceptor (D/A) interfaces to strengthen D/A interactions and compatibility. Incorporation of this "double-gene" small molecule into the active layer can facilitate rapid charge dissociation and simultaneously optimize molecular packing for efficient charge transport. Consequently, the ternary OSC based on PM6 : L-DBDD : L8-BO blend achieves a top power conversion efficiency (PCE) of 19.51 %, significantly suppressing the binary control device (PCE=18.52 %). These results demonstrate that the design concept of "double-gene" small molecule by combination of the "structural gene" of donor and acceptor provides a simple and meaningful guideline for guest component-assisted highly efficient OSCs.

The Pseudo-Bilayer Bulk Heterojunction Active Layer of Polymer Solar Cells in Green Solvent with 18.48% Efficiency

Planar heterojunction (PHJ) is employed to obtain proper vertical phase separation for highly efficient polymer solar cells (PSCs). However, it heavily relies on the choice of orthogonal solvent in the production process. Here, we fabricated a pseudo-bilayer bulk heterojunction (PBHJ) PSC with cross-distribution in the vertical direction by preparing two layers of PM6 and BTP-eC9 blends in an o-XY solution with different dilution ratios to study the morphological evolution of PBHJ film. We found that the PBHJ film exhibits more uniform and suitable continuous interpenetrating network morphology and proper phase separation in the vertical direction for the formation of p-i-n structure. This provides an effective channel for exciton dissociation and charge transport, which is confirmed by both exciton generation simulations and charge dynamics measurements. The PBHJ devices can effectively inhibit trap recombination and accelerate charge separation and transfer. Based on good active layer morphology and balanced charge mobility, all-green solvent-processed PSCs with champion power conversion efficiencies (PCEs) of 18.48% and 16.83% are obtained in PM6:BTP-eC9 and PTQ10:BTP-eC9 systems, respectively. This work reveals the potential mechanism of morphological evolution induced by the PBHJ structure and provides an alternative approach for developing solution processing PSCs.

Non-Fused Star-Shape Giant Trimer Electron Acceptors for Organic Solar Cells with Efficiency over 19

Organic solar cells (OSCs) based on giant molecular acceptors (GMAs) have attracted extensive attention due to their excellent power conversion efficiency (PCE) and operation stability. However, the large conjugated plane of GMAs poses great challenges in regulating the solubility, over-size aggregation and yield, which in turn further constrains their development in commercial products. Herein, we employ a non-fused skeleton strategy to develop novel non-fused star-shape trimers (3BTT6F and 3BTT6Cl) for improving device performance. Single-bond linkage can break the rigid planarity to form a 3D architecture, generating multidimensional charge transfer pathways. Importantly, the non-fused skeleton strategy can not only significantly improve solubility and synthesis yield, but also effectively suppress molecular excessive aggregation. Consequently, due to the optimized film-forming process and charge dynamics, 3BTT6F-based binary device obtains a high PCE of 17.52 %, which is significantly higher than the reported fully fused trimers. Excitingly, 3BTT6F-based ternary device even obtains a top-level PCE of 19.26 %. Furthermore, the non-fused star-shape configuration also endows these acceptors with enhanced intermolecular interaction in the active layer, demonstrating excellent operational stability. Our work emphasizes the potential of non-fused star-shape trimers, providing a new pathway for achieving highly efficient and stable OSCs.

Insulator-donor electron wavefunction coupling in pseudo-bilayer organic solar cells achieving a certificated efficiency of 19.18

The incorporation of polymeric insulators has led to notable achievements in the field of organic semiconductors. By altering the blending concentration, polymeric insulators exhibit extensive capabilities in regulating molecular configuration, film crystallinity, and mitigation of defect states. However, current research suggests that the improvement in such physical properties is primarily attributed to the enhancement of thin film morphology, an outcome that seems to be an inevitable consequence of incorporating insulators. Herein, we report a general and completely new effect of polymeric insulators in organic semiconductors: the insulator-donor electron wavefunction coupling effect. Such insulators can couple with donor polymers to reduce the energy barrier level and facilitate intramolecular electron transport. Besides the morphological effects, we observed that this coupling effect is another mechanism that can significantly enhance electron mobility (up to 100 times) through the incorporation of polymeric insulators in a series of donor systems. With this effect, we proposed a polymeric insulator blending approach to fabricate state-of-the-art pseudo-bilayer organic solar cells, and the PM6/L8-BO device exhibits a high efficiency of 19.50% (certificated 19.18%) with an improved interfacial electron transport property. This work not only offers a novel perspective on the quantum effect of polymeric insulators in organic semiconductors, but also presents a simple yet effective method for enhancing the performance of organic solar cells.

Solution Sequential Deposition Pseudo-Planar Heterojunction: An Efficient Strategy for State-of-Art Organic Solar Cells

Organic solar cells (OSCs) are considered as a promising new generation of clean energy. Bulk heterojunction (BHJ) structure has been widely employed in the active layer of efficient OSCs. However, precise regulation of morphology in BHJ is still challenging due to the competitive coupling between crystallization and phase separation. Recently, a novel pseudo-planar heterojunction (PPHJ) structure, prepared through solution sequential deposition, has attracted much attention. It is an easy-to-prepare structure in which the phase separation structures, interfaces, and molecular packing can be separately controlled. Employing PPHJ structure, the properties of OSCs, such as power conversion efficiency, stability, transparency, flexibility, and so on, are usually better than its BHJ counterpart. Hence, a comprehensive understanding of the film-forming process, morphology control, and device performance of PPHJ structure should be considered. In terms of the representative works about PPHJ, this review first introduces the fabrication process of active layers based on PPHJ structure. Second, the widely applied morphology control methods in PPHJ structure are summarized. Then, the influences of PPHJ structure on device performance and other property are reviewed, which largely expand its application. Finally, a brief prospect and development tendency of PPHJ devices are discussed with the consideration of their challenges.

Highly Efficient Organic Solar Cells with the Highly Crystalline Third Component as a Morphology Regulator

The morphology of the active layer is crucial for highly efficient organic solar cells (OSCs), which can be regulated by selecting a rational third component. In this work, the highly crystalline nonfullerene acceptor BTP-eC9 is selected as the morphology regulator in OSCs with PM6:BTP-BO-4Cl as the main system. The addition of BTP-eC9 can prolong the nucleation and crystallization progress of acceptor and donor molecules, thereby enhancing the order of molecular arrangement. Meanwhile, the nucleation and crystallization time of the donor is earlier than that of the acceptors after introducing BTP-eC9, which is beneficial for obtaining a better vertical structural phase separation. The exciton dissociation, charge transport, and charge collection are promoted effectively by the optimized morphology of the active layer, which improves the short-circuit current density and filling factor. After introducing BTP-eC9, the power conversion efficiencies (PCEs) of the ternary OSCs are improved from 17.31% to 18.15%. The PCE is further improved to 18.39% by introducing gold nanopyramid (Au NBPs) into the hole transport layer to improve photon utilization efficiency. This work indicates that the morphology can be optimized by selecting a highly crystalline third component to regulate the nucleation and crystallization progress of the acceptor and donor molecules.

Boosting the Efficiency of Perovskite/Organic Tandem Solar Cells via Enhanced Near-Infrared Absorption and Minimized Energy Losses

The compatibility of perovskite and organic photovoltaic materials in solution processing provides a significant advantage in the fabrication of high-efficiency perovskite/organic tandem solar cells. However, additional recombination losses can occur during exciton dissociation in organic materials, leading to energy losses in the near-infrared region of tandem devices. Consequently, a ternary organic rear subcell is designed containing two narrow-bandgap non-fullerene acceptors to enhance the absorption of near-infrared light. Simultaneously, a unique diffusion-controlled growth technique is adopted to optimize the morphology of the ternary active layer, thereby improving exciton dissociation efficiency. This innovation not only broadens the absorption range of near-infrared light but also facilitates the generation and effective dissociation of excitons. Owing to these technological improvements, the power conversion efficiency (PCE) of organic solar cells increased to 19.2%. Furthermore, a wide-bandgap perovskite front subcell is integrated with a narrow-bandgap organic rear subcell to develop a perovskite/organic tandem solar cell. Owing to the reduction in near-infrared energy loss, the PCE of this tandem device significantly improved, reaching 24.5%.

Molecular interaction induced dual fibrils towards organic solar cells with certified efficiency over 20

The nanoscale fibrillar morphology, featuring long-range structural order, provides abundant interfaces for efficient exciton dissociation and high-quality pathways for effective charge transport, is a promising morphology for high performance organic solar cells. Here, we synthesize a thiophene terminated non-fullerene acceptor, L8-ThCl, to induce the fibrillization of both polymer donor and host acceptor, that surpasses the 20% efficiency milestone of organic solar cells. After adding L8-ThCl, the original weak and less continuous nanofibrils of polymer donors, i.e. PM6 or D18, are well enlarged and refined, whilst the host acceptor L8-BO also assembles into nanofibrils with enhanced structural order. By adapting the layer-by-layer deposition method, the enhanced structural order can be retained to significantly boost the power conversion efficiency, with specific values of 19.4% and 20.1% for the PM6:L8-ThCl/L8-BO:L8-ThCl and D18:L8-ThCl/L8-BO:L8-ThCl devices, with the latter being certified 20.0%, which is the highest certified efficiency reported so far for single-junction organic solar cells.

Multi-component Copolymerized Donors enable Frozen Nano-morphology and Superior Ductility for Efficient Binary Organic Solar Cells

Multi-component copolymerized donors (MCDs) have gained significant interest and have been rapidly developed in flexible organic solar cells (f-OSCs) in recent years. However, ensuring the power conversion efficiency (PCE) of f-OSCs while retaining ideal mechanical properties remains an enormous challenge. The fracture strain (FS) value of typical high-efficiency blend films is generally less than 8 %, which is far from the application standards of wearable photovoltaic devices. Therefore, we developed a series of novel MCDs after meticulous molecular design. Among them, the consistent MCD backbone and end-capped functional group formed a highly conjugated molecular plane, and the solubilization and mechanical properties were effectively optimized by modifying the proportion of solubilized alkyl chains. Consequently, due to the formation of entangled structures with a frozen blend film morphology considerably improved the high ductility of the active layer, P10.8/P20.2-TCl exhibited efficient PCE in rigid (18.53 %) and flexible (17.03 %) OSCs, along with excellent FS values (16.59 %) in pristine films, meanwhile, the outstanding FS values of 25.18 % and 12.3 % were achieved by P10.6/P20.4-TCl -based pristine and blend films, respectively, which were one of the highest records achieved by end-capped MCD-based binary OSCs, demonstrating promising application to synchronize the realization of high-efficiency and mechanically ductile flexible OSCs.

Sequentially Processed Bulk-Heterojunction-Buried Structure for Efficient Organic Solar Cells with 500 nm Thickness

Large-area printing fabrication is a distinctive feature of organic solar cells (OSCs). However, the advance of upscalable fabrication is challenged by the thickness of organic active layers considering the importance of both exciton dissociation and charge collection. In this work, a bulk-heterojunction-buried (buried-BHJ) structure is introduced by sequential deposition to realize efficient exciton dissociation and charge collection, thereby contributing to efficient OSCs with 500 nm thick active layers. The buried-BHJ distributes donor and acceptor phases in the vertical direction as charge transport channels, while numerous BHJ interfaces are buried in each phase to facilitate exciton dissociation simultaneously. It is found that buried-BHJ configurations possess efficient exciton dissociation and rapid charge transport, resulting in reduced recombination losses. In comparison with traditional structures, the buried-BHJ structure displays a decent tolerance to film thickness. In particular, a power conversion efficiency of 16.0% is achieved with active layers at a thickness of 500 nm. To the best of the authors' knowledge, this represents the champion efficiency of thick film OSCs.

Impact of Electrostatic Interaction on Vertical Morphology and Energy Loss in Efficient Pseudo-Planar Heterojunction Organic Solar Cells

Although a suitable vertical phase separation (VPS) morphology is essential for improving charge transport efficiency, reducing charge recombination, and ultimately boosting the efficiency of organic solar cells (OSCs), there is a lack of theoretical guidance on how to achieve the ideal morphology. Herein, a relationship between the molecular structure and the VPS morphology of pseudo-planar heterojunction (PPHJ) OSCs is established by using molecular surface electrostatic potential (ESP) as a bridge. The morphological evolution mechanism is revealed by studying four binary systems with vary electrostatic potential difference (∆ESP) between donors (Ds) and acceptors (As). The findings manifest that as ∆ESP increases, the active layer is more likely to form a well-mixed phase, while a smaller ∆ESP favors VPS morphology. Interestingly, it is also observed that a larger ∆ESP leads to enhanced miscibility between Ds and As, resulting in higher non-radiative energy losses (ΔE3). Based on these discoveries, a ternary PPHJ device is meticulously designed with an appropriate ∆ESP to obtain better VPS morphology and lower ΔE3, and an impressive efficiency of 19.09% is achieved. This work demonstrates that by optimizing the ΔESP, not only the formation of VPS morphology can be controlled, but also energy losses can be reduced, paving the way to further boost OSC performance.