Solution-processable exfoliated zeolite nanosheets purified by density gradient centrifugation

Advances and challenges in the development of nanosheet membranes

The development of highly efficient separation membranes utilizing emerging materials with controllable pore size and minimized thickness could greatly enhance the broad applications of membrane-based technologies. Having this perspective, many studies on the incorporation of nanosheets in membrane fabrication have been conducted, and strong interest in this area has grown over the past decade. This article reviews the development of nanosheet membranes focusing on two-dimensional materials as a continuous phase, due to their promising properties, such as atomic or nanoscale thickness and large lateral dimensions, to achieve improved performance compared to their discontinuous counterparts. Material characteristics and strategies to process nanosheet materials into separation membranes are reviewed, followed by discussions on the membrane performances in diverse applications. The review concludes with a discussion of remaining challenges and future outlook for nanosheet membrane technologies.

Two-Dimensional MFI Zeolite Nanosheets Exfoliated by Surfactant Assisted Solution Process

Two-dimensional (2D) zeolite nanosheets are important for the synthesis of high flux zeolite membranes due to their lateral size in a preferred orientation. A way to obtain 2D zeolite nanosheets is to exfoliate interlocked structures generated during the hydrothermal synthesis. The mechanical and polymer assisted exfoliation process leads to mechanical damage in nanosheets and short lateral size. In the present study, polyvinylpyrrolidone (PVP) was introduced as an exfoliation agent and dispersant, so that multilamellar interlocked silicalite-1 zeolite nanosheets successfully exfoliated into a large lateral size (individual nanosheets 500~1200 nm). The good exfoliation behavior was due to the strong penetration of PVP into multilamellar nanosheets. Sonication assisted by mild milling helps PVP molecules to penetrate through the lamellar structure, contributing to the expansion of the distance between adjacent layers and thus decreasing the interactions between each layer. In addition, the stability of exfoliated nanosheets was evaluated with a series of organic solvents. The exfoliated nanosheets were well dispersed in n-butanol and stable for 30 days. Therefore, the PVP-assisted solution-based exfoliation process provides high aspect ratio MFI zeolite nanosheets in organic solvents for a long period.

Gas-sieving zeolitic membranes fabricated by condensation of precursor nanosheets

The synthesis of molecular-sieving zeolitic membranes by the assembly of building blocks, avoiding the hydrothermal treatment, is highly desired to improve reproducibility and scalability. Here we report exfoliation of the sodalite precursor RUB-15 into crystalline 0.8-nm-thick nanosheets, that host hydrogen-sieving six-membered rings (6-MRs) of SiO₄ tetrahedra. Thin films, fabricated by the filtration of a suspension of exfoliated nanosheets, possess two transport pathways: 6-MR apertures and intersheet gaps. The latter were found to dominate the gas transport and yielded a molecular cutoff of 3.6 Å with a H₂/N₂ selectivity above 20. The gaps were successfully removed by the condensation of the terminal silanol groups of RUB-15 to yield H₂/CO₂ selectivities up to 100. The high selectivity was exclusively from the transport across 6-MR, which was confirmed by a good agreement between the experimentally determined apparent activation energy of H₂ and that computed by ab initio calculations. The scalable fabrication and the attractive sieving performance at 250-300 °C make these membranes promising for precombustion carbon capture.

All-Nanoporous Hybrid Membranes: Incorporating Zeolite Nanoparticles and Nanosheets with Zeolitic Imidazolate Framework Matrices

Metal-organic framework (MOF) membranes have attractive molecular separation properties but require challenging thin-film deposition techniques on expensive/specialty supports to obtain high performance relative to conventional polymer membranes. We demonstrate and analyze in detail the new concept of all-nanoporous hybrid membranes (ANHMs), which combines two or more nanoporous materials of different morphologies into a single membrane without the use of any polymeric materials. This allows access to a previously inaccessible region of very high permeability and selectivity properties, a feature that enables ANHMs to show high performance even when fabricated with simple coating and solvent evaporation methods on low-cost supports. We synthesize several types of ANHMs that combine the MOF material ZIF-8 with the high-silica zeolite MFI (the latter being employed in both nanoparticle and nanosheet forms). We show that continuous ANHMs can be obtained with high (∼50%) volume fractions of both MOF and zeolite components. Analysis of the multilayer microstructures of these ANHMs by multiple techniques allows estimation of the propylene/propane separation properties of individual ANHM layers, providing initial insight into the dramatically increased permeability and selectivity observed in ANHMs in relation to single-phase nanoporous membranes.

In Situ 3D-to-2D Transformation of Manganese-Based Layered Silicates for Tumor-Specific T1-Weighted Magnetic Resonance Imaging with High Signal-to-Noise and Excretability

Recently, Mn(II)-based T₁-weighted magnetic resonance imaging (MRI) contrast agents (CAs) have been explored widely for cancer diagnosis. However, the "always-on" properties and poor excretability of the conventional Mn(II)-based CAs leads to high background signals and unsatisfactory clearance from the body. Here, we report an "in situ three-dimensional to two-dimensional (3D-to-2D) transformation" method to prepare novel excretable 2D manganese-based layered silicates (Mn-LSNs) with extremely high signal-to-noise for tumor-specific MR imaging for the first time. Our observations combined with density functional theory (DFT) calculations reveal that 3D metal (Mn, Fe, Co) oxide nanoparticles are initially formed from the molecular precursor solution and then in situ transform into 2D metal (Mn, Fe, Co)-based layered silicates triggered by the addition of tetraethyl orthosilicate, which provides a time-saving and versatile way to prepare novel 2D silicate nanomaterials. The unique ion-exchangeable capacity and high host layer charge density endow Mn-LSNs with an "ON/OFF" pH/GSH stimuli-activatable T₁ relaxivity with superb high signal-to-noise (640-, 1200-fold for slightly acidic and reductive changes, respectively). Further in vivo MR imaging reveals that Mn-LSNs exhibit a continuously rapid T₁-MRI signal enhancement in tumor tissue and no visible signal enhancement in normal tissue, indicating an excellent tumor-specific imaging. In addition, Mn-LSNs exhibit a rapid excretion from the mouse body in 24 h and invisible organ toxicity, which could help to solve the critical intractable degradation issue of conventional inorganic CAs. Moreover, the tumor microenvironment (pH/GSH/H₂O₂) specific degradability of Mn-LSNs could help to improve the penetration depth of particles into the tumor parenchyma. Developing this novel Mn-LSNs contrast agent, together with the already demonstrated capacity of layered silicates for drug and gene delivery, provides opportunities for future cancer theranostics.

Uniform hierarchical MFI nanosheets prepared via anisotropic etching for solution-based sub-100-nm-thick oriented MFI layer fabrication

Zeolite nanosheets have shown unprecedented opportunities for a wide range of applications, yet developing facile methods for fabrication of uniform zeolite nanosheets remains a great challenge. Here, a facile approach involving anisotropic etching with an aqueous solution of tetrapropylammonium hydroxide (TPAOH) was developed for preparing uniform high-aspect ratio hierarchical MFI nanosheets. In addition, the mechanism associated with the formation of MFI nanosheets was proposed. In the next step, a dynamic air-liquid interface-assisted self-assembly method and single-mode microwave heating were used for b-oriented MFI nanosheets monolayer deposition and controlled in-plane solution-based epitaxial growth, respectively, ensuring the formation of well-intergrown b-oriented MFI layers with sub-100-nm thickness. Moreover, our study indicated that b-oriented ultrathin MFI layers could be fabricated on diverse substrates demonstrating excellent anticorrosion capacity, ionic sieving properties, and n-/i-butane isomer separation performance.

Two-dimensional material membranes for critical separations

In this review, we summarize the separation mechanisms and materials adopted for the fabrication of 2D material membranes as well as their applications in critical separations.

Tuning the Potential Energy Landscape to Suppress Ostwald Ripening in Surface-Supported Catalyst Systems

Rational control of nanoparticle (NP) size distribution during operation is crucial to improve catalytic performance and noble metal sustainability. Herein, we explore the Ostwald ripening (OR) of metal atoms on zeolite surfaces by a coupled theoretical-experimental approach. Zeolites with the same structure (ZSM-5) but different concentrations of aluminum doped into the matrix were observed to yield systematic differences in supported nanoparticle size distributions. Our first-principles simulations suggest that NP stability at high temperature is governed by both geometric constraints and the roughness of the energetic landscape. Calculated adatom migration paths across the zeolite surface and desorption paths from the supported NPs lend insight into the modified OR sintering processes with the emergence of different binding configurations as the aluminum concentration increases from pristine to heavily doped ZSM-5. These findings reveal the potential for the rational design of support structures to suppress OR sintering.

2D Oxide Nanomaterials to Address the Energy Transition and Catalysis

2D oxide nanomaterials constitute a broad range of materials, with a wide array of current and potential applications, particularly in the fields of energy storage and catalysis for sustainable energy production. Despite the many similarities in structure, composition, and synthetic methods and uses, the current literature on layered oxides is diverse and disconnected. A number of reviews can be found in the literature, but they are mostly focused on one of the particular subclasses of 2D oxides. This review attempts to bridge the knowledge gap between individual layered oxide types by summarizing recent developments in all important 2D oxide systems including supported ultrathin oxide films, layered clays and double hydroxides, layered perovskites, and novel 2D-zeolite-based materials. Particular attention is paid to the underlying similarities and differences between the various materials, and the subsequent challenges faced by each research community. The potential of layered oxides toward future applications is critically evaluated, especially in the areas of electrocatalysis and photocatalysis, biomass conversion, and fine chemical synthesis. Attention is also paid to corresponding novel 3D materials that can be obtained via sophisticated engineering of 2D oxides.

Zeolitic imidazolate framework membranes made by ligand-induced permselectivation

Zeolitic imidazolate framework (ZIF) membranes are emerging as a promising energy-efficient separation technology. However, their reliable and scalable manufacturing remains a challenge. We demonstrate the fabrication of ZIF nanocomposite membranes by means of an all-vapor-phase processing method based on atomic layer deposition (ALD) of ZnO in a porous support followed by ligand-vapor treatment. After ALD, the obtained nanocomposite exhibits low flux and is not selective, whereas after ligand-vapor (2-methylimidazole) treatment, it is partially transformed to ZIF and shows stable performance with high mixture separation factor for propylene over propane (an energy-intensive high-volume separation) and high propylene flux. Membrane synthesis through ligand-induced permselectivation of a nonselective and impermeable deposit is shown to be simple and highly reproducible and holds promise for scalability.

Enhanced C3H6/C3H8 separation performance on MOF membranes through blocking defects and hindering framework flexibility by silicone rubber coating

The polydimethylsiloxane (PDMS) coating penetrated into the underneath ZIF-8 polycrystalline membrane not only blocking the inter-crystalline defects but also hindering the flexibility of the ZIF-8 framework, resulting in an unusual and highly desired increase in the separation selectivity of the C₃H₆/C₃H₈ mixture under high feeding pressures.

Engineered Transport in Microporous Materials and Membranes for Clean Energy Technologies

Many forward-looking clean-energy technologies hinge on the development of scalable and efficient membrane-based separations. Ongoing investment in the basic research of microporous materials is beginning to pay dividends in membrane technology maturation. Specifically, improvements in membrane selectivity, permeability, and durability are being leveraged for more efficient carbon capture, desalination, and energy storage, and the market adoption of membranes in those areas appears to be on the horizon. Herein, an overview of the microporous materials chemistry driving advanced membrane development, the clean-energy separations employing them, and the theoretical underpinnings tying membrane performance to membrane structure across multiple length scales is provided. The interplay of pore architecture and chemistry for a given set of analytes emerges as a critical design consideration dictating mass transport outcomes. Opportunities and outstanding challenges in the field are also discussed, including high-flux 2D molecular-sieving membranes, phase-change adsorbents as performance-enhancing components in composite membranes, and the need for quantitative metrologies for understanding mass transport in heterophasic materials and in micropores with unusual chemical interactions with analytes of interest.

para-Xylene Ultra-selective Zeolite MFI Membranes Fabricated from Nanosheet Monolayers at the Air-Water Interface

The control of membrane morphology and microstructure is crucial to improve the separation performance of molecular-sieve membranes. This can be enabled by making thin, dense, and uniform seed-crystal coatings, which are then intergrown into continuous membranes. Herein, we show a novel and simple floating particle coating method can give closely packed monolayers of zeolite nanosheets on nonporous or porous supports. The zeolite nanosheet monolayer is formed at the air-water interface in a conical Teflon trough. As the water in the trough is drained, the monolayer is deposited on a support placed below. Membranes prepared by gel-free secondary growth of the nanosheets deposited by this method show unprecedented ultra-selective performance for separation of para- from ortho-xylene (separation factor >10 000).

Exfoliation of two-dimensional zeolites in liquid polybutadienes

Layered zeolite precursors were successfully exfoliated by brief shearing or sonication with the assistance of commercially available telechelic liquid polybutadienes at room temperature. The exfoliated zeolite nanosheets can form a stable suspension in an organic solvent, providing exciting potential for the fabrication of zeolite membranes, composite materials and hierarchical zeolites.

Assembly and Electronic Applications of Colloidal Nanomaterials

Artificial solids and thin films assembled from colloidal nanomaterials give rise to versatile properties that can be exploited in a range of technologies. In particular, solution-based processes allow for the large-scale and low-cost production of nanoelectronics on rigid or mechanically flexible substrates. To achieve this goal, several processing steps require careful consideration, including nanomaterial synthesis or exfoliation, purification, separation, assembly, hybrid integration, and device testing. Using a ubiquitous electronic device - the field-effect transistor - as a platform, colloidal nanomaterials in three electronic material categories are reviewed systematically: semiconductors, conductors, and dielectrics. The resulting comparative analysis reveals promising opportunities and remaining challenges for colloidal nanomaterials in electronic applications, thereby providing a roadmap for future research and development.

Growth of two-dimensional silicalite-1 on graphene oxide with controllable electrical conductivity

Two-dimensional (2D) silicalite-1 zeolites are fabricated by introducing graphene oxide (GO) into a multilamellar MFI synthesis system. These composite materials exhibit high and controllable electrical conductivity with different amounts of GO.

Nanoscale Control of Homoepitaxial Growth on a Two-Dimensional Zeolite

Nanoscale crystal growth control is crucial for tailoring two-dimensional (2D) zeolites (crystallites with thickness less than two unit cells) and thicker zeolite nanosheets for applications in separation membranes and as hierarchical catalysts. However, methods to control zeolite crystal growth with nanometer precision are still in their infancy. Herein, we report solution-based growth conditions leading to anisotropic epitaxial growth of 2D zeolites with rates as low as few nanometers per day. Contributions from misoriented surface nucleation and rotational intergrowths are eliminated. Growth monitoring at the single-unit-cell level reveals novel nanoscale crystal-growth phenomena associated with the lateral size and surface curvature of 2D zeolites.

Synthetic Two-Dimensional Materials: A New Paradigm of Membranes for Ultimate Separation

Microporous membranes act as selective barriers and play an important role in industrial gas separation and water purification. The permeability of such membranes is inversely proportional to their thickness. Synthetic two-dimensional materials (2DMs), with a thickness of one to a few atoms or monomer units are ideal candidates for developing separation membranes. Here, groundbreaking advances in the design, synthesis, processing, and application of 2DMs for gas and ion separations, as well as water desalination are presented. This report describes the syntheses, structures, and mechanical properties of 2DMs. The established methods for processing 2DMs into selective permeation membranes are also discussed and the separation mechanism and their performances addressed. Current challenges and emerging research directions, which need to be addressed for developing next-generation separation membranes, are summarized.

Two-Dimensional-Material Membranes: A New Family of High-Performance Separation Membranes

Two-dimensional (2D) materials of atomic thickness have emerged as nano-building blocks to develop high-performance separation membranes that feature unique nanopores and/or nanochannels. These 2D-material membranes exhibit extraordinary permeation properties, opening a new avenue to ultra-fast and highly selective membranes for water and gas separation. Summarized in this Minireview are the latest ground-breaking studies in 2D-material membranes as nanosheet and laminar membranes, with a focus on starting materials, nanostructures, and transport properties. Challenges and future directions of 2D-material membranes for wide implementation are discussed briefly.

Oriented MFI Membranes by Gel-Less Secondary Growth of Sub-100 nm MFI-Nanosheet Seed Layers

A zeolite membrane fabrication process combining 2D-zeolite nanosheet seeding and gel-free secondary growth is described. This process produces selective molecular sieve films that are as thin as 100 nm and exhibit record high permeances for xylene- and butane-isomers.

Quantification of thickness and wrinkling of exfoliated two-dimensional zeolite nanosheets

Some two-dimensional (2D) exfoliated zeolites are single- or near single-unit cell thick silicates that can function as molecular sieves. Although they have already found uses as catalysts, adsorbents and membranes precise determination of their thickness and wrinkling is critical as these properties influence their functionality. Here we demonstrate a method to accurately determine the thickness and wrinkles of a 2D zeolite nanosheet by comprehensive 3D mapping of its reciprocal lattice. Since the intensity modulation of a diffraction spot on tilting is a fingerprint of the thickness, and changes in the spot shape are a measure of wrinkling, this mapping is achieved using a large-angle tilt-series of electron diffraction patterns. Application of the method to a 2D zeolite with MFI structure reveals that the exfoliated MFI nanosheet is 1.5 unit cells (3.0 nm) thick and wrinkled anisotropically with up to 0.8 nm average surface roughness.

Zeolite membranes – a review and comparison with MOFs

The latest developments in zeolite and MOF membranes are reviewed, with an emphasis on synthesis techniques. Industrial applications, hydrothermal stability, polymer-supported and mixed matrix membranes are some of the aspects discussed.

Purifying colloidal nanoparticles through ultracentrifugation with implications for interfaces and materials

Liquid-phase processing and colloidal self-assembly will be critical to the successful implementation of nanotechnology in the next generation of materials and devices. A key hurdle to realizing this will be the development of efficient methods to purify nanomaterials composed of a variety of shapes, including nanocrystals, nanotubes, and nanoplates. Although density-gradient ultracentrifugation (DGU) has long been appreciated as a valuable tool for separating biological macromolecules and components, the method has recently emerged as an effective way to purify colloidal nanoparticles by size and optical and electronic properties. In this feature article, we review our recent contributions to this growing field, with an emphasis on some of the implications that our results have for interfaces and materials. Through transient or isopycnic DGU performed in both aqueous and organic environments, we demonstrate some explicit examples of how the mechanical, electronic, and optical properties of thin films assembled from two specific colloidal nanomaterials--single-walled carbon nanotubes and silicon nanocrystals--can be modified in response to fractionation.