1
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Wang X, Li J, Liu Y, Li D, Ma M, Xie Y, You W, Zheng A, Xiong L. Effect of Synthesis Temperature on Performance of Phenazine-Based Cathode for Sodium Dual-Ion Batteries. CHEMSUSCHEM 2025; 18:e202401841. [PMID: 39317988 DOI: 10.1002/cssc.202401841] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/20/2024] [Revised: 09/24/2024] [Accepted: 09/24/2024] [Indexed: 09/26/2024]
Abstract
Organic materials have attracted much attention in the field of electrochemical energy storage due to their ecological sustainability, abundant resources and structural designability. However, low electrical conductivity and severe agglomeration of organic materials lead to poor discharge capacity and reaction kinetics in batteries. Herein, the morphology of the phenazine-based organic polymer poly(5,10-diphenylphenazine) (PDPPZ) was modified by varying the synthesis temperature. PDPPZ-165 °C with an exceptional porous structure provides abundant reaction channels for rapid charge transfer and diffusion that improves the reaction kinetics in sodium dual-ion batteries. Therefore, PDPPZ-165 °C cathode possesses excellent rapid charge-discharge capability delivering a specific capacity of 119.2 mAh g-1 at 40 C. Furthermore, a high specific capacity of 124.7 mAh g-1 can be provided even at a high loading of 16 mg cm-2 at 0.5 C with a capacity retention of 86.4 % after 500 cycles. This work could afford new insights for optimizing the performance of organic cathode materials in sodium dual-ion batteries.
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Affiliation(s)
- Xuan Wang
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Jianlin Li
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Yifan Liu
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Dong Li
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Mingbo Ma
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Yuehong Xie
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Wenzhi You
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Aqun Zheng
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Lilong Xiong
- Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
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2
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Luo Z, Peng X, Wang L, Luo B. Insights into Mechanistic Aspect of Organic Materials for Aluminum-Ion Batteries. CHEMSUSCHEM 2025; 18:e202401397. [PMID: 39257025 PMCID: PMC11789990 DOI: 10.1002/cssc.202401397] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/28/2024] [Revised: 09/03/2024] [Accepted: 09/06/2024] [Indexed: 09/12/2024]
Abstract
Rechargeable aluminum-ion batteries (AIBs) with organic electrode materials have garnered significant attention due to their excellent safety profile, cost-effectiveness, and eco-friendly nature. This review examines the fundamental properties of organic compounds and their effects on battery performance, with a primary focus on how changes in ion interactions and charge storage mechanisms at active sites influence overall performance. The aim is to propose innovative design approaches for AIBs that overcome the constraints associated with various types of organic materials. The review also discusses the application of advanced analytical tools, providing insights to better understand the electrochemical process of AIBs.
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Affiliation(s)
- Zhiruo Luo
- Australian Institute for Bioengineering and NanotechnologyThe University of QueenslandSt Lucia, QLD4072Australia
| | - Xiyue Peng
- Australian Institute for Bioengineering and NanotechnologyThe University of QueenslandSt Lucia, QLD4072Australia
| | - Lianzhou Wang
- Australian Institute for Bioengineering and NanotechnologyThe University of QueenslandSt Lucia, QLD4072Australia
- School of Chemical EngineeringThe University of QueenslandSt Lucia, QLD4072Australia
| | - Bin Luo
- Australian Institute for Bioengineering and NanotechnologyThe University of QueenslandSt Lucia, QLD4072Australia
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3
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He S, Li L, Wu Y, He S, Guo D. Cluster intercalation of aluminum tetrachloride in AlN cathode: Exploration and analysis of aluminum ion batteries. J Chem Phys 2024; 161:114306. [PMID: 39291686 DOI: 10.1063/5.0219080] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2024] [Accepted: 09/02/2024] [Indexed: 09/19/2024] Open
Abstract
When chloroaluminate (AlCl4-) serves as the electrolyte, aluminum nitride (AlN) has shown promise as a cathode material in aluminum ion batteries. However, there is currently a lack of research on the mechanisms of charge transfer and cluster intercalation between AlCl4 and AlN cathode materials. Herein, first-principles calculations are employed to investigate the intercalation mechanism of AlCl4 within the AlN cathode. By calculating the formation energies of stage-1-5 AlN-AlCl4 intercalation compounds with the insertion of individual AlCl4 cluster, we found that the structure of the stage-4 intercalation compounds exhibits the highest stability, suggesting that when the clusters begin to intercalate, it is important to start with the formation of the stage-4 intercalation compounds. In the subsequent phases of the charging process (stages 1 and 2), the stabilized structure with four inserted clusters demonstrates two characteristics: the coexistence of standing and lying clusters and the insertion of two standing clusters in an upside-down doubly stacked configuration, which further improve the spatial utilization while maintaining the structural stability. In addition, we infer that a phenomenon of coexisting intercalation compounds with mixed stages will occur in the course of the charging and discharging processes. More importantly, the diffusion barrier of AlCl4 in AlN-AlCl4 intercalation compounds decreases with the reduction of stage number, ensuring the rate performance of batteries. Therefore, we expect that our work will contribute to comprehend the intercalation mechanism of AlCl4 into the AlN cathode materials of aluminum ion batteries, providing guidance for related experimental work.
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Affiliation(s)
- Shanshan He
- School of Electronic Science and Engineering, Xiamen University, Xiamen, Fujian 361005, China
- College of R&D Center of Integrated Circuit, Xiamen University, Xiamen, Fujian 361005, China
| | - Leilei Li
- School of Electronic Science and Engineering, Xiamen University, Xiamen, Fujian 361005, China
- College of R&D Center of Integrated Circuit, Xiamen University, Xiamen, Fujian 361005, China
| | - Yijin Wu
- School of Electronic Science and Engineering, Xiamen University, Xiamen, Fujian 361005, China
- College of R&D Center of Integrated Circuit, Xiamen University, Xiamen, Fujian 361005, China
| | - Shan He
- School of Electronic Science and Engineering, Xiamen University, Xiamen, Fujian 361005, China
- College of R&D Center of Integrated Circuit, Xiamen University, Xiamen, Fujian 361005, China
| | - Donghui Guo
- School of Electronic Science and Engineering, Xiamen University, Xiamen, Fujian 361005, China
- College of R&D Center of Integrated Circuit, Xiamen University, Xiamen, Fujian 361005, China
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4
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Gao Y, Zhang D, Zhang S, Li L. Research Advances of Cathode Materials for Rechargeable Aluminum Batteries. CHEM REC 2024; 24:e202400085. [PMID: 39148161 DOI: 10.1002/tcr.202400085] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/30/2024] [Revised: 06/07/2024] [Indexed: 08/17/2024]
Abstract
Rechargeable aluminum ion batteries (AIBs) have recently gained widespread research concern as energy storage technologies because of their advantages of being safe, economical, environmentally friendly, sustainable, and displaying high performance. Nevertheless, the intense Coulombic interactions between the Al3+ ions with high charge density and the lattice of the electrode body lead to poor cathode kinetics and limited cycle life in AIBs. This paper reviews the recent advances in the cathode design of AIBs to gain a comprehensive understanding of the opportunities and challenges presented by current AIBs. In addition, the advantages, limitations, and possible solutions of each cathode material are discussed. Finally, the future development prospect of the cathode materials is presented.
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Affiliation(s)
- Yanhong Gao
- Shaanxi Key Laboratory of Catalysis, School of Chemistry and Environment Science, Shaanxi University of Technology, Hanzhong, 723001, China
| | - Dan Zhang
- Shaanxi Key Laboratory of Catalysis, School of Chemistry and Environment Science, Shaanxi University of Technology, Hanzhong, 723001, China
- School of Materials Science and Engineering, Northwestern Polytechnical University (NPU), Xi'an, 710072, China
| | - Shengrui Zhang
- Shaanxi Key Laboratory of Catalysis, School of Chemistry and Environment Science, Shaanxi University of Technology, Hanzhong, 723001, China
| | - Le Li
- Shaanxi Key Laboratory of Industrial Automation, School of Mechanical Engineering, Shaanxi University of Technology, Hanzhong, 723001, China
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5
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Yang Z, Meng P, Jiang M, Zhang X, Zhang J, Fu C. Intermolecular Hydrogen Bonding Networks Stabilized Organic Supramolecular Cathode for Ultra-High Capacity and Ultra-Long Cycle Life Rechargeable Aluminum Batteries. Angew Chem Int Ed Engl 2024; 63:e202403424. [PMID: 38545934 DOI: 10.1002/anie.202403424] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/18/2024] [Indexed: 04/25/2024]
Abstract
Rechargeable aluminum batteries (RABs) are a promising candidate for large-scale energy storage, attributing to the abundant reserves, low cost, intrinsic safety, and high theoretical capacity of Al. However, the cathode materials reported thus far still face challenges such as limited capacity, sluggish kinetics, and undesirable cycle life. Herein, we propose an organic cathode benzo[i] benzo[6,7] quinoxalino [2,3-a] benzo [6,7] quinoxalino [2,3-c] phenazine-5,8,13,16,21,24-hexaone (BQQPH) for RABs. The six C=O and six C=N redox active sites in each molecule enable BQQPH to deliver a record ultra-high capacity of 413 mAh g-1 at 0.2 A g-1. Encouragingly, the intermolecular hydrogen bonding network and π-π stacking interactions endow BQQPH with robust structural stability and minimal solubility, enabling an ultra-long lifetime of 100,000 cycles. Moreover, the electron-withdrawing carbonyl group induces a reduction in the energy level of the lowest unoccupied molecular orbital and expands the π-conjugated system, which considerably enhances both the discharge voltage and redox kinetics of BQQPH. In situ and ex situ characterizations combined with theoretical calculations unveil that the charge storage mechanism is reversible coordination/dissociation of AlCl2 + with the N and O sites in BQQPH accompanied by 12-electron transfer. This work provides valuable insights into the design of high-performance organic cathode materials for RABs.
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Affiliation(s)
- Zhaohui Yang
- School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
| | - Pengyu Meng
- School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
| | - Min Jiang
- School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
| | - Xinlong Zhang
- School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
| | - Jiao Zhang
- School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
| | - Chaopeng Fu
- School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
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6
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Wang X, Zhuang R, Liu X, Hu M, Shen P, Luo J, Yang J, Wu J. Insight into the Storage Mechanism of Sandwich-Like Molybdenum Disulphide/Carbon Nanofibers Composite in Aluminum-Ion Batteries. NANOMATERIALS (BASEL, SWITZERLAND) 2024; 14:442. [PMID: 38470773 DOI: 10.3390/nano14050442] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/25/2024] [Revised: 02/15/2024] [Accepted: 02/22/2024] [Indexed: 03/14/2024]
Abstract
Aluminum-ion batteries (AIBs) have become a research hotspot in the field of energy storage due to their high energy density, safety, environmental friendliness, and low cost. However, the actual capacity of AIBs is much lower than the theoretical specific capacity, and their cycling stability is poor. The exploration of energy storage mechanisms may help in the design of stable electrode materials, thereby contributing to improving performance. In this work, molybdenum disulfide (MoS2) was selected as the host material for AIBs, and carbon nanofibers (CNFs) were used as the substrate to prepare a molybdenum disulfide/carbon nanofibers (MoS2/CNFs) electrode, exhibiting a residual reversible capacity of 53 mAh g-1 at 100 mA g-1 after 260 cycles. The energy storage mechanism was understood through a combination of electrochemical characterization and first-principles calculations. The purpose of this study is to investigate the diffusion behavior of ions in different channels in the host material and its potential energy storage mechanism. The computational analysis and experimental results indicate that the electrochemical behavior of the battery is determined by the ion transport mechanism between MoS2 layers. The insertion of ions leads to lattice distortion in the host material, significantly impacting its initial stability. CNFs, serving as a support material, not only reduce the agglomeration of MoS2 grown on its surface, but also effectively alleviate the volume expansion caused by the host material during charging and discharging cycles.
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Affiliation(s)
- Xiaobing Wang
- School of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314000, China
| | - Ruiyuan Zhuang
- School of Mechanical and Electrical Engineering, Jiaxing Nanhu University, Jiaxing 314000, China
| | - Xinyi Liu
- School of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314000, China
| | - Mingxuan Hu
- School of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314000, China
| | - Panfeng Shen
- School of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314000, China
| | - Jintao Luo
- School of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314000, China
| | - Jianhong Yang
- School of Materials Science and Engineering, Jiangsu University, Zhenjiang 212013, China
| | - Jianchun Wu
- School of Materials Science and Engineering, Jiangsu University, Zhenjiang 212013, China
- Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064, China
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7
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Lu Y, Wu G, Zhao X, Wang X, Zhang W, Li Z. Application of triphenylphosphine organic compounds constructed with O, S, and Se in aluminum ion batteries. J Colloid Interface Sci 2023; 651:296-303. [PMID: 37542904 DOI: 10.1016/j.jcis.2023.07.208] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/27/2023] [Revised: 07/23/2023] [Accepted: 07/31/2023] [Indexed: 08/07/2023]
Abstract
Due to their high reactivity and theoretical capacity, chalcogen elements have been favored and applied in many battery studies. However, the high surface charge density and high solubility of these elements as electrode materials have hindered their deeper exploration due to the shuttle effect. In this article, organic structural triphenylphosphine is used as a molecular main chain structure, and chalcogen elements O, S, and Se are introduced to combine with P as active sites. This approach not only takes advantage of the beneficial effects of the aromatic ring on the physical and chemical properties of the chalcogen element but also allows for the optimization of its advantages. By utilizing Triphenylphosphine selenide (TP-Se) as the cathode material in aluminum-ion batteries(AIBs), a high-performance Al-organic battery was fabricated, which exhibited a high initial capacity of 180.6 mAh g-1 and stable cycling for up to 1000 cycles. Based on density functional theory (DFT) calculations, TP-Se exhibits a smaller energy gap, which renders it favorable for chemical reactions. Moreover, the calculated results suggest that TP-Se tends to undergo redox reactions with AlCl2+. The molecular structure of triphenylphosphine and its combination with Se offers an enticing pathway for designing cathode materials in aluminum-organic batteries.
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Affiliation(s)
- Yong Lu
- Hebei Key Laboratory of Optic-Electronic Information and Materials, National & Local Joint Engineering Laboratory of New Energy Photoelectric Devices, College of Physics Science and Technology, Hebei University, Baoding 071002, China
| | - Gaohong Wu
- Hebei Key Laboratory of Optic-Electronic Information and Materials, National & Local Joint Engineering Laboratory of New Energy Photoelectric Devices, College of Physics Science and Technology, Hebei University, Baoding 071002, China
| | - Xiaohui Zhao
- Hebei Key Laboratory of Optic-Electronic Information and Materials, National & Local Joint Engineering Laboratory of New Energy Photoelectric Devices, College of Physics Science and Technology, Hebei University, Baoding 071002, China
| | - Xiaoxu Wang
- Deep Potential Technology, Beijing 100080, China; AI for Science Institute, Beijing 100080, China.
| | - Wenming Zhang
- Hebei Key Laboratory of Optic-Electronic Information and Materials, National & Local Joint Engineering Laboratory of New Energy Photoelectric Devices, College of Physics Science and Technology, Hebei University, Baoding 071002, China.
| | - Zhanyu Li
- Hebei Key Laboratory of Optic-Electronic Information and Materials, National & Local Joint Engineering Laboratory of New Energy Photoelectric Devices, College of Physics Science and Technology, Hebei University, Baoding 071002, China.
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8
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Das S, Manna S, Pathak B. Unlocking the Potential of Dual-Ion Batteries: Identifying Polycyclic Aromatic Hydrocarbon Cathodes and Intercalating Salt Combinations through Machine Learning. ACS APPLIED MATERIALS & INTERFACES 2023; 15:54520-54529. [PMID: 37973157 DOI: 10.1021/acsami.3c13179] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/19/2023]
Abstract
Dual-ion batteries (DIBs) represent a promising energy storage technology, offering a cost-effective safe solution with impressive electrochemical performance. The large combinatorial configuration space of the electrode-electrolyte leads to design challenges. We present a machine learning (ML) approach for accurately predicting the voltage and volume changes of polycyclic aromatic hydrocarbon (PAH) cathodes upon intercalation with a variety of DIB salts following different mechanisms. Gradient Boosting and XGBoost Regression models trained on the data set demonstrate exceptional performance in voltage and volume change prediction, respectively. The models are further cross-validated and utilized to predict the properties for ∼700 combinations of PAH and DIB salt intercalations, a subset of which is further validated by density functional theory. Using average voltage and volume change for all combinations of PAHs and salts, preferable combinations for high/low voltage requirements along with long-term stability are obtained. Overall, the study shows the applicability of PAHs in DIBs exhibiting good electrochemical performance with low volume change compared to graphite indicative of its potential to overcome the cycling stability issues of DIBs. This research establishes a reliable and broadly applicable ML-based workflow for efficient screening and accelerated design of advanced PAH cathodes and salts, thus driving progress in the field of DIBs.
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Affiliation(s)
- Sandeep Das
- Department of Chemistry, Indian Institute of Technology (IIT) Indore, Indore, Madhya Pradesh 453552, India
| | - Souvik Manna
- Department of Chemistry, Indian Institute of Technology (IIT) Indore, Indore, Madhya Pradesh 453552, India
| | - Biswarup Pathak
- Department of Chemistry, Indian Institute of Technology (IIT) Indore, Indore, Madhya Pradesh 453552, India
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9
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Li C, Lv Z, Du H, Zhao L, Yao J, Han Y, Chen H, Zhang G, Bian Y. Optimization of an Artificial Solid Electrolyte Interphase Formed on an Aluminum Anode and Its Application in Rechargeable Aqueous Aluminum Batteries. ACS APPLIED MATERIALS & INTERFACES 2023; 15:50166-50173. [PMID: 37870466 DOI: 10.1021/acsami.3c09885] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/24/2023]
Abstract
Electrochemical cells that incorporate aluminum (Al) as the active material have become increasingly popular due to the advantages of high energy density, cost-effectiveness, and superior safety features. Despite the progress made by research groups in developing rechargeable Al//MxOy (M = Mn, V, etc.) cells using an aqueous Al trifluoromethanesulfonate-based electrolyte, the reactions occurring at the Al anode are still not fully understood. In this study, we explore the artificial solid electrolyte interphase (ASEI) on the Al anode by soaking it in AlCl3/urea ionic liquid. Surprisingly, our findings reveal that the ASEI actually promotes the corrosion of Al by providing chloride anions rather than facilitating the transport of Al3+ ions during charge/discharge cycles. Importantly, the ASEI significantly enhances the cycling stability and activity of Al cells. The primary reactions occurring at the Al anode during the charge/discharge cycle were determined to be irreversible oxidation and gas evolution. Furthermore, we demonstrate the successful realization of urea-treated Al (UTAl)//AlxMnO2 cells (discharge operating voltage of ∼1.45 V and specific capacity of 280 mAh/g), providing a platform to investigate the underlying mechanisms of these cells further. Overall, our work highlights the importance of ASEI in controlling the corrosion of Al in aqueous electrolytes, emphasizing the need for the further development of electrolytic materials that facilitate the transport of Al3+ ions in rechargeable Al batteries.
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Affiliation(s)
- Changfu Li
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Zichuan Lv
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Huiping Du
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Lishun Zhao
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Jintao Yao
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Yuqing Han
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Hui Chen
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Guoxin Zhang
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
| | - Yinghui Bian
- College of Energy Storage Technology, Shandong University of Science and Technology, Qingdao 266590, P. R. China
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10
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Fonseca N, Thummalapalli SV, Jambhulkar S, Ravichandran D, Zhu Y, Patil D, Thippanna V, Ramanathan A, Xu W, Guo S, Ko H, Fagade M, Kannan AM, Nian Q, Asadi A, Miquelard-Garnier G, Dmochowska A, Hassan MK, Al-Ejji M, El-Dessouky HM, Stan F, Song K. 3D Printing-Enabled Design and Manufacturing Strategies for Batteries: A Review. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2023:e2302718. [PMID: 37501325 DOI: 10.1002/smll.202302718] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/31/2023] [Revised: 07/08/2023] [Indexed: 07/29/2023]
Abstract
Lithium-ion batteries (LIBs) have significantly impacted the daily lives, finding broad applications in various industries such as consumer electronics, electric vehicles, medical devices, aerospace, and power tools. However, they still face issues (i.e., safety due to dendrite propagation, manufacturing cost, random porosities, and basic & planar geometries) that hinder their widespread applications as the demand for LIBs rapidly increases in all sectors due to their high energy and power density values compared to other batteries. Additive manufacturing (AM) is a promising technique for creating precise and programmable structures in energy storage devices. This review first summarizes light, filament, powder, and jetting-based 3D printing methods with the status on current trends and limitations for each AM technology. The paper also delves into 3D printing-enabled electrodes (both anodes and cathodes) and solid-state electrolytes for LIBs, emphasizing the current state-of-the-art materials, manufacturing methods, and properties/performance. Additionally, the current challenges in the AM for electrochemical energy storage (EES) applications, including limited materials, low processing precision, codesign/comanufacturing concepts for complete battery printing, machine learning (ML)/artificial intelligence (AI) for processing optimization and data analysis, environmental risks, and the potential of 4D printing in advanced battery applications, are also presented.
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Affiliation(s)
- Nathan Fonseca
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Sri Vaishnavi Thummalapalli
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Sayli Jambhulkar
- Systems Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Dharneedar Ravichandran
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Yuxiang Zhu
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Dhanush Patil
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Varunkumar Thippanna
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Arunachalam Ramanathan
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Weiheng Xu
- Systems Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Shenghan Guo
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
- Systems Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Hyunwoong Ko
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
- Systems Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
| | - Mofe Fagade
- Mechanical Engineering, School of Engineering for Matter, Transport and Energy (SEMTE), Ira A. Fulton Schools of Engineering, Arizona State University, Tempe, AZ, 85281, USA
| | - Arunchala M Kannan
- Fuel Cell Laboratory, The Polytechnic School (TPS), Ira A. Fulton Schools of Engineering, Arizona State University, Mesa, AZ, 85212, USA
| | - Qiong Nian
- School of Engineering for Matter, Transport and Energy (SEMTE), Arizona State University, Tempe, AZ, 85287, USA
| | - Amir Asadi
- Department of Engineering Technology and Industrial Distribution (ETID), Texas A&M University, College Station, TX, 77843, USA
| | - Guillaume Miquelard-Garnier
- Laboratoire PIMM, Arts et Métiers Institute of Technology, CNRS, Cnam, HESAM Universite, 151 Boulevard de l'Hopital, Paris, 75013, France
| | - Anna Dmochowska
- Laboratoire PIMM, Arts et Métiers Institute of Technology, CNRS, Cnam, HESAM Universite, 151 Boulevard de l'Hopital, Paris, 75013, France
| | - Mohammad K Hassan
- Center for Advanced Materials, Qatar University, P.O. BOX 2713, Doha, Qatar
| | - Maryam Al-Ejji
- Center for Advanced Materials, Qatar University, P.O. BOX 2713, Doha, Qatar
| | - Hassan M El-Dessouky
- Physics Department, Faculty of Science, Galala University, Galala City, 43511, Egypt
- Physics Department, Faculty of Science, Mansoura University, Mansoura, 35516, Egypt
| | - Felicia Stan
- Center of Excellence Polymer Processing & Faculty of Engineering, Dunarea de Jos University of Galati, 47 Domneasca Street, Galati, 800008, Romania
| | - Kenan Song
- Manufacturing Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
- Systems Engineering, School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering, Arizona State University (ASU), Mesa, AZ, 85212, USA
- Mechanical Engineering, University of Georgia, 302 E. Campus Rd, Athens, Georgia, 30602, United States
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