TOF-GISANS investigation of polymer infiltration in mesoporous TiO 2 films for photovoltaic applications: Polymer Infiltration in Mesoporous TiO 2 Films

3D printed spherical environmental chamber for neutron reflectometry and grazing-incidence small-angle neutron scattering experiments

In neutron scattering on soft matter, an important concern is the control and stability of environmental conditions surrounding the sample. Complex sample environment setups are often expensive to fabricate or simply not achievable by conventional workshop manufacturing. We make use of state-of-the-art 3D metal-printing technology to realize a sample environment for large sample sizes, optimized for investigations on thin film samples with neutron reflectometry (NR) and grazing-incidence small-angle neutron scattering (GISANS). With the flexibility and freedom of design given by 3D metal-printing, a spherical chamber with fluidic channels inside its walls is printed from an AlSi10Mg powder via selective laser melting (SLM). The thin channels ensure a homogeneous heating of the sample environment from all directions and allow for quick temperature switches in well-equilibrated atmospheres. In order to optimize the channel layout, flow simulations were carried out and verified in temperature switching tests. The spherical, edgeless design aids the prevention of condensation inside the chamber in case of high humidity conditions. The large volume of the sample chamber allows for high flexibility in sample size and geometry. While a small-angle neutron scattering (SANS) measurement through the chamber walls reveals a strong isotropic scattering signal resulting from the evenly orientated granular structure introduced by SLM, a second SANS measurement through the windows shows no additional background originating from the chamber. Exemplary GISANS and NR measurements in time-of-flight mode are shown to prove that the chamber provides a stable, background free sample environment for the investigation of thin films.

Comparing the backfilling of mesoporous titania thin films with hole conductors of different sizes sharing the same mass density

Efficient infiltration of a mesoporous titania matrix with conducting organic polymers or small molecules is one key challenge to overcome for hybrid photovoltaic devices. A quantitative analysis of the backfilling efficiency with time-of-flight grazing incidence small-angle neutron scattering (ToF-GISANS) and scanning electron microscopy (SEM) measurements is presented. Differences in the morphology due to the backfilling of mesoporous titania thin films are compared for the macromolecule poly[4,8-bis-(5-(2-ethyl-hexyl)-thio-phen-2-yl)benzo[1,2-b;4,5-b']di-thio-phene-2,6-diyl-alt-(4-(2-ethyl-hexyl)-3-fluoro-thieno[3,4-b]thio-phene-)-2-carboxyl-ate-2-6-diyl)] (PTB7-Th) and the heavy-element containing small molecule 2-pinacol-boronate-3-phenyl-phen-anthro[9,10-b]telluro-phene (PhenTe-BPinPh). Hence, a 1.7 times higher backfilling efficiency of almost 70% is achieved for the small molecule PhenTe-BPinPh compared with the polymer PTB7-Th despite sharing the same volumetric mass density. The precise characterization of structural changes due to backfilling reveals that the volumetric density of backfilled materials plays a minor role in obtaining good backfilling efficiencies and interfaces with large surface contact.

Structural Characterization of Mesoporous Thin Film Architectures: A Tutorial Overview

Mesoporous thin film architectures are an important class of materials that exhibit unique properties, which include high surface area, versatile surface functionalization, and bicontinuous percolation paths through a broad library of pore arrangements on the 10 nm length scale. Although porosimetry of bulk materials via sorption techniques is common practice, the characterization of thin mesoporous films with small sample volumes remains a challenge. A range of techniques are geared toward providing information over pore morphology, pore size distribution, surface area and overall porosity, but none of them offers a holistic evaluation and results are at times inconsistent. In this work, we present a tutorial overview for the reliable structural characterization of mesoporous films. Three model samples with variable pore size and porosity prepared by block copolymer (BCP) coassembly serve for a rational comparison. Various techniques are assessed side-by-side, including scanning electron microscopy (SEM), atomic force microscopy (AFM), grazing incidence small-angle X-ray scattering (GISAXS), and ellipsometric porosimetry (EP). We critically discuss advantages and limitations of each technique and provide guidelines for reliable implementation.

Morphology Tuning of ZnO/P3HT/P3HT- b-PEO Hybrid Films Deposited via Spray or Spin Coating

Hybrid films of zinc oxide (ZnO) and poly(3-hexylthiophen-2,5-diyl) (P3HT) show promising characteristics for application in hybrid bulk-heterojunction solar cells (HBSCs). However, the incompatibility of ZnO and P3HT may lead to a reduced interface area, thus reducing the probability of exciton separation and consequently lowering solar cell efficiencies. Here, a diblock copolymer P3HT- b-poly(ethylene oxide) (PEO) is introduced to improve the interface between ZnO and P3HT. ZnO is synthesized via a block copolymer assisted sol-gel approach, and the used zinc precursor is directly incorporated into the PEO blocks. Thus, the possibility of aggregation is reduced for both the inorganic and the organic components, and a good intermixing is ascertained. Two deposition methods, namely, spray and spin coating, are compared with respect to the resulting film structure, which is investigated with scanning electron microscopy and time-of-flight grazing-incidence small-angle neutron scattering measurements. Both the surface and inner morphologies reveal that the spin coated samples possess smaller and less diverse domain sizes than the sprayed films. Due to the advantage of spray coating in large-scale production, the morphology of the sprayed samples is tailored more meticulously by changing the weight fraction of ZnO in the films. The sprayed hybrid films show smaller domains and less aggregation with decreasing the amount of ZnO. This reveals that both the deposition method and composition of the ZnO/P3HT/P3HT- b-PEO hybrid films play an important role for tailoring the film morphology and thus for improving the performance of HBSCs in future application.

Tuning of the Morphology and Optoelectronic Properties of ZnO/P3HT/P3HT- b-PEO Hybrid Films via Spray Deposition Method

The self-assembly of amphiphilic diblock copolymers yields the possibility of using them as a template for tailoring the film morphologies of sol-gel chemistry-derived inorganic electron transport materials, such as mesoporous ZnO and TiO₂. However, additional steps including etching and backfilling are required for the common bulk heterojunction fabrication process when using insulating diblock copolymers. Here, we use the conducting diblock copolymer poly(3-hexylthiophene)- block-poly(ethylene oxide) (P3HT- b-PEO) in which P3HT acts as charge carrier transport material and light absorber, whereas PEO serves as a template for ZnO synthesis. The initial solution is subsequently spray-coated to obtain the hybrid film. Scanning electron microscopy and grazing-incidence small-angle X-ray scattering measurements reveal a significant change in the morphology of the hybrid films during deposition. Optoelectronic properties illustrate the improved charge separation and charge transfer process. Both the amount of the diblock copolymer and the annealing temperature play an important role in tuning the morphology and the optoelectronic properties. Hybrid films being sprayed from a solution with the ratio of ω_ZnO, ω_P3HT, and ω_{P3HT- b-PEO} of 2:1:1 and subsequent annealing at 80 °C show the most promising morphology combined with an optimal photoluminescence quenching. Thus, the presented simple, reagent- and energy-saving fabrication method provides a promising approach for a large-scale preparation of bulk heterojunction P3HT/ZnO films on flexible substrates.

Constructing Post-Permeation Method to Fabricate Polymer/Nanocrystals Hybrid Solar Cells with PCE Exceeding 6

A post-permeation method is constructed for fabricating bulk-heterojunction hybrid solar cells. Porous CdTe film is prepared by annealing the mixture solution of aqueous CdTe nanocrystals and cetyltrimethyl ammonium bromide, after which the post-permeation of polymer is employed. By this method, kinds of polymers can be applied regardless of the intermiscibility with the nanoparticles. The inorganic nanocrystals and the polymer can be treated under respective optimized annealing temperatures, which can facilitate the growth of nanocrystals without damaging the polymers. A high power conversion efficiency of 6.36% in the polymer/nanocrystals hybrid solar cells is obtained via systematical optimization.

Induced Infiltration of Hole-Transporting Polymer into Photocatalyst for Staunch Polymer-Metal Oxide Hybrid Solar Cells

For efficient solar cells based on organic semiconductors, a good mixture of photoactive materials in the bulk heterojunction on the length scale of several tens of nanometers is an important requirement to prevent exciton recombination. Herein, we demonstrate that nanoporous titanium dioxide inverse opal structures fabricated using a self-assembled monolayer method and with enhanced infiltration of electron-donating polymers is an efficient electron-extracting layer, which enhances the photovoltaic performance. A calcination process generates an inverse opal structure of titanium dioxide (<70 nm of pore diameters) providing three-dimensional (3D) electron transport pathways. Hole-transporting polymers was successfully infiltrated into the pores of the surface-modified titanium dioxide under vacuum conditions at 200 °C. The resulting geometry expands the interfacial area between hole- and electron-transport materials, increasing the thickness of the active layer. The controlled polymer-coating process over titanium dioxide materials enhanced photocurrent of the solar cell device. Density functional theory calculations show improved interfacial adhesion between the self-assembled monolayer-modified surface and polymer molecules, supporting the experimental result of enhanced polymer infiltration into the voids. These results suggest that the 3D inverse opal structure of the surface-modified titanium dioxide can serve as a favorable electron-extracting layer in further enhancing optoelectronic performance based on organic or organic-inorganic hybrid solar cell.

GISAXS and TOF-GISANS studies on surface and depth morphology of self-organized TiO2nanotube arrays: model anode material in Li-ion batteries

Self-organized anodic titania (TiO2) nanotube arrays are an interesting model anode material for use in Li-ion batteries owing to their excellent rate capability, their cycling stability and their enhanced safety compared to graphite. A composite material where carbothermally treated conductive TiO2nanotubes are used as support for a thin silicon film has been shown to have the additional advantage of high lithium storage capacity. This article presents a detailed comparison of the structure, surface and bulk morphology of self-organized conductive TiO2nanotube arrays, with and without silicon coating, using a combination of X-ray diffraction, X-ray reflectivity, grazing-incidence small-angle X-ray scattering (GISAXS) and time-of-flight grazing-incidence small-angle neutron scattering (TOF-GISANS) techniques. X-ray diffraction shows that the nanotubes crystallize in the anatase structure with a preferred (004) orientation. GISAXS and TOF-GISANS are used to study the morphology of the nanotube arrays, delivering values for the inner nanotube radius and intertubular distances with high statistical relevance because of the large probed volume. The analyses reveal the distinct signatures of a prominent lateral correlation of the TiO2nanotubes of ∼94 nm and a nanotube radius of ∼46 nm. The porosity averaged over the entire film using TOF-GISANS is 46%. The inner nanotube radius is reduced to half (∼23 nm) through the silicon coating, but the prominent lateral structure is preserved. Such in-depth morphological investigations over large sample volumes are useful towards development of more efficient battery electrode morphologies.

Self-organization of Fe clusters on mesoporous TiO2templates

Fe layers with thicknesses between 5 and 100 nm were sputtered on mesoporous nanostructured anatase TiO2templates. The morphology of these hybrid films was probed with grazing-incidence small-angle X-ray scattering and X-ray reflectivity, complemented with magnetic measurements. Three different stages of growth were found, which are characterized by different correlation lengths for each stage. The magnetic behavior correlates with the different growth regimes. At very small thicknesses the TiO2template is coated and a porous Fe film results, with in-plane and out-of-plane magnetization components. With increasing thickness, agglomeration of Fe occurs and the magnetization gradually turns mostly in plane. At large thicknesses, the iron grows independently of the template and the magnetization is predominantly in plane with a bulk-like characteristic.

Self-assembly of diblock copolymer-maghemite nanoparticle hybrid thin films

The arrangement of maghemite (γ-Fe2O3) nanoparticles (NPs) in poly(styrene-d8-block-n-butyl methacrylate) P(Sd-b-BMA) diblock copolymer (DBC) films via a self-assembly process was investigated toward the fabrication of highly ordered maghemite-polymer hybrid thin films. The resulting thin films exhibited a perforated lamella with an enrichment layer containing NPs as investigated with X-ray reflectometry, scanning electron microscopy, atomic force microscopy, and time-of-flight grazing incidence small angle neutron scattering as a function of the NP concentrations. The NPs were selectively deposited in the PSd domains of the DBC during the microphase separation process. At low NP concentrations, the incorporation of the NPs within the DBC thin films resulted in an enhanced microphase separation process and formation of highly oriented and ordered nanostructured hybrid films. At higher NP concentrations, the aggregation of the NPs was dominating and large sized metal oxide clusters were observed. The superparamagnetic properties of the metal oxide-polymer hybrid films at various NP concentrations were probed by a superconducting quantum interference device magnetometer, which shows that the hybrid films are highly attractive for optical devices, magnetic sensors, and magnetic recording devices.

Highly ordered, hierarchically porous TiO₂ films via combination of two self-assembling templates

Hierarchically mesoporous TiO2 films with a high degree of order and connectivity on the sub-100-nm scale are successfully fabricated by the dual-templating methods sequentially applied. In this approach, the self-assembly of block copolymers combined with sol-gel reaction is first used to generate highly ordered mesoporous films by optimizing their self-assembling behavior. At the next step, 50-nm PS nanoparticles are deposited on the mesoporous films generated in the previous step to produce the colloidal crystals, and their inverse structure with a high degree of order, otherwise, would not form the colloidal crystals but generate a colloidal glassy phase with poor order. In addition to the exceptionally high degree of order, mesoporous films exhibit a high porosity that spans from the top surface to the bottom surface throughout the entire film without clogging. Especially wide pores at the top layer enable functional materials of large size to access the inside the films with small pores, maximizing their performance. As a proof of concept, photocatalytic effects are examined for the mesoporous films with different structures. In terms of the template pattern, the line pattern and bowl structure are also shown to guide the self-assembly of colloidal particles when their characteristic size matches with the particle diameter, in addition to the hexagonal packing.

Custom-made morphologies of ZnO nanostructured films templated by a poly(styrene-block-ethylene oxide) diblock copolymer obtained by a sol-gel technique

Zinc oxide (ZnO) nanostructured films are synthesized on silicon substrates to form different morphologies that consist of foamlike structures, wormlike aggregates, circular vesicles, and spherical granules. The synthesis involves a sol-gel mechanism coupled with an amphiphilic diblock copolymer poly(styrene-block-ethylene oxide), P(S-b-EO), which acts as a structure-directing template. The ZnO precursor zinc acetate dihydrate (ZAD) is incorporated into the poly(ethylene oxide) block. Different morphologies are obtained by adjusting the weight fractions of the solvents and ZAD. The sizes of the structure in solution for different sol-gels are probed by means of dynamic light scattering. Thin-film samples with ZnO nanostructures are prepared by spin coating and solution casting followed by a calcination step. On the basis of various selected combinations of weight fractions of the ingredients used, a ternary phase diagram is constructed to show the compositional boundaries of the investigated morphologies. The evolution and formation mechanisms of the morphologies are addressed in brief. The surface morphologies of the ZnO nanostructures are studied with SEM. The inner structures of the samples are probed by means of grazing incidence small-angle X-ray scattering to complement the SEM investigations. XRD measurements confirm the crystallization of the ZnO in the wurtzite phase upon calcination of the nanocomposite film in air. The optical properties of ZnO are analyzed by FTIR and UV/Vis spectroscopy.

Infiltration of polymer hole-conductor into mesoporous titania structures for solid-state dye-sensitized solar cells

The degree of filling of titania nanostructures with a solid hole-conducting material is important for the performance of solid-state dye-sensitized solar cells (ssDSSCs). Different ways to infiltrate the hole-conducting polymer poly(3-hexylthiophene) (P3HT) into titania structures, both granular structures as they are already applied commercially and tailored sponge nanostructures, are investigated. The solar cell performance is compared to the morphology determined with scanning electron microscopy (SEM) and time-of-flight grazing incidence small-angle neutron scattering (TOF-GISANS). The granular titania structure, commonly used for ssDSSCs, shows a large distribution of particle and pore sizes, with porosities in the range from 41 to 67%, including even dense parts without pores. In contrast, the tailored sponge nanostructure has well-defined pore sizes of 25 nm with an all-over porosity of 54%. Filling of the titania structures with P3HT by solution casting results in a mesoscopic P3HT overlayer and consequently a bad solar cell performance, even though a filling ratio of 67% is observed. For the infiltration by repeated spin coating, only 57% pore filling is achieved, whereas filling by soaking in the solvent with subsequent spin coating yields filling as high as 84% in the case of the tailored titania sponge structures. The granular titania structure is filled less completely than the well-defined porous structures. The solar cell performance is increased with an increasing filling ratio for these two ways of infiltration. Therefore, filling by soaking in the solvent with subsequent spin coating is proposed.