Nanostructured Cobalt-Based Electrocatalysts for CO2 Reduction: Recent Progress, Challenges, and Perspectives

Subtle Modifications in Interface Configurations of Iron/Cobalt Phthalocyanine-Based Electrocatalysts Determine Molecular CO2 Reduction Activities

Strain engineering has emerged as a powerful approach in steering material properties. However, the mechanism and potential limitations remain poorly understood. Here we report that subtle changes in molecular configurations can profoundly affect, conducively or adversely, the catalytic selectivity and product turnover frequencies (TOFs) of CO2 reduction reaction. Specifically, introducing molecular curvature in cobalt tetraaminophthalocyanine improves the multielectron reduction activity by favorable *CO hydrogenation, attaining methanol Faradaic efficiency up to 52 %. In stark contrast, strained iron phthalocyanine exacerbates *CO poisoning, leading to decreased TOFCO by >50 % at -0.5 VRHE and a rapid current decay. The uniform dispersion is crucial for optimizing electron transfer, while activity is distinctly sensitive to the local atomic environment around the active sites. Specifically, local strain either enhances binding to intermediates or poisons the catalytic sites. Our comprehensive analysis elucidates the intricate relationship between molecular structure and activities, offering insights into designing efficient heterogeneous molecular interfaces.

In Situ Transmission Electron Microscopy of Electrocatalyst Materials: Proposed Workflows, Technical Advances, Challenges, and Lessons Learned

In situ electrochemical liquid phase transmission electron microscopy (LP-TEM) measurements utilize micro-chip three-electrode cells with electron transparent silicon nitride windows that confine the liquid electrolyte. By imaging electrocatalysts deposited on micro-patterned electrodes, LP-TEM provides insight into morphological, phase structure, and compositional changes within electrocatalyst materials under electrochemical reaction conditions, which have practical implications on activity, selectivity, and durability. Despite LP-TEM capabilities becoming more accessible, in situ measurements under electrochemical reaction conditions remain non-trivial, with challenges including electron beam interactions with the electrolyte and electrode, the lack of well-defined experimental workflows, and difficulty interpreting particle behavior within a liquid. Herein a summary of the current state of LP-TEM technique capabilities alongside a discussion of the relevant experimental challenges researchers typically face, with a focus on in situ studies of electrochemical CO2 conversion catalysts is provided. A methodological approach for in situ LP-TEM measurements on CO2R catalysts prepared by electro-deposition, sputtering, or drop-casting is presented and include case studies where challenges and proposed workflows for each are highlighted. By providing a summary of LP-TEM technique capabilities and guidance for the measurements, the goal is for this paper to reduce barriers for researchers who are interested in utilizing LP-TEM characterization to answer their scientific questions.

Strategies for Achieving Carbon Neutrality: Dual-Atom Catalysts in Focus

Carbon neutrality is a fundamental strategy for achieving the sustainable development of human society. Catalyzing CO2 reduction into various high-value-added fuels serves as an effective pathway to achieve this strategic objective. Atom-dispersed catalysts have received extensive attention due to their maximum atomic utilization, high catalytic selectivity, and exceptional catalytic performance. Dual-atom catalysts (DACs), as an extension of single-atom catalysts (SACs), not only retain the advantages of SACs, but also produce many new properties. This review initiates its exploration by elucidating the mechanism of CO2 reduction reaction (CO2RR) from CO2 adsorption and CO2 activation. Then, a comprehensive summary of recently developed preparation methods of DACs is presented. Importantly, the mechanisms underlying the promoted catalytic performance of DACs in comparison to SACs are subjected to a comprehensive analysis from adjustable adsorption capacity, tunable electronic structure, strong synergistic effect, and enhanced spacing effect, elucidating their respective superiorities in CO2RR. Subsequently, the application of DACs in CO2RR is discussed in detail. Conclusively, the prospective trajectories and inherent challenges of CO2RR are expounded upon concerning the continued advancement of DACs. This thorough review not only enhances the comprehension of DACs within CO2RR but also accentuates the prospective developments in the design of sophisticated catalytic materials.

Reductive Transformation of CO2 to Organic Compounds

Carbon dioxide is a major greenhouse gas and a safe, abundant, easily accessible, and renewable C1 resource that can be chemically converted into high value-added chemicals, fuels and materials. The preparation of urea, organic carbonates, salicylic acid, etc. from CO2 through non-reduction conversion has been used in industrial production, while CO2 reduction transformation has become a research hotspot in recent years due to its involvement in energy storage and product diversification. Designing suitable catalysts to achieve efficient and selective conversion of CO2 is crucial due to its thermodynamic stability and kinetic inertness. From this perspective, the redistribution of charges within CO2 molecules through the interaction of Lewis acid/base or metal complexes with CO2, or the forced transfer of electrons to CO2 through photo- or electrocatalysis, is a commonly used effective way to activate CO2. Based on understanding of the activation/reaction mechanism on a molecular level, we have developed metal complexes, metal salts, inorganic/organic salts, ionic liquids, as well as nitrogen rich and porous materials as efficient catalysts for CO2 reductive conversions. The goal of this personal account is to summarize the catalytic processes of CO2 reductive conversion that have been developed in the past 7 years: 1) For the reductive functionalization of CO2, the major challenge lies in accurately adjusting reaction parameters (such as pressure) to achieve high catalytic efficiency and the product selectivity; 2) For photocatalytic or electrocatalytic reduction of CO2, how to suppress competitive hydrogen evolution reactions and improve catalyst stability are key points that requires continuous attention.

Theoretical Study on the Electrocatalytic CO2 Reduction Mechanism of Single-Atom Co Complexed Carbon-Based (Co-Nχ@C) Catalysts Supported on Carbon Nanotubes

Electrocatalytic CO2 reduction serves as an effective strategy to tackle energy crises and mitigate greenhouse gas effects. The development of efficient and cost-effective electrocatalysts has been a research hotspot in the field. In this study, we designed four Co-doped single-atom catalysts (Co-Nχ@C) using carbon nanotubes as carriers, these catalysts included tri- and dicoordinated N-doped carbon nanoribbons, as well as tri- and dicoordinated N-doped graphene, respectively denoted as H3(H2)-Co/CNT and 3(2)-Co/CNT. The stable configurations of these Co-Nχ@C catalysts were optimized using the PBE+D3 method. Additionally, we explored the reaction mechanisms of these catalysts for the electrocatalytic reduction of CO2 into four C1 products, including CO, HCOOH, CH3OH and CH4, in detail. Upon comparing the limiting potentials (UL) across the Co-Nχ@C catalysts, the activity sequence for the electrocatalytic reduction of CO2 was H2-Co/CNT > 3-Co/CNT > H3-Co/CNT > 2-Co/CNT. Meanwhile, our investigation of the hydrogen evolution reaction (HER) with four catalysts elucidated the influence of acidic conditions on the electrocatalytic CO2 reduction process. Specifically, controlling the acidity of the solution was crucial when using the H3-Co/CNT and H2-Co/CNT catalysts, while the 3-Co/CNT and 2-Co/CNT catalysts were almost unaffected by the solution's acidity. We hope that our research will provide a theoretical foundation for designing more effective CO2 reduction electrocatalysts.

Tailoring the *CO and *H Coverage for Selective CO2 Electroreduction to CH4 or C2H4

In the electrochemical CO2 reduction reaction (CO2RR), the coverages of *CO and *H intermediates on a catalyst surface are critical for the selective generation of C1 or C2 products. In this work, we have synthesized several CuxZnyMnz ternary alloy electrocatalysts, including Cu8ZnMn, Cu8Zn6Mn, and Cu8ZnMn2, by varying the doping compositions of Zn and Mn, which are efficient in binding *CO and *H adsorbates in the CO2 electroreduction process, respectively. The increase of *H coverage allows to promotion of the CH4 and H2 formation, while the increase of the *CO coverage facilitates the production of C2H4 and CO. As a result, the Cu8ZnMn catalyst presented a high CO2-to-CH4 partial current density (-418 ± 22 mA cm-2) with a Faradaic efficiency of 55 ± 2.8%, while the Cu8Zn6Mn catalyst exhibited a CO2-to-C2H4 partial current density (-440 ± 41 mA cm-2) with a Faradaic efficiency of 58 ± 4.5%. The study suggests a useful strategy for rational design and fabrication of Cu electrocatalysts with different doping for tailoring the reduction products.

Enhancing CO2 electroreduction performance through transition metal atom doping and strain engineering in γ-GeSe: a first-principles study

The development of electrocatalysts that exhibit stability, high activity, and selectivity for CO2 reduction reactions (CO2RR) remains a significant challenge. Single-atom catalysts (SACs) hold promise in addressing this challenge due to their high atomic utilization efficiency. In this study, we explore the potential of monolayer γ-GeSe doped with transition metals, referred to as TM@γ-GeSe, for facilitating electrocatalytic CO2RR. Among the 26 TM@γ-GeSe SACs systematically designed, we have identified four stable transition metal catalysts (TM = Rh, Pd, Pt, and Au). Mechanistic investigations into the CO2RR pathways reveal exceptional electrocatalytic activity for Rh@γ-GeSe and Pd@γ-GeSe, with limiting potentials of -0.26 and -0.35 V, respectively. Particularly, Pd@γ-GeSe exhibits outstanding product selectivity toward formic acid. The introduction of strain engineering induces modifications in the catalytic activity and selectivity of Rh@γ-GeSe. Notably, a 1% tensile strain promotes formic acid as the preferred product, thereby improving the specific product selectivity of Rh@γ-GeSe. Conversely, compressive strain reduces CO2RR activity while enhancing the hydrogen evolution reaction, leading to a decrease in CO2RR selectivity. Furthermore, we use the work function as a descriptor to elucidate the underlying mechanism of strain tunability. We hope that our theoretical study will offer valuable insights for the design of catalysts based on γ-GeSe for electrocatalytic CO2RR.

Br-doped Cu nanoparticle formed by in situ restructuring for highly efficient electrochemical reduction of CO2 to formate

Electrochemical conversion of CO2 into chemical feedstock, such as an energy-dense liquid product (formate), is desirable to address the excessive emission of greenhouse gases and store energy. Cu-based catalysts exhibit great advantages in electrochemical CO2 reduction reaction (eCO2RR) due to their low cost and high abundance, but suffer from low selectivity of formate. In this work, a facile one-pot approach is developed to synthesize CuBr nanoparticle (CuBr NP) that can conduct in situ dynamic restructuring during eCO2RR to generate Br-doped Cu NP. The in situ-formed Br-doped Cu NP can afford up to 91.6% Faradaic efficiency (FE) for formate production with a partial current density of 15.1 mA·cm-2 at -0.94 V vs. reversible hydrogen electrode (RHE) in an H-type cell. Moreover, Br-doped Cu NP can deliver excellent long-term stability for up to 25 h. The first-principles density functional theory (DFT) calculations show that the doped Br can regulate the electronic structure of Cu active sites to optimize the adsorption of the HCOO* intermediate, greatly hindering the formation of CO and H2. This work provides a strategy for electronic modulation of metal active site and suggests new opportunities in high selectivity for electrocatalytic reduction of CO2 to formate over Cu-based catalysts.

Native frustrated Lewis pairs on core-shell In@InOxHy enhances CO2-to-formate conversion

Strategies to efficiently activate CO2 by strongly inhibiting the competitive hydrogen evolution reaction process are highly desired for practical applications of the electrochemical CO2 reduction technique. Here, we assembled a core-shell In@InOxHy architecture on carbon black by one-step reduction of NaBH4 as a CO2-to-formate catalyst with high selectivity. The stable CO2-to-formate reaction originates from the creation of steritic frustrated Lewis pairs (FLPs) on the InOxHy shell with In-OVs (OVs, oxygen vacancies) Lewis acid, and In-OH Lewis base. During CO2 reduction, the electrochemically stable FLPs are capable of first capturing and stabilizing protons to protonate FLPs to In-H Lewis acid and In-OH2 Lewis base due to its strong steric electrostatic field; then, CO2 is captured and activated by the protonated FLPs to selectively produce formate. Our results demonstrated that FLPs can be created on the surface of oxyphilic single-metal catalysts efficient in accelerating CO2 reduction with high selectivity.

Microstructure Design Strategy for Molecularly Dispersed Cobalt Phthalocyanine and Efficient Mass Transport in CO2 Electroreduction

Cobalt phthalocyanine (CoPc) has attracted particular interest owing to its excellent activity during the electrochemical CO₂ conversion to CO. However, the efficient utilization of CoPc at industrially relevant current densities is still a challenge owing to its nonconductive property, agglomeration, and unfavorable conductive substrate design. Here, a microstructure design strategy for dispersing CoPc molecules on a carbon substrate for efficient CO₂ transport during CO₂ electrolysis is proposed and demonstrated. The highly dispersed CoPc is loaded on a macroporous hollow nanocarbon sheet to act as the catalyst (CoPc/CS). The unique interconnected and macroporous structure of the carbon sheet forms a large specific surface area to anchor CoPc with high dispersion and simultaneously boosts the mass transport of reactants in the catalyst layer, significantly improving the electrochemical performance. By employing a zero-gap flow cell, the designed catalyst can mediate CO₂ to CO with a high full-cell energy efficiency of 57% at 200 mA cm^-2 .

Asymmetric Push-Pull Type Co(II) Porphyrin for Enhanced Electrocatalytic CO2 Reduction Activity

Molecular electrocatalysts for electrochemical carbon dioxide (CO₂) reduction has received more attention both by scientists and engineers, owing to their well-defined structure and tunable electronic property. Metal complexes via coordination with many π-conjugated ligands exhibit the unique electrocatalytic CO₂ reduction performance. The symmetric electronic structure of this metal complex may play an important role in the CO₂ reduction. In this work, two novel dimethoxy substituted asymmetric and cross-symmetric Co(II) porphyrin (PorCo) have been prepared as the model electrocatalyst for CO₂ reduction. Owing to the electron donor effect of methoxy group, the intramolecular charge transfer of these push-pull type molecules facilitates the electron mobility. As electrocatalysts at -0.7 V vs. reversible hydrogen electrode (RHE), asymmetric methoxy-substituted Co(II) porphyrin shows the higher CO₂-to-CO Faradaic efficiency (FE_CO) of ~95 % and turnover frequency (TOF) of 2880 h^-1 than those of control materials, due to its push-pull type electronic structure. The density functional theory (DFT) calculation further confirms that methoxy group could ready to decrease to energy level for formation *COOH, leading to high CO₂ reduction performance. This work opens a novel path to the design of molecular catalysts for boosting electrocatalytic CO₂ reduction.

Harnessing Nickel Phthalocyanine-Based Electrochemical CNT Sponges for Ammonia Synthesis from Nitrate in Contaminated Water

Electrochemical reduction of nitrate to ammonia is of great interest in water treatment with regard to the conversion of contaminants to value-added products, which requires the development of advanced electrodes to achieve high selectivity, stability, and Faradaic efficiency (FE). Herein, nickel phthalocyanine was homogeneously doped into the fiber of a carbon nanotube (CNT) sponge, enabling the production of an electrode with high electrochemical double-layer capacitance (C_DL) and a large electrochemically active surface area (ECSA). The as-prepared NiPc-CNT sponge could achieve 97.6% nitrate removal, 88.4% ammonia selectivity, and 86.8% FE at a nitrate concentration of 50 mg-N L^-1 under an optimized potential of -1.2 V (vs Ag/AgCl). Meanwhile, the ammonia selectivity could be further improved at the high nitrate concentration. Density functional theory calculations showed that the exposure of Ni-N₄ active sites could effectively suppress the hydrogen evolution reaction and dinitrogen generation, enhancing the ammonia selectivity and Faradaic efficiency. Overall, this work sheds light on the conversion of nitrate to ammonia on the metal phthalocyanine-based electrode, offering a novel strategy for managing nitrate in wastewater.

Cobalt Phthalocyanine Cross-Linked Polypyrrole for Efficient Electroreduction of Low Concentration CO2 To CO

Immobilizing cobalt phthalocyanine (CoPc) onto the electrode surface is a significant approach to performing efficient electrochemical CO₂ reduction reaction (ECO₂ RR). Herein, sulfylphenoxy decorated CoPc cross-linked polypyrrole is prepared by in situ polymerization on the surface of carbon cloth. The synthesized N-rich catalyst exhibits above 95 % Faradaic efficiency toward CO (FE_CO ) at -0.9 V versus reversible hydrogen electrode (RHE) at least for 10 h in aqueous solution and even enables direct electrolysis at low CO₂ concentrations, being potential for coupling ECO₂ RR with CO₂ capture. This facile in situ polymerization strategy would pave the way for developing efficient and practical electrocatalysis for ECO₂ RR.

Coupling Atomically Dispersed Fe-N5 Sites with Defective N-Doped Carbon Boosts CO2 Electroreduction

Atomically dispersed iron immobilized on nitrogen-doped carbon catalyst has attracted enormous attention for CO₂ electroreduction, but still suffers from low current density and poor selectivity. Herein, atomically dispersed FeN₅ active sites supported on defective N-doped carbon successfully formed by a multistep thermal treatment strategy with the aid of dicyandiamide are reported. This dual-functional strategy can not only construct intrinsic carbon defects by selectively etching pyridinic-N and pyrrolic-N, but also introduces an additional N from the neighboring carbon layer coordinating to the commonly observed FeN₄ , thus creating an FeN₅ active site supported on defective porous carbon nanofibers (FeN₅ /DPCF) with a local 3D configuration. The optimized FeN₅ /DPCF achieves a high CO Faradaic efficiency (>90%) over a wide potential range of -0.4 to -0.6 V versus RHE with a maximal FE_CO of 93.1%, a high CO partial current density of 9.4 mA cm^-2 at the low overpotential of 490 mV, and a remarkable turnover frequency of 2965 h^-1 . Density functional theory calculations reveal that the synergistic effect between the FeN₅ sites and carbon defects can enhance electronic localization, thus reducing the energy barrier for the CO₂ reduction reaction and suppressing the hydrogen evolution reaction, giving rise to the superior activity and selectivity.

CoN5 Sites Constructed by Anchoring Co Porphyrins on Vinylene-Linked Covalent Organic Frameworks for Electroreduction of Carbon Dioxide

Developing effective electrocatalysts for CO₂ reduction (CO₂ RR) is of critical importance for producing carbon-neutral fuels. Covalent organic frameworks (COFs) are an ideal platform for constructing catalysts toward CO₂ RR, because of their controllable skeletons and ordered pores. However, most of these COFs are synthesized from Co-porphyrins or phthalocyanines-based monomers, and the available building units and resulting catalytic centers in COFs are still limited. Herein, Co-N₅ sites are first developed through anchoring Co porphyrins on an olefin-linked COF, where the Co active sites are uniformly distributed in the hexagonal networks. The strong electronic coupling between Co porphyrins and COF is disclosed by various characterizations such as X-ray absorption spectroscopy (XAS) and density functional theory calculation (DFT). Thanks to the CoN₅ sites, the catalytic COF shows remarkable catalytic activity with Faraday efficiencies (FE_CO ) of 84.2-94.3% at applied potentials between -0.50 and -0.80 V (vs RHE), and achieves a turnover frequency of 4578 h^-1 at -1.0 V. Moreover, the theoretical calculation further reveals that the CoN₅ sites enable a decrease in the overpotential for the formation COOH*. This work provides a design strategy to employ COFs as scaffold for fabricating efficient CO₂ electrocatalysts.

Overturned Loading of Inert CeO2 to Active Co3 O4 for Unusually Improved Catalytic Activity in Fenton-Like Reactions

In the past decades, numerous efforts have been devoted to improving the catalytic activity of nanocomposites by either exposing more active sites or regulating the interaction between the support and nanoparticles while keeping the structure of the active sites unchanged. Here, we report the fabrication of a Co₃ O₄ -CeO₂ nanocomposite via overturning the loading direction, i.e., loading an inert CeO₂ support onto active Co₃ O₄ nanoparticles. The resultant catalyst exhibits unexpectedly higher activity and stability in peroxymonosulfate-based Fenton-like reactions than its analog prepared by the traditional impregnation method. Abundant oxygen vacancies (O_v with a Co⋅⋅⋅O_v ⋅⋅⋅Ce structure instead of Co⋅⋅⋅O_v ) are generated as new active sites to facilitate the cleavage of the peroxide bond to produce SO₄ ^.- and accelerate the rate-limiting step, i.e., the desorption of SO₄ ^.- , affording improved activity. This strategy is a new direction for boosting the catalytic activity of nanocomposite catalysts in various scenarios, including environmental remediation and energy applications.

Gaseous Arsenic Capture in Flue Gas by CuCl2-Modified Halloysite Nanotube Composites with High-Temperature NOx and SOx Resistance

Gaseous arsenic emitted from coal combustion flue gas (CCFG) causes not only severe contamination of the environment but also the failure of selective catalytic reduction (SCR) catalysts in power plants. Development of inexpensive and effective adsorbents or techniques for the removal of arsenic from high-temperature CCFG is crucial. In this study, halloysite nanotubes (HNTs) at low price were modified with CuCl₂ (CuCl₂-HNTs) through ultrasound assistance and applied for capturing As₂O₃(g) in simulated flue gas (SFG). Experiments on arsenic adsorption performance, adsorption mechanism, and adsorption energy based on density functional theory were performed. Modification with CuCl₂ clearly enhanced the arsenic uptake capacity (approximately 12.3 mg/g) at 600 °C for SFG. The adsorbent exhibited favorable tolerance to high concentrations of NO_x and SO_x. The As₂O₃(III) was oxidized and transformed into As₂O₅(V) on the CuCl₂-HNTs. The Al-O bridge had the highest adsorption energy for the O end of the As-O group (-2.986 eV), and the combination formed between arsenic-containing groups and aluminum was stable. In addition, the captured arsenic could be stabilized in the sorbent at high temperature, making it possible to use the sorbent before the SCR system. This demonstrates that CuCl₂-HNTs is a promising sorbent for arsenic oxidation and removal from CCFG.

Atomically Dispersed Fe-Co Bimetallic Catalysts for the Promoted Electroreduction of Carbon Dioxide

The electroreduction reaction of CO₂ (ECO₂RR) requires high-performance catalysts to convert CO₂ into useful chemicals. Transition metal-based atomically dispersed catalysts are promising for the high selectivity and activity in ECO₂RR. This work presents a series of atomically dispersed Co, Fe bimetallic catalysts by carbonizing the Fe-introduced Co-zeolitic-imidazolate-framework (C-Fe-Co-ZIF) for the syngas generation from ECO₂RR. The synergistic effect of the bimetallic catalyst promotes CO production. Compared to the pure C-Co-ZIF, C-Fe-Co-ZIF facilitates CO production with a CO Faradaic efficiency (FE) boost of 10%, with optimal FE_CO of 51.9%, FE_H2 of 42.4% at - 0.55 V, and CO current density of 8.0 mA cm^-2 at - 0.7 V versus reversible hydrogen electrode (RHE). The H₂/CO ratio is tunable from 0.8 to 4.2 in a wide potential window of - 0.35 to - 0.8 V versus RHE. The total FE_CO+H2 maintains as high as 93% over 10 h. The proper adding amount of Fe could increase the number of active sites and create mild distortions for the nanoscopic environments of Co and Fe, which is essential for the enhancement of the CO production in ECO₂RR. The positive impacts of Cu-Co and Ni-Co bimetallic catalysts demonstrate the versatility and potential application of the bimetallic strategy for ECO₂RR.

The application and improvement of TiO2 (titanate) based nanomaterials for the photoelectrochemical conversion of CO2 and N2 into useful products

In this review, we describe the photoelectrochemical (PEC) transformation of atmospheric species such as carbon dioxide (CO₂) and nitrogen (N₂) into useful industrial products on TiO₂ and TiO₂ composite photoelectrodes.