A Perspective on New Opportunities in Atom-by-Atom Synthesis of Heterogeneous Catalysts Using Atomic Layer Deposition

Atomic layer deposition on flexible polymeric materials for lithium-ion batteries

Polymers have the distinctive qualities of being lightweight, flexible, and inexpensive and possessing good mechanical qualities. Consequently, these materials are employed in a wide range of applications, including lithium-ion batteries (LiBs). Interestingly, a variety of thin film materials can be deposited onto polymer substrates using the atomic layer deposition (ALD) technique. This is because the surface of many polymers has abundant reactive sites that are essential for the initial growth of ALD, such as functional hydroxyl -OH groups and -C[double bond, length as m-dash]O polar groups, aiding the smooth growth of ALD materials. Moreover, the diffusion growth mechanism, which is initiated by the nucleation and infiltration of precursors, can enable the initial growth of ALD materials even if the polymers lack these reactive polar groups. As polymers are composed of several chains, they have microporous characteristics, forming voids between the polymer chains. Because of these characteristics, polymers are considered ideal material substrates for investigating the promising future of the widely used ALD technique. The combination of polymer materials and the ALD method is becoming increasingly important in the advancements of high-performance LiBs. This review focuses on the present understanding of the role of polymer materials in the ALD technique for the fabrication of lithium-ion batteries.

Oxygen vacancy mediated Pd-SA/TiO2 single-atom catalyst created via ultra-fast one-step synthesis for enhanced CO2 photoreduction

Single-atom catalysts (SACs) have garnered considerable interest in the field of heterogeneous catalysis. This study detail the synthesis of single-atom Pd catalysts supported on metal oxides using the Flame Spray Pyrolysis (FSP) method. This technique allows for the preparation of TiO2 with abundant oxygen vacancies by incorporating a hydrogen-rich atmosphere at high temperature (>2000 K) utilizing the quenching ring, which enhances the catalyst synthesis process. Additionally, the distribution and electronic structure of Pd were tailored in a hydrogen-rich atmosphere, which promoted the entrapment of Pd atoms within oxygen vacancies, preventing their aggregation into Pd nanoparticles and leading to the formation of Pd-SA/TiO2. Notably, Pd-SA/TiO2 achieves 92.51 % CO2-to-CO selectivity in the photocatalytic CO2 reduction reaction and exhibits an impressive catalytic activity of 56.84μmol g-1h-1. This research introduces a novel approach to modulate the anchoring process and optimize the microenvironment for single-atom metal synthesis, advancing the development of the-state-of-the-art SACs.

Rational Design of Fe Single Sites Supported on Hierarchical Zeolites via Atomic Layer Deposition for Few-Walled Carbon Nanotube Production

Metal single-site catalysts have recently played an essential role in catalysis due to their enhanced activity, selectivity, and precise reaction control compared to those of conventional metal cluster catalysts. However, the rational design and catalytic application of metal single-site catalysts are still in the early stages of development. In this contribution, we report the rational design of Fe single sites incorporated in a hierarchical ZSM-5 via atomic layer deposition (ALD). The designer catalysts demonstrated highly dispersed Fe species, predominantly stabilized by oxygen atoms in the zeolite framework at terminal, isolated, and vicinal silanol groups within the micropores and external surfaces of the zeolite. The successful incorporation of highly thermally stable and uniform Fe single sites into hierarchical zeolite through ALD represents a significant advancement in few-walled carbon nanotube production. The inner and outer diameters of produced CNTs are approximately 4.4 ± 2.4 and 8.6 ± 1.8 nm, respectively, notably smaller than those produced via traditional impregnated catalysts. This example emphasizes the concept of rational design of a single Fe site dispersed on a hierarchical ZSM-5 surface, which is anticipated to be a promising catalyst for advancing catalytic applications.

Electrifying Energy and Chemical Transformations with Single-Atom Alloy Nanoparticle Catalysts

Single-atom alloys (SAAs) have attracted considerable attention as promising electrocatalysts in reactions central to energy conversion and chemical transformation. In contrast to monometallic nanocrystals and metal alloys, SAAs possess unique and intriguing physicochemical properties, positioning them as ideal model systems for studying structure-property relationships. However, the field is still in its early stages. In this Perspective, we first review and summarize rational synthesis methods and advanced characterization techniques for SAA nanoparticle catalysts. We then emphasize the extensive applications of SAAs in a range of electrocatalytic reactions, including fuel cell reactions, water splitting, and carbon dioxide and nitrate reductions. Finally, we provide insights into existing challenges and prospects associated with the controlled synthesis, characterization, and design of SAA catalysts.

Emerging materials for electrochemical CO2 reduction: progress and optimization strategies of carbon-based single-atom catalysts

The electrochemical CO₂ reduction reaction can effectively convert CO₂ into promising fuels and chemicals, which is helpful in establishing a low-carbon emission economy. Compared with other types of electrocatalysts, single-atom catalysts (SACs) immobilized on carbon substrates are considered to be promising candidate catalysts. Atomically dispersed SACs exhibit excellent catalytic performance in CO₂RR due to their maximum atomic utilization, unique electronic structure, and coordination environment. In this paper, we first briefly introduce the synthetic strategies and characterization techniques of SACs. Then, we focus on the optimization strategies of the atomic structure of carbon-based SACs, including adjusting the coordination atoms and coordination numbers, constructing the axial chemical environment, and regulating the carbon substrate, focusing on exploring the structure-performance relationship of SACs in the CO₂RR process. In addition, this paper also briefly introduces the diatomic catalysts (DACs) as an extension of SACs. At the end of the paper, we summarize the article with an exciting outlook discussing the current challenges and prospects for research on the application of SACs in CO₂RR.

A minireview on the synthesis of single atom catalysts

Single atom catalysis is a prosperous and rapidly growing research field, owing to the remarkable advantages of single atom catalysts (SACs), such as maximized atom utilization efficiency, tailorable catalytic activities as well as supremely high catalytic selectivity. Synthesis approaches play crucial roles in determining the properties and performance of SACs. Over the past few years, versatile methods have been adopted to synthesize SACs. Herein, we give a thorough and up-to-date review on the progress of approaches for the synthesis of SACs, outline the general principles and list the advantages and disadvantages of each synthesis approach, with the aim to give the readers a clear picture and inspire more studies to exploit novel approaches to synthesize SACs effectively.

Noble Metal-Based Multimetallic Nanoparticles for Electrocatalytic Applications

Noble metal-based multimetallic nanoparticles (NMMNs) have attracted great attention for their multifunctional and synergistic effects, which offer numerous catalytic applications. Combined experimental and theoretical studies have enabled formulation of various design principles for tuning the electrocatalytic performance through controlling size, composition, morphology, and crystal structure of the nanoparticles. Despite significant advancements in the field, the chemical synthesis of NMMNs with ideal characteristics for catalysis, including high activity, stability, product-selectivity, and scalability is still challenging. This review provides an overview on structure-based classification and the general synthesis of NMMN electrocatalysts. Furthermore, postsynthetic treatments, such as the removal of surfactants to optimize the activity, and utilization of NMMNs onto suitable support for practical electrocatalytic applications are highlighted. In the end, future direction and challenges associated with the electrocatalysis of NMMNs are covered.

Interfacial Proton Transfer for Hydrogen Evolution at the Sub-Nanometric Platinum/Electrolyte Interface

Understanding the dynamic process of interfacial charge transfer prior to chemisorption is crucial to the development of electrocatalysis. Recently, interfacial water has been highlighted in transferring protons through the electrode/electrolyte interface; however, the identification of the related structural configurations and their influences on the catalytic mechanism is largely complicated by the amorphous and mutable structure of the electrical double layer (EDL). To this end, sub-nanometric Pt electrocatalysts, potentially offering intriguing activity and featuring fully exposed atoms, are studied to uncover the elusive electrode/electrolyte interface via operando X-ray absorption spectroscopy during the hydrogen evolution reaction (HER). Our results show that the metallic Pt clusters derived from the reduction of sub-nanometric Pt clusters (SNM-Pt) exhibit excellent HER activity, with an only 18 mV overpotential at 10 mA/cm² and one-magnitude-higher mass activity than commercial Pt/C. More importantly, a unique Pt-interfacial water configuration with a Pt (from Pt clusters)-O (from water) radial distance of approximately 2.5 Å is experimentally identified as the structural foundation for the interfacial proton transfer. Toward high overpotentials, the interfacial water that structurally evolves from "O-close" to "O-far" accelerates the proton transfer and is responsible for the improved reaction rate by increasing the hydrogen coverage.

Ordered mesoporous metal oxides for electrochemical applications: correlation between structure, electrical properties and device performance

Ordered mesoporous metal oxides with a high specific surface area, tailored porosity and engineered interfaces are promising materials for electrochemical applications. In particular, the method of evaporation-induced self-assembly allows the formation of nanocrystalline films of controlled thickness on polar substrates. In general, mesoporous materials have the advantage of benefiting from a unique combination of structural, chemical and physical properties. This Perspective article addresses the structural characteristics and the electrical (charge-transport) properties of mesoporous metal oxides and how these affect their application in energy storage, catalysis and gas sensing.