Hard carbon derived from waste tea biomass as high-performance anode material for sodium-ion batteries

Biomass-Derived Hard Carbon for Sodium-Ion Batteries: Basic Research and Industrial Application

Sodium-ion batteries (SIBs) have significant potential for applications in portable electric vehicles and intermittent renewable energy storage due to their relatively low cost. Currently, hard carbon (HC) materials are considered commercially viable anode materials for SIBs due to their advantages, including larger capacity, low cost, low operating voltage, and inimitable microstructure. Among these materials, renewable biomass-derived hard carbon anodes are commonly used in SIBs. However, the reports about biomass hard carbon from basic research to industrial applications are very rare. In this paper, we focus on the research progress of biomass-derived hard carbon materials from the following perspectives: (1) sodium storage mechanisms in hard carbon; (2) optimization strategies for hard carbon materials encompassing design, synthesis, heteroatom doping, material compounding, electrolyte modulation, and presodiation; (3) classification of different biomass-derived hard carbon materials based on precursor source, a comparison of their properties, and a discussion on the effects of different biomass sources on hard carbon material properties; (4) challenges and strategies for practical of biomass-derived hard carbon anode in SIBs; and (5) an overview of the current industrialization of biomass-derived hard carbon anodes. Finally, we present the challenges, strategies, and prospects for the future development of biomass-derived hard carbon materials.

Hydrothermally Assisted Conversion of Switchgrass into Hard Carbon as Anode Materials for Sodium-Ion Batteries

Sodium-ion batteries (SIBs) are emerging as a viable alternative to lithium-ion batteries, reducing the reliance on scarce transition metals. Converting agricultural biomass into SIB anodes can remarkably enhance sustainability in both the agriculture and battery industries. However, the complex and costly synthesis and unsatisfactory electrochemical performance of biomass-derived hard carbon have hindered its further development. Herein, we employed a hydrothermally assisted carbonization process that converts switchgrass to battery-grade hard carbon capable of efficient Na-ion storage. The hydrothermal pretreatment effectively removed hemicellulose and impurities (e.g., lipids and ashes), creating thermally stable precursors suitable to produce hard carbon via carbonization. The elimination of hemicellulose and impurities contributes to a reduced surface area and lower oxygen content. With the modifications, the initial Coulombic efficiency (ICE) and cycling stability are improved concurrently. The optimized hard carbon showcased a high reversible specific capacity of 313.4 mAh g-1 at 100 mA g-1, a commendable ICE of 84.8%, and excellent cycling stability with a capacity retention of 308.4 mAh g-1 after 100 cycles. In short, this research introduces a cost-effective method for producing anode materials for SIBs and highlights a sustainable pathway for biomass utilization, underscoring mutual benefits for the energy and agricultural sectors.

Synthesis of Co@CoO/C by micro-tube method and their electrochemical performances

Lithium-ion batteries (LIBs) are promising secondary batteries that are widely used in portable electronic devices, electric vehicles and smart grids. The design and synthesis of high-performance electrode materials play a crucial role in achieving lithium-ion batteries with high energy density, prolonged cycle life, and superior safety. CoO has attracted significant attention as a negative electrode material for lithium-ion batteries due to its high theoretical capacity and abundant resources. However, its limited conductivity and suboptimal cycling performance impede its potential applications. The study proposes a novel micro-tube reaction method for the synthesis of Co@CoO/C, utilizing Kapok fiber as a template with a special hollow structure. The microstructure and composition of the samples were characterized using X-ray powder diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). After conducting electrochemical performance tests, it was discovered that at a current density of 100 mA/g and within the range of 0.01-3.0 V for 50 charge and discharge cycles. Co@CoO/C composite negative electrode exhibits a reversible lithium insertion specific capacity of 499.8 mAh/g and keep a discharge capacity retention rate of 97.6 %. The greatly improved lithium storage and stability performance of Co@CoO/C composite anode is mainly attributed to the synergistic effect between Co@CoO nanoparticles and the kapok carbon microtubule structure.

Pre-Oxidation Strategy Transforming Waste Foam to Hard Carbon Anodes for Boosting Sodium Storage Performance

Large reserves, high capacity, and low cost are the core competitiveness of disordered carbon materials as excellent anode materials for sodium-ion batteries (SIBs). And the existence and improper treatment of a large number of organic solid wastes will aggravate the burden on the environment, therefore, it is significant to transform wastes into carbon-based materials for sustainable energy utilization. Herein, a kind of hard carbon materials are reported with waste biomass-foam as the precursor, which can improve the sodium storage performance through pre-oxidation strategy. The introduction of oxygen-containing groups can promote structural cross-linking, and inhibit the melting and rearrangement of carbon structure during high-temperature carbonization that produces a disordered structure with a suitable degree of graphitization. Moreover, the micropore structure are also regulated during the high-temperature carbonization process, which is conducive to the storage of sodium ions in the low-voltage plateau region. The optimized sample as an electrode material exhibits excellent reversible specific capacity (308.0 mAh g-1) and initial Coulombic efficiency (ICE, 90.1%). In addition, a full cell with the waste foam-derived hard carbon anode and a Na3V2(PO4)3 cathode is constructed with high ICE and energy density. This work provides an effective strategy to conversion the waste to high-value hard carbon anode for sodium-ion batteries.

Use of Hydrothermal Carbonization to Improve the Performance of Biowaste-Derived Hard Carbons in Sodium Ion-Batteries

Over the last years, hard carbon (HC) has been the most promising anode material for sodium-ion batteries due to its low voltage plateau, low cost and sustainability. In this study, biomass waste (spent coffee grounds, sunflower seed shells and rose stems) was investigated as potential material for hard carbon preparation combining a two-step method consisting of on hydrothermal carbonization (HTC), to remove the inorganic impurities and increase the carbon content, and a subsequent pyrolysis process. The use of HTC as pretreatment prior to pyrolysis improves the specific capacity in all the materials compared to the ones directly pyrolyzed by more than 100 % at high C-rates. The obtained capacity ranging between 210 and 280 mAh g-1 at C/15 is similar to the values reported in literature for biomass-based hard carbons. Overall, HC obtained from sunflower seed shell performs better than that obtained from the other precursors with an initial Coulombic efficiency (ICE) of 76 % and capacities of 120 mAh g-1 during 1000 cycles at C with a high capacity retention of 86-93 %.

Boosting the Initial Coulomb Efficiency of Sisal Fiber-Derived Carbon Anode for Sodium Ion Batteries by Microstructure Controlling

As anode material for sodium ion batteries (SIBs), biomass-derived hard carbon has attracted a great deal of attention from researchers because of its renewable nature and low cost. However, its application is greatly limited due to its low initial Coulomb efficiency (ICE). In this work, we employed a simple two-step method to prepare three different structures of hard carbon materials from sisal fibers and explored the structural effects on the ICE. It was determined that the obtained carbon material, with hollow and tubular structure (TSFC), exhibits the best electrochemical performance, with a high ICE of 76.7%, possessing a large layer spacing, a moderate specific surface area, and a hierarchical porous structure. In order to better understand the sodium storage behavior in this special structural material, exhaustive testing was performed. Combining the experimental and theoretical results, an "adsorption-intercalation" model for the sodium storage mechanism of the TSFC is proposed.

Biomass-Derived Hard Carbon with Interlayer Spacing Optimization toward Ultrastable Na-Ion Storage

Hard carbons as a kind of nongraphitized amorphous carbon have been recognized as potential anode materials for sodium-ion batteries (SIBs) due to its large interlayer spacing. However, the issues in terms of onerous synthetic procedure and elusive working mechanism remains critical bottlenecks for practical implement. Herein, we report a facile production of tubular hard carbon through direct carbonization of platanus flosses (FHC) for the first time. Through optimizing the pyrolysis temperatures, the FHC obtained at 1300 °C possesses a key balance between the interlayer spacing and surface area, which can maintain the substantial active sites as well as reduce the irreversible sodium storage. Accordingly, it can deliver a reversible capacity of 324.6 mAh g^-1 with a high initial Coulombic efficiency of 80%, superb rate property of 107.2 mAh g^-1 at 2 A g^-1, and long operating stability over 1000 cycles. Furthermore, the in situ Raman spectroscopic studies certify that sodium ions are stored in FHC following the "adsorption-insertion" mechanism. Our study could provide a promising route for large-scale development of the biomass-derived carbonaceous anodes for high-performance SIBs.

Research progress of biomass carbon materials as anode materials for potassium-ion batteries

Biochar materials have attracted people's attention because of their environmental friendliness, abundant resources, and the use of waste resources for reuse. As a potassium-ion anode material, biomass char materials synthesized by different methods have broad application prospects. However, due to the problems of low initial magnification and limited potassium-storage capacity, it is necessary to improve the electrochemical performance through modifications, such as atomic doping. Atomic doping is an effective way to improve battery conductivity and potassium storage. In this paper, the synthesis method of biochar as an anode material for potassium-ion batteries and the influence of atomic doping on its modification in recent years are reviewed.

On the Road to Sustainable Energy Storage Technologies: Synthesis of Anodes for Na-Ion Batteries from Biowaste

Hard carbon is one of the most promising anode materials for sodium-ion batteries. In this work, new types of biomass-derived hard carbons were obtained through pyrolysis of different kinds of agro-industrial biowaste (corncob, apple pomace, olive mill solid waste, defatted grape seed and dried grape skin). Furthermore, the influence of pretreating the biowaste samples by hydrothermal carbonization and acid hydrolysis was also studied. Except for the olive mill solid waste, discharge capacities typical of biowaste-derived hard carbons were obtained in every case (≈300 mAh·g−1 at C/15). Furthermore, it seems that hydrothermal carbonization could improve the discharge capacity of biowaste samples derived from different nature at high cycling rates, which are the closest conditions to real applications.

Mesoporous Weaved Turbostratic Nanodomains Enable Stable Na+ Ion Storage and Micropore Filling is Revealed to be More Unsafe than Adsorption and Deintercalation

Advanced wave-shape non-graphitizable carbon sheets are derived, comprising mesoporous weaved turbostratic micropore enabled stable Na⁺ ion storage. The non-graphitizable amorphous characteristics are determined from the obtained two broad diffraction peaks at 22.7° and 43.8°. The observed D-band at 1325 cm^-1 and G-band at 1586 cm^-1 confirm the disordered graphitic structure, attributed to the measured specific surface area of 54 m² g^-1. Mesoporous weaved wave-shape carbon sheet architecture is confirmed by surface morphological studies, showing lattice fringes of disordered graphitic structures and dispersed ring patterns for the non-crystalline characteristics. The predominant stable redox peak at 0.014 V/0.185 V and the broader rectangular shape between 0.9 and 0.15 V depict the adsorption-micropore filling mechanism. The mesoporous hard carbon sheet delivers discharge-charge capacities of 450/311 mAh g^-1 (1st cycle) and 263/267 mAh g^-1 (250th cycle) at 25 mA g^-1, exhibiting a superior anode for sodium-ion batteries. Besides, in situ multimode calorimetry results disclose that the micropore filling Na⁺ ion storage shows a higher released total heat energy of 721 J g^-1 than the adsorption (471 J g^-1). Ultimately, differential scanning calorimetry analysis of micropore filling Na⁺ ion storage (discharged state at 0.01 V) has revealed a predominant exothermic peak at 156 °C with the highest released total heat energy of 2183 J g^-1 compared to adsorption (553 J g^-1) and deintercalation (85 J g^-1), indicating that micropore filling status is more unsafe than the adsorption and deintercalation for SIBs.