Design of particles by spray pyrolysis and recent progress in its application

Revealing the intrinsic nature of Ni-, Mn-, and Y-doped CeO2 catalysts with positive, additive, and negative effects on CO oxidation using operando DRIFTS-MS

The catalytic activity of a transition metal (host) oxide can be influenced by doping with a second cation (dopant), but the key factors dominating the activity of the doped catalyst are still controversial. Herein, CeO2 doped with Ni, Mn, and Y catalysts prepared using aerosol pyrolysis were used to demonstrate the positive, negative, and additive effects on CO oxidation as a model reaction. Various characterization results indicated that Ni, Mn, and Y had been successfully doped into the CeO2 lattice. The catalytic activities of each catalyst for CO conversion were in the order of Ni-CeO2 > Mn-CeO2 > CeO2 > Y-CeO2. Operando DRIFTS-MS and various characterization methods were applied to reveal the intrinsic nature of the doping effects. The accumulation rate of the surface bidentate carbonates determined the CO oxidation. A definition to evaluate the doping effect was proposed, which is anticipated to be useful for developing a rational catalyst with a high CO oxidation activity. The CO oxidation reactivities displayed strong correlations with the surface factors obtained from operando DRIFTS-MS analysis and the structure factors from XPS and Raman analyses.

The Influence of Process Parameters on the Microstructural Properties of Spray-Pyrolyzed β-Ga2O3

In this work, the deposition of β-Ga₂O₃ microstructures and thin films was performed with Ga(NO₃)₃ solutions by ultrasonic nebulization and spray coating as low-cost techniques. By changing the deposition parameters, the shape of β-Ga₂O₃ microstructures was controlled. Micro-spheres were obtained by ultrasonic nebulization. Micro-flakes and vortices were fabricated by spray coating aqueous concentrated and diluted precursor solutions, respectively. Roundish flakes were achieved from water-ethanol mixtures, which were rolled up into tubes by increasing the number of deposition cycles. Increasing the ethanol-to-water ratio allows continuous thin films at an optimal Ga(NO₃)₃ concentration of 0.15 M and a substrate temperature of 190 °C to be formed. The monoclinic β-Ga₂O₃ phase was achieved by thermal annealing at 1000 °C in an ambient atmosphere. Scanning electronic microscopy (SEM), X-ray diffraction (XRD), and UV-Raman spectroscopy were employed to characterize these microstructures. In the XRD study, in addition to the phase information, the residual stress values were determined using the sin²(ψ) method. Raman spectroscopy confirms that the β-Ga₂O₃ phase and relative shifts of the Raman modes of the different microstructures can partially be assigned to residual stress. The high-frequency Raman modes proved to be more sensitive to shifting and broadening than the low-frequency Raman modes.

Vapor-phase production of nanomaterials

The synthesis of nanomaterials, with characteristic dimensions of 1 to 100 nm, is a key component of nanotechnology. Vapor-phase synthesis of nanomaterials has numerous advantages such as high product purity, high-throughput continuous operation, and scalability that have made it the dominant approach for the commercial synthesis of nanomaterials. At the same time, this class of methods has great potential for expanded use in research and development. Here, we present a broad review of progress in vapor-phase nanomaterial synthesis. We describe physically-based vapor-phase synthesis methods including inert gas condensation, spark discharge generation, and pulsed laser ablation; plasma processing methods including thermal- and non-thermal plasma processing; and chemically-based vapor-phase synthesis methods including chemical vapor condensation, flame-based aerosol synthesis, spray pyrolysis, and laser pyrolysis. In addition, we summarize the nanomaterials produced by each method, along with representative applications, and describe the synthesis of the most important materials produced by each method in greater detail.

Microstructure-Dependent K+ Storage in Porous Hard Carbon

Hard carbons (HCs) are emerging as promising anodes for potassium-ion batteries (PIBs) due to overwhelming advantages including cost effectiveness and outstanding physicochemical properties. However, the fundamental K⁺ storage mechanism in HCs and the key structural parameters that determining K⁺ storage behaviors remain unclear and require further exploration. Herein, HC materials with controllable micro/mesopore structures are first synthesized by template-assisted spray pyrolysis technology. Detailed experimental analyses including in situ Raman and in situ electrochemical impedance spectroscopy analysis reveal two different K⁺ storage ways in the porous hard carbon (p-HC), e.g., the adsorption mechanism at high potential region and the intercalation mechanism at low potential region. Both are strongly dependent on the evolution of microstructure and significantly affect the electrochemical performance. Specifically, the adequate micropores act as the active sites for efficient K⁺ storage and ion-buffering reservoir to relieve the volume expansion, ensuring enhanced specific capacity and good structural stability. The abundant mesopores in the porous structure provide conductive pathways for ion diffusion and/or electrolyte infiltration, endowing fast ionic/electronic transport kinetics. All these together contribute to the high energy density of activated carbon//p-HCs potassium ion hybrid capacitors (74.5 Wh kg^-1 , at 184.4 W kg^-1 ).

Engineering of physical properties of spray-deposited nanocrystalline Sb2O3 thin films by phase transformation

Nanostructured Sb₂O₃ thin films have been deposited onto glass substrates by using the chemical spray pyrolysis technique, and the effect of precursor solution volume on the physical properties was investigated for the first time. The prepared films were characterized in detail by using x-ray diffraction, field-emission scanning electron microscopy with energy dispersive x-ray analysis (FESEM-EDAX), UV-vis absorption and transmission spectroscopy, Raman spectroscopy analysis and electrical resistivity measurement. X-ray diffraction analysis shows that the senarmontite cubic phase is completely transferred to the valentinite orthorhombic phase as the precursor solution volume is increased. This phase transformation as a function of precursor volume is discussed in detail. The FESEM-EDAX analysis reconfirms the phase change showing well-defined nano-dimensional cubic hexagonal and orthorhombic octahedral morphologies with excellent stoichiometry. The optical property studies show that the bandgap energy of Sb₂O₃ varies from 3.43-3.98 eV as a function of precursor quantity. The as-grown Sb₂O₃ thin films are semiconducting in nature. The measured values of electrical resistivity and activation energy are found to be dependent on the spray solution volume. The electrical resistivity of deposited Sb₂O₃ thin films shows variation from 26.15 × 10²-34.27 × 10² Ω cm and the activation energy of the films is in the order of 0.763-0.773 eV.

Advances in Ultrasonic Spray Pyrolysis Processing of Noble Metal Nanoparticles-Review

In the field of synthesis and processing of noble metal nanoparticles, the study of the bottom-up method, called Ultrasonic Spray Pyrolysis (USP), is becoming increasingly important. This review analyses briefly the features of USP, to underline the physical, chemical and technological characteristics for producing nanoparticles and nanoparticle composites with Au and Ag. The main aim is to understand USP parameters, which are responsible for nanoparticle formation. There are two nanoparticle formation mechanisms in USP: Droplet-To-Particle (DTP) and Gas-To-Particle (GTP). This review shows how the USP process is able to produce Au, Ag/TiO2, Au/TiO2, Au/Fe2O3 and Ag/(Y0.95 Eu0.05)2O3 nanoparticles, and presents the mechanisms of formation for a particular type of nanoparticle. Namely, the presented Au and Ag nanoparticles are intended for use in nanomedicine, sensing applications, electrochemical devices and catalysis, in order to benefit from their properties, which cannot be achieved with identical bulk materials. The development of new noble metal nanoparticles with USP is a constant goal in Nanotechnology, with the objective to obtain increasingly predictable final properties of nanoparticles.

Dataset on the effect of the reaction temperature during spray pyrolysis for the synthesis of the hierarchical yolk-shell CNT-(NiCo)O/C microspheres

The data presented in this article are related to the research article entitled “Hierarchical yolk-shell CNT-(NiCo)O_C microspheres prepared by one-pot spray pyrolysis as anodes in lithium-ion batteries” (Oh et al., 2019). The data presented in this manuscript showed the effect of the reaction temperature during spray pyrolysis on the obtained microspheres morphology. Each morphology and phase of the microspheres obtained after spray pyrolysis were investigated.

Advances in nanostructures fabricated via spray pyrolysis and their applications in energy storage and conversion

This review provides insight into various nanostructures designed by spray pyrolysis and their applications in energy storage and conversion.

Yolk–shell structured Gd2O3:Eu3+ phosphor prepared by spray pyrolysis: the effect of preparation conditions on microstructure and luminescence properties

Yolk–shell Gd₂O₃:Eu³⁺ phosphor powders with high photoluminescence intensity were prepared by spray pyrolysis. The formation mechanism of yolk–shell Gd₂O₃:Eu³⁺ was systematically investigated by observing the microstructures of particles produced under various preparation conditions.

Advances in spinel Li4Ti5O12 anode materials for lithium-ion batteries

Nanoscale batteries with anode-Li₄Ti₅O₁₂ (LTO) and cathode-LiFePO₄ (LFP) have shown a significant potential to develop long-life and high-rate Li-ion batteries.

Effect of barium ferrite particle size on detachment efficiency in magnetophoretic harvesting of oleaginous Chlorella sp

Microalgal biofuel is garnering many positive and promising reviews as a fuel for the next generation while research effort continues to improve the efficiency of its harvesting for commercial success. In this report, magnetophoretic harvesting of microalgae is conducted through a three-step process, which includes functionalization of magnetic particles by (3-aminopropyl)triethoxysilane (APTES), magnetic separation, and detachment of magnetic particles by increasing pH to higher than the isoelectric point. Detachment process is specifically focused and found that the use of larger magnetic particles is more efficient for detachment of magnetic particles from algae-particle conglomerates. The detaching efficiency improves from 12.5% to 85% when the particle size is increased from 108 nm to 1.17 μm. Smaller magnetic particles provide larger contact area to microalgae and form strong electrostatic binding to negatively-charged microalgae when pH is lower than the isoelectric point.