Distribution of heavy metal contents and chemical fractions in anaerobically digested manure slurry

Electrochemical route outperforms chemical struvite precipitation in mitigating heavy metal contamination

Electrochemically mediated struvite precipitation (EMSP) offers a robust, chemical-free process towards phosphate and ammonium reclamation from nutrients-rich wastewater, i.e., swine wastewater. However, given the coexistence of heavy metal, struvite recovered from wastewater may suffer from heavy metal contamination. Here, we systematically investigated the fate of Cu2+, as a representative heavy metal, in the EMSP process and compared it with the chemical struvite precipitation (CSP) system. The results showed that Cu2+ was 100% transferred from solution to solid phase as a mixture of copper and struvite under pHi 9.5 with 2-20 mg/L Cu2+ in the CSP system, and varying pH would affect struvite production. In the EMSP system, the formation of struvite was not affected by bulk pH, and struvite was much less polluted by co-removed Cu2+ (24.4%) at pHi 7.5, which means we recovered a cleaner and safer product. Specifically, struvite mainly accumulates on the front side of the cathode. In contrast, the fascinating thing is that Cu2+ is ultimately deposited primarily to the back side of the cathode in the form of copper (hydro)oxides due to the distinct thickness of the local high pH layer on the two sides of the cathode. In turn, struvite and Cu (hydro)oxides can be harvested separately from the front and back sides of the cathode, respectively, facilitating the subsequent recycling of heavy metals and struvite. The contrasting fate of Cu2+ in the two systems highlights the merits of EMSP over conventional CSP in mitigating heavy metal pollution on recovered products, promoting the development of EMSP technology towards a cleaner recovery of struvite from waste streams.

Physico-chemical assessment of on-farm bioconversion of organic waste in dairy farms in context to sustainability and circular bioeconomy

On a milk-producing dairy farm, milk production is correlated with manure production and the number of cattle, and manure is widely used as a soil fertilizer. However, excessive dairy manure production is linked with greenhouse gas emissions and water quality issues. On-farm planning of manure storage and application to enhance soil nutrients are essential in a circular economy to reduce environmental impact, where manure is not landfilled and incinerated. Instead, it creates a nutrient resource for crops and soil. Dairy manure, which is rich in nutrients, is a valuable fertilizer that contains many nutrients such as nitrogen (N), organic matter (OM), phosphorous (P), Potassium (K) and micronutrients. In this work, a pilot field research was conducted between 2016 and 2018 in various parts of California, USA (San Joaquin Valley, Sacramento Valley, Shasta Cascade, and the North Coast of California) to assess physio-chemical characteristics of solid fractions of dairy manure among various dairy farms. A total of 156 samples were collected from the gut (n = 107) and toe (n = 49) of the manure piles across California for determining total solid (TS), volatile solid (VS), temperature, moisture content and carbon-nitrogen ratio (C: N). Here, using the observations of field study and analysis, we show that C: N, OM and MC of solid fractions of dairy manure vary significantly among dairy farms. The average C: N ratio of manure (26-32) among various regions was close to an ideal C: N value of 24:1 for soil microbes to stimulate nutrient release to crops. Manure pH ranged between 7.0 and 8.0, which was close to an optimal pH range for common crops (6.0-8.0). Moreover, considering less cost and surplus availability, manure will likely continue providing a cost-effective organic fertilizer resource compared to commercial chemical fertilizers.

Occurrence and transformation of heavy metals during swine waste treatment: A full scale study

This study tracked the fate of nine detected heavy metals in an industrial swine farm with integrated waste treatment, including anoxic stabilization, fixed-film anaerobic digestion, anoxic-oxic (A/O), and composting. Results show that heavy metals exhibited different transformation behaviors in the treatment streamline with Fe, Zn, Cu and Mn as the most abundant ones in raw swine waste. The overall removal of water-soluble heavy metals averaged at 30 %, 24 % and 42 % by anoxic stabilization, anaerobic digestion and A/O unit, respectively. In particular, anoxic stabilization could effectively remove Cu, Mn and Ni; while A/O unit was highly effective for Fe, Cr and Zn elimination from water-soluble states. As such, the environmental risk of liquid products for agricultural irrigation decreased gradually to the safe pollution level in swine waste treatment. Furthermore, heavy metals in the solid (slurry) phase of these bioprocesses could be immobilized with the passivation rate in the range of 42-70 %. Nevertheless, heavy metals preferably transformed from liquid to biosolids to remain their environmental risks when biosolids were used as organic fertilizer in agriculture, thereby requiring effective strategies to advance their passivation in all bioprocesses, particularly composting as the last treatment unit.

Co-precipitation of heavy metals with struvite from digested swine wastewater: Role of suspended solids

Struvite production can recover ammonia and phosphorous from digested wastewater as fertilizer. During struvite generation, most of the heavy metals was co-precipitated with ammonia and phosphorous into struvite. Understanding the precipitation behavior of heavy metals with suspended solids (SS) might provide the possible strategy for the control of co-precipitation. In this study, the distribution of heavy metals in SS and their role on the co-precipitation during struvite recovery from digested swine wastewater were investigated. The results showed that the concentration of heavy metal (including Mn, Zn, Cu, Ni, Cr, Pb and As) ranged from 0.05 to 17.05 mg/L in the digested swine wastewater. The distribution analysis showed that SS with particles > 50 μm harbored most of individual heavy metal (41.3-55.6%), followed by particles 0.45-50 μm (20.9-43.3%), and SS-removed filtrate (5.2-32.9%). During struvite generation, 56.9-80.3% of individual heavy metal was co-precipitated into struvite. The contributions of SS with particles > 50 μm, 0.45-50 μm, and SS-removed filtrate on the individual heavy metal co-precipitation were 40.9-64.3%, 25.3-48.3% and 1.9-22.9%, respectively. These finding provides potential way for controlling the co-precipitation of heavy metals in struvite.

Chemical and microbiological characterization of pig manures and digestates

Livestock and poultry breeding modes, feed compositions and manure collection systems have regional characteristics, which can directly affect the composition of livestock and poultry breeding manure, energy production by anaerobic digestion and resource utilization of products. The chemical, heavy metal contents and microbiological characteristics of pig manures and digestates were characterized in five pig farms and biogas plants in Quzhou (Zhejiang Province) in this study. The results showed that hemicellulose and cellulose of pig manures could be partly degraded in anaerobic digestion, but lignin was difficultly degraded and accumulated in digestates. The content of Zn was highest in the pig manure and digestate samples, followed by Cu, Cr, As, Ni, Pb, Cd, T1 and Hg. The As content was 16.09-31.22 mg kg^-1 in the pig manure and digestate samples, which exceeded the standard limitation requirements in fertilizers in China (≤15 mg kg^-1). Bacteroidota, Firmicutes, Proteobacteria and Spirochaetota dominated in the pig manure and digestate samples, with a relative abundance of 73.6%-99.4%. The microbial community structure in the pig manure samples was quite different among the five farms. The pH, contents of lignin, T1 and As had a significant effect on the microbial community structure in the pig manure samples, while the contents of total phosphorus, NO₃^--N, cellulose and Pb could significantly influence the microbial community structure in the digestate samples. These findings can provide a theoretical basis for recycling manure and improving biogas engineering in large-scale pig farms.

Ammonia nitrogen recovery from biogas slurry by SCP production using Candida utilis

The safe and robust yeast Candida utilis was employed for nitrogen recovery as single cell protein from biogas slurry. The maximum biomass of 6.2 g/L with protein content of 53.5% was produced in batch cultivation with glucose as the carbon source, C/N ratio of 3:1, NH₄⁺-N concentration of 3000 mg/L, initial pH of 8.0, and the addition of 0.35% (w/v) Na₂HPO₄. It was speculated that C. utilis can grow well with free ammonia below 197 mg/L. In fed-batch fermentation, a biomass of 14.8 g/L was obtained, and the maintenance of aerobic conditions was critical to improving the production of single cell protein. The sterilized and non-sterilized biogas slurry can be used as an effective pH regulator. The obtained single cell protein was a nutritious, safe, and reliable protein source. This study provides novel insights into nitrogen recovery via C. utilis as a single cell protein from biogas slurry.

Ecotoxicological response of Spirulina platensis to coexisted copper and zinc in anaerobic digestion effluent

Copper ion (Cu²⁺) and zinc ion (Zn²⁺) are widely co-existent in anaerobic digestion effluent as typical contaminants. This work aims to explore how Cu²⁺-Zn²⁺ association affects physiological properties of S. platensis using Schlösser medium (SM) and sterilized anaerobic digestion effluent (SADE). Microalgae cells viability, biochemical properties, uptake of Cu²⁺ and Zn²⁺, and risk assessment associated with the biomass reuse as additives to pigs were comprehensively assessed. Biomass production ranged from 0.03 to 0.28 g/L in SM and 0.63 to 0.79 g/L in SADE due to the presence of Cu²⁺ and Zn²⁺. Peak value of chlorophyll-a and carotenoid content during the experiment decreased by 70-100% and 40-100% in SM, and by 70-77% and 30-55% in SADE. Crude protein level reduced by 4-41% in SM and by 65-75% in SADE. The reduction ratio of these compounds was positively related to the Cu²⁺ and Zn²⁺ concentrations. Maximum value of saturated and unsaturated fatty acids was both obtained at 0.3 Cu + 2.0 Zn (50.8% and 22.8%, respectively) and 25% SADE reactors (33.8% and 27.7%, respectively). Uptake of Cu in biomass was facilitated by Zn²⁺ concentration (> 4.0 mg/L). Risk of S. platensis biomass associated with Cu²⁺ was higher than Zn²⁺. S. platensis from SM (Cu²⁺ ≤ 0.3 mg/L and Zn²⁺ ≤ 4.0 mg/L) and diluted SADE (25% and 50% SADE) reactors could be used as feed additives without any risk (hazard index <1), which provides sufficient protein and fatty acids for pig consumption. These results revealed the promising application of using S. platensis for bioremediation of Cu²⁺ and Zn²⁺ in anaerobic digestion effluent and harvesting biomass for animal feed additives.

Review on fate and bioavailability of heavy metals during anaerobic digestion and composting of animal manure

Anaerobic digestion and composting are attracting increasing attention due to the increased production of animal manure. It is essential to know about the fate and bioavailability of heavy metals (HMs) for further utilisation of animal manure. This review has systematically summarised the migration of HMs and the transformation of several typical HMs (Cu, Zn, Cd, As, and Pb) during anaerobic digestion and composting. The results showed that organic matter degradation increased the HMs content in biogas residue and compost (with the exception of As in compost). HMs migrated into biogas residue during anaerobic digestion through various mechanisms. Most of HMs in biogas residue and compost exceeded relevant standards. Then, anaerobic digestion increased the bioavailable fractions proportion in Zn and Cd, decreased the F4 proportion, and raised them more than moderate environmental risks. As (III) was the main species in the digester, which extremely increased As toxicity. The increase of F3 proportion in Cu and Pb was due to sulphide formation in biogas residue. Whereas, the high humus content in compost greatly increased the F3 proportion in Cu. The F1 proportion in Zn decreased, but the plant availability of Zn in compost did not reduce significantly. Cd and As mainly converted the bioavailable fractions into stable fractions during composting, but As (V) toxicity needs to be concerned. Moreover, additives are only suitable for animal manure treated with slightly HM contaminated. Therefore, it is necessary to combine more comprehensive methods to improve the manure treatment and make product utilisation safer.

Effects of Different Draw Solutions on Biogas Slurry Concentration in Forward Osmosis Membrane: Performance and Membrane Fouling

Biogas slurry poses a severe challenge to the sustainable management of livestock farms. The technology of the forward osmosis (FO) membrane has a good application prospect in the field of biogas slurry concentration. Further research is needed to verify the effects of different draw solutions on FO membranes in biogas slurry treatment and the related membrane fouling characteristics. In this study, three different draw solutions were selected to evaluate the performance of FO membranes for biogas slurry concentration. Membrane fouling was investigated by characterization after FO membrane treatment to identify fouling contaminants. The result showed that FO membrane treatment can realize the concentration of biogas slurry and MgCl₂ as the draw solution has the best effect on the concentration of biogas slurry. The different draw solutions all contributed to the efficient retention of most organics and TP while each treatment was ineffective at retaining nitrogen. The cake layer that appeared after the biogas slurry was concentrated covered the surface of the FO membrane. Some functional groups were detected on the surface after membrane fouling, such as C–O and C=C. Moreover, the C element accounts for 57% of the main components of the cake layer after the membrane fouling. Membrane fouling is caused by both organic fouling and inorganic fouling, of which organic fouling is the main reason. This study provides a technical reference for the high-value utilization of biogas slurry.

Anaerobic digestate management, environmental impacts, and techno-economic challenges

Digestate is a nutrient-rich by-product from organic waste anaerobic digestion but can contribute to nutrient pollution without comprehensive management strategies. Some nutrient pollution impacts include harmful algal blooms, hypoxia, and eutrophication. This contribution explores current productive uses of digestate by analyzing its feedstocks, processing technologies, economics, product quality, impurities, incentive policies, and regulations. The analyzed studies found that feedstock, processing technology, and process operating conditions highly influence the digestate product characteristics. Also, incentive policies and regulations for managing organic waste by anaerobic digestion and producing digestate as a valuable product promote economic benefits. However, there are not many governmental and industry-led quality assurance certification systems for supporting commercializing digestate products. The sustainable and safe use of digestate in different applications needs further development of technologies and processes. Also, incentives for digestate use, quality regulation, and social awareness are essential to promote digestate product commercialization as part of the organic waste circular economy paradigm. Therefore, future studies about circular business models and standardized international regulations for digestate products are needed.

Effects of Application of Pig Manure on the Accumulation of Heavy Metals in Rice

Pig manure (PM) is often highly enriched in heavy metals, such as Cu and Zn, due to the wide use of feed additives. To study the potential risks of heavy metal accumulation in the soil and rice grains by the application of PM and other organic manure, a four-year field experiment was conducted in the suburb of Shanghai, southeast China. The contents of Cu, Zn, Pb, and Cd in the soils and rice plants by the treatments of PM and fungal culturing residues (FCR) show a trend of annual increase. Those in the soils and rice by the PM treatment are raised even more significantly. Cu and Zn contents in the soil and rice roots by the PM are significantly higher than those by the non-fertilizer control (CK) during the four years, and Pb and Cd also significantly higher than CK in the latter two years. Heavy metals taken up by the rice plants are mostly retained in the roots. Cu and Zn contents in the rice plants are in the decreasing order of roots > grains > stems > leaves, and Pb and Cd in the order of roots > stems > leaves > grains. Cu, Zn, Pb, and Cd contents in the soils by the PM treatment increase by 73%, 32%, 106%, and 127% on annual average, and those in the brown rice by 104%, 98%, 275%, and 199%, respectively. The contents of Cu, Zn, Pb, and Cd in the brown rice of the treatments are significantly correlated with those in the soils and rice roots (p < 0.05), suggesting the heavy metals accumulated in the rice grains come from the application of PM and FCR. Though the contents of heavy metals in the brown rice during the four experimental years are still within the safe levels, the risks of their accumulative increments, especially by long-term application of PM, can never be neglected.

Biochar amendment to advance contaminant removal in anaerobic digestion of organic solid wastes: A review

Anaerobic digestion (AD) has been widely applied to convert organic solid wastes into biogas, a renewable energy, and digestate, a bio-fertilizer, to sustain waste management. Nevertheless, several vexing contaminants in OSWs restrict digestate application in agriculture. Biochar has been evidenced to effectively improve AD by promoting organic biodegradation and alleviating the accumulation of inhibitory substances (e.g. ammonia and volatile fatty acids). Furthermore, biochar could advance contaminant removal in AD given its highly porous, conductive and alkaline features. Thus, this review aims to highlight the role of biochar amendment to advance contaminant removal in AD of OSWs. Key contaminants, such as antibiotics, heavy metals, microplastics, polycyclic aromatic hydrocarbons, furfural and 5-hydroxy methyl furfural (5-HMF) that ubiquitously present in OSWs were demonstrated. The underlying mechanisms of biochar to amend the removal of these contaminants by AD were discussed. Furthermore, future perspectives to the development of biochar-assisted AD for OSWs treatment were provided.

A review on the incorporation and potential mechanism of heavy metals on the recovered struvite from wastewater

Phosphorus, as a non-renewable element, is flowing out too fast in the past decades. To sustain the development of this globally scarce resource, efficient measures were taken to recover more phosphorus in the struvite form from wastewater. However, heavy metals in the wastewater might produce an inhibitory effect on phosphorus recovery, and even worse, pollutants might be incorporated in/onto the crystals precipitated. Impurities on struvite will reduce the quality of struvite as a potential slow-release fertilizer and affect the safe application of struvite in agriculture. This review aims to identify the trends in the literature to present the residues of heavy metals in struvite. It summarizes the current status in the residues of main metal elements on crystals and its response to wastewater properties, composition, and oxidation state of metals. The adsorption process and potential adsorption mechanism of heavy metals during the struvite crystallization are deeply explored, which might determine the latter release rate of metals when applying into the soil. Possible solutions are further provided to minimize the amounts of heavy metals mainly through adjusting operational conditions or employing pretreatment methods. Finally, this review critically analyzes the limitation gap between theory and actual generalization and potential application of struvite products in the market, and corresponding perspectives in the future are given to safely utilize the phosphorus resource from wastewater in the form of struvite.

Co-application of biogas slurry and hydrothermal carbonization aqueous phase substitutes urea as the nitrogen fertilizer and mitigates ammonia volatilization from paddy soil

Biogas slurry (BS) and bio-waste hydrothermal carbonization aqueous phase (HP) are nutrient-rich wastewater. To prevent environment contamination, transforming BS and HP into synthetic fertilizers in the agricultural field can potentially realize resource utilization. We hypothesized that acidic HP could neutralize alkaline BS, adjusting floodwater pH from 6.88 to 8.00 and mitigating ammonia (NH₃) volatilization from the paddy soil. In this soil column study, the mixture of BS and HP was applied to paddy soil to substitute 50%, 75%, and 100% to urea. With a low (L) or high (H) ratio of HP, treatments were labeled as BCL50, BCL75, BCL100, BCH50, BCH75, and BCH100. Results showed that microbial byproduct- and fulvic acid-like substance were the main components in BS and HP using 3D-EEM analysis, respectively. Co-application of BS and HP mitigated the NH₃ volatilization by 4.2%-65.5% compared with CKU. BCL100 and BCH100 treatments significantly (P < 0.05) mitigated NH₃ volatilization by 65.5% and 56.8%, which also significantly (P < 0.05) mitigated the yield-scale NH₃ volatilization by 49.6% and 42.3%, compared with CKU. The low NH₄⁺-N concentration and pH value in floodwater were the main reason explained the NH₃ mitigation. Therefore, this study demonstrated that BS and HP co-application can substitute the urea as a valuable N fertilizer in a rational rate and meanwhile mitigate the NH₃ volatilization. This study will provide new ideas for the utilization of BS and HP resources in the context of ammonia mitigation.

Response of anaerobic granular sludge to long-term loading of roxarsone: From macro- to micro-scale perspective

Extensive use of organoarsenic feed additives such as roxarsone has caused organoarsenicals to occur in livestock wastewater and further within anaerobic wastewater treatment systems. Currently, information on the long-term impacts of roxarsone on anaerobic granular sludge (AGS) activity and the underlying mechanisms is very limited. In this study, the response of AGS to long-term loading of roxarsone was investigated using a laboratory up-flow anaerobic sludge blanket reactor spiked with 5.0 mg L^-1 of roxarsone. Under the effect of roxarsone, methane production decreased by ∼40% due to the complete inhibition on acetoclastic methanogenic activity on day 260, before being restored eventually. Over 30% of the influent arsenic was accumulated in the AGS and the capability of AGS to prevent intracellular As(III) accumulation increased with time. The AGS size was reduced by ∼30% to 1.20‒1.26 mm. Based on morphology and confocal laser scanning microscopy analysis, roxarsone exposure stimulated the excretion of extracellular polymeric substances and the surface spalling of AGS. High-throughput sequencing analysis further indicated roxarsone initially altered the acidogenic pathway and severely inhibited the acetoclastic methanogen Methanothrix. Acetogenic bacteria and Methanothrix were finally enriched and became the main contributor for a full restoration of the initial methane production. These findings provide a deeper understanding on the effect of organoarsenicals on AGS, which is highly beneficial for the effective anaerobic treatment of organoarsenic-bearing wastewater.

Treatment of Manure and Digestate Liquid Fractions Using Membranes: Opportunities and Challenges

Manure and digestate liquid fractions are nutrient-rich effluents that can be fractionated and concentrated using membranes. However, these membranes tend to foul due to organic matter, solids, colloids, and inorganic compounds including calcium, ammonium, sodium, sulfur, potassium, phosphorus, and magnesium contained in the feed. This review paper is intended as a theoretical and practical tool for the decision-making process during design of membrane-based systems aiming at processing manure liquid fractions. Firstly, this review paper gives an overview of the main physico-chemical characteristics of manure and digestates. Furthermore, solid-liquid separation technologies are described and the complexity of the physico-chemical variables affecting the separation process is discussed. The main factors influencing membrane fouling mechanisms, morphology and characteristics are described, as well as techniques covering membrane inspection and foulant analysis. Secondly, the effects of the feed characteristics, membrane operating conditions (pressure, cross-flow velocity, temperature), pH, flocculation-coagulation and membrane cleaning on fouling and membrane performance are presented. Finally, a summary of techniques for specific recovery of ammonia-nitrogen, phosphorus and removal of heavy metals for farm effluents is also presented.

Struvite Precipitation for Sustainable Recovery of Nitrogen and Phosphorus from Anaerobic Digestion Effluents of Swine Manure

In this study, we propose the application of struvite precipitation for the sustainable recovery of nitrogen (N) and phosphorus (P) from anaerobic digestion (AD) effluents derived from swine manure. The optimal conditions for four major factors that affect the recovery of N and P were derived by conducting batch experiments on AD effluents obtained from four AD facilities. The optimal conditions were a pH of 10.0, NH4-N:Mg:PO4-P molar ratio of 1:1.4:1, mixing intensity of 240 s−1, and mixing duration of 2 min. Under these optimal conditions, the removal efficiencies of NH4-N and PO4-P were approximately 74% and 83%, respectively, whereas those of Cu and Zn were approximately 74% and 79%, respectively. Herein, a model for swine manure treatment that incorporates AD, struvite precipitation, and biological treatment processes is proposed. We applied this model to 85 public biological treatment facilities in South Korea and recovered 4722 and 51 tons/yr of NH4-N and PO4-P, respectively. The economic analysis of the proposed model’s performance predicts a lack of profitability due to the high cost of chemicals; however, this analysis does not consider the resulting protection of the hydrological environment. Field-scale studies should be conducted in future to prove the effectiveness of the model.

Fungal community composition change and heavy metal accumulation in response to the long-term application of anaerobically digested slurry in a paddy soil

Anaerobically digested slurry (ADS) has been widely used as a liquid fertilizer in agroecosystems. However, there is scant information on the effects of successive ADS applications on heavy metals (HMs) accumulation and fungal community composition in paddy soils. In this study, we conducted a field experiment over 10 years to assess the changes in soil HMs and fungal community composition under the long-term application of ADS in a paddy field. The four treatments were (1) no fertilizer (CK); (2) mineral fertilizer and 270 kg N ha^-1 from urea (MF); (3) 270 kg N ha^-1 from ADS (ADS1); and (4) 540 kg N ha^-1 from ADS (ADS2). The results revealed that ADS application improved paddy soil fertility compared to that under the MF treatment by increasing soil organic C (SOC), total N (TN) and available potassium (AK). Long-term application of ADS significantly increased soil total and available Zn (TZn and AZn) concentrations as compared to those under the MF treatment. However, there were no significant differences in the total and available Cu concentrations or the total Pb concentration between the ADS and MF treatments. Sequence analysis showed that application of ADS increased the fungal richness indexes (Chao1 and ACE) compared to MF treatment. Principal coordinate analysis (PCoA) showed that the soil fungal community compositions were significantly separated by high levels of ADS application. Long-term application of ADS increased the relative abundance of classes Sordariomycetes, Dothideomycetes and Agaricomycetes by 20.8-29.0%, 107.3-141.4% and 289.5-387.5%, respectively, but decreased that of Pezizomycetes by 14.0-33.0% compared to that under the MF treatment. At the genus level, compared to those under the MF treatment, the relative abundances of Pyrenochaetopsis and Myrothecium were significantly increased by the application of ADS, but those of Mrakia and Tetracladium were significantly decreased. Redundancy analysis (RDA) revealed that SOC, AZn and AP were the three most important factors affecting the fungal community composition of the paddy soil. Our findings suggested that fungal community composition could be affected by changes in the chemical properties and heavy metal contents of paddy soil under high application of ADS in the long term.

Self-sustaining treatment as a novel alternative for the stabilization of anaerobic digestate

Self-sustaining smouldering combustion (SSS) is a technology based on the flameless oxidation of an organic substrate and limited by the rate at which oxygen is diffused to the surface of the substrate. This work aims to evaluate the SSS combustion as a treatment process for the stabilization of anaerobic digestate, determining the limits of operational conditions, (moisture content (MC), air flux) that allow for a self-sustaining process. Maximum possible MC was found at 82 wt% with Darcy air flux of 50 cm/s. The digestate destruction rate (kg/(h·m2), and the addition of sand as an inert solid, to enhance the oxygen diffusion, were also investigated. A sand/substrate mass ratio of 1 allowed for SSS at 85 wt% MC, but decreased the digestate destruction rate. The average composition of the emitted gases showed ca. 25% CO and 10% H₂, whereas the analysis of the ashes showed almost complete digestate inertization.

Effects of temperature and inoculation ratio on methane production and nutrient solubility of swine manure anaerobic digestion

This study investigated the effects of temperature and volatile solids (VS) ratio of feedstock to inoculum (F/I ratio) on methane (CH₄) production and the solubility of nitrogen (N), phosphorus (P), cooper (Cu), and Zinc (Zn) after anaerobic digestion (AD) of swine manure. The highest cumulative CH₄ yield of 470 L/kgVS_feed was obtained with F/I ratios of 2.0 and 3.0 with mesophilic (37 °C) temperature, and methane production rate decreased with the increase of F/I ratio. As F/I ratio increased from 0.5 to 4.0, the lag phase for methane production increased from 1.02 days to 13.52 days, indicating an initial inhibition at high F/I ratios. AD increased the concentrations of ammonia, Cu and Zn in the AD effluent supernatant, while decreased total and water extractive P concentrations. The changes of ammonia, Cu, Zn, and P concentrations were more significant with the increase of F/I ratio.

Effect of swine biogas slurry application on soil dissolved organic matter (DOM) content and fluorescence characteristics

The application of biogas slurry as an organic fertilizer is a promising method for utilizing breeding manure wastewater. At present, the impact of biogas slurry on the properties of organic matter in soil is not clear. In this study, a pot experiment in which chemical fertilizers were replaced with biogas slurry from a swine farm was performed. The fluorescence spectra combined with parallel factor (PARAFAC) analysis and principal component analysis (PCA) were used to explore the influence of biogas slurry on the protein and humic substance contents in the dissolved organic matter (DOM) in soil. The results showed that there were two proteins (component 3 (C3) and component 4 (C4)) and two humic substances ( component 1 (C1) and component 2 (C2)) in the DOM of the experimental soil. The application of swine biogas slurry can significantly increase the content of DOM in soil, but the increase was weakened with extended time. Compared with the CKA, the biogas slurry significantly increased the C1, C2, C3 and C4 contents in the initial stage by 116.17%, 76.41%, 578.71% and 278.13%, respectively. Within 28 days of planting corn, proteins with simple molecular structure in the DOM in the soil began to be transformed into humic substances with high molecular weight and more complex molecular structures. On the 60th day, the contents of C1 and C2 in the DOM of the treated treatments soil increased by 13.72%-34.40% and 5.05%-17.78% respectively, and tyrosine content decreased by 90.11%-94.41%. This study provides a new perspective on the effects of biogas slurry application on soil properties and sustainable utilization of soil.

Ultrafiltration of separated digestate by tubular membranes: Influence of feed pretreatment on hydraulic performance and heavy metals removal

The present study investigates the influence of the solid-liquid pretreatment of anaerobically digested slurry on the subsequent ultrafiltration of the obtained liquid fractions in a semi-commercial ultrafiltration pilot plant. The first pretreatment considered is based on centrifugation alone, the second one, is based on a combined flocculation-coagulation and centrifugation step. It was found that during ultrafiltration of the liquid fractions from both pretreatments, the cross-flow velocity had a larger influence on permeate flux than the applied pressure, suggesting the predominance of a gel-like fouling layer. Chemical rejections during ultrafiltration of the liquid fractions were higher than 96.9% for Cu, Zn, Fe, Ca, Mg and Al, without significant differences between the pretreatments. Finally, membrane inspection using SEM showed that the membrane fouling morphology was closely related to the feed pretreatment. Additionally, elemental membrane surface analysis with EDX revealed that alkaline and acidic cleaning was effective in removing most of the inorganic foulants accumulated on the membrane surfaces. However, after chemical cleaning, ultrafiltration membranes processing liquid fractions from centrifugation assisted with flocculation-coagulation restored the membrane pristine surface characteristics to a higher extend. This suggests that obtaining digestate liquid fractions by centrifugation assisted with flocculation-coagulation could have a positive impact on the long-term stability of the subsequent ultrafiltration step.

Immobilization of metal(loid)s in hydrochars produced from digested swine and dairy manures

Anaerobic digestion technology is widely used for treatment of swine and dairy manures in livestock farms, but the digested swine and dairy manures (SD-S, SD-D) must be properly disposed. In this study, hydrothermal carbonization (HTC) was used to deal with SD-S and SD-D. The resulting hydrochars (HC-S and HC-D) were investigated for the migration, speciation and potential environmental risk of metal(loid)s therein. The results showed that about 20%-50% of metal(loid)s in SD-S and 11%-36% in SD-D lost through the dissolution of the metal(loid)s in solution during HTC process. The remaining metal(loid)s were more concentrated in HC-D compared to HC-S. The concentrations of water-extractable metal(loid)s showed clear decrease trend in HC-S and HC-D. The bioavailable metal(loid) fraction (acid soluble/exchangeable fraction and reducible fraction) were transformed into the stable fraction (residual fraction) during HTC process. The results indicated that HTC process could immobilize most metal(loid)s leaching from HC-S and HC-D, except for Zn and Cd in HC-S. The maximum leaching concentrations of all metal(loid)s happened at pH of 2; meanwhile less fraction of metal(loid)s can be leached out from HC-D into water. The environmental risk assessment values suggested that HC-D was more environment-friendly than HC-S. This study provides a useful support for reuse of HC-S and HC-D as pollution remediation and soil amendment with very low leaching toxicity and potential ecological risk of metal(loid)s.

Biogas production and metal passivation analysis during anaerobic digestion of pig manure: effects of a magnetic Fe3O4/FA composite supplement

Anaerobic digestion has been widely used to produce biogas renewable energy and stabilize fecal manure. In this work, magnetic fly ash composites (Fe3O4/FA) were synthesized and mixed with pig manure in different ratios to study their effects on biogas production and metal passivation during anaerobic digestion. The results showed that the use of 0.5% Fe3O4/FA presented the most positive impact on biogas production compared to anaerobic digestion without Fe3O4/FA, i.e., the total biogas and methane content increased by 13.81% and 35.13%, respectively. Variations in the concentration and speciation of heavy metals (i.e., Cu and Zn) with and without Fe3O4/FA during anaerobic digestion were also analyzed. The concentrations of Cu and Zn increased after anaerobic digestion, showing a significant "relative concentration effect". Additionally, sequential fractionation suggested that Cu was mainly present in organic matter, whereas Zn was mainly distributed in the oxidation states of iron and manganese. The addition of Fe3O4/FA enhanced the passivation of Cu and Zn in the solid digested residues, i.e., the residual states of Cu and Zn increased by 10.73% to 45.78% and 33.49% to 42.14% compared to the control, respectively. Moreover, better performance was found for the treatment with 2.5% Fe3O4/FA. X-ray diffraction (XRD) and scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDX) analysis demonstrated that Fe3O4/FA deactivated heavy metals mainly via physical adsorption during anaerobic digestion, which can convert them into stable mineral precipitates and thus decrease the solubility and mobility of these metals.

Treatment of hypersaline hazardous landfill leachate using a baffled constructed wetland system: effect of granular packing media and vegetation

Constructed wetland is an engineered system that attains more attention as a feasible technology for the treatment of municipal landfill leachate. However, its feasibility for treatment of toxic, hazardous, and hypersaline leachate remains unexplored. This study aimed to investigate the feasibility of using a baffled constructed wetland (BCW) system for the treatment of hypersaline hazardous landfill leachate. Furthermore, the effects of granular packing media, toxicity, and hyper salinity conditions on the removal efficiency of COD fractions (CODt, CODs, and CODp), nitrogen, heavy metals, and coarse solids were extensively investigated. Our findings indicated that BCWs were highly effective in removing heavy metals particularly Cu²⁺, Mn²⁺, Fe²⁺, and Zn²⁺ and exhibited moderate efficiency for other contaminants (e.g. COD fractions, solids, and nitrogen species). Furthermore, use of a sand and gravel mixture for bed materials demonstrated higher performance over sand alone. However, we found that Phragmites australis is not tolerant enough to extreme toxicity and salinity conditions, and this reed could not survive for more than 27 and 33 days in sand BCW and sand/gravel BCW, respectively. Consequently, survivorship of reed and efficiency of treatment using vegetation were limited in the long-term operation with high salinity and toxicity conditions.

Poultry biogas slurry can partially substitute for mineral fertilizers in hydroponic lettuce production

Poultry biogas slurry, a by-product of the biogas production process, is rich in nutrients. However, improper handling increases the potential for serious environmental contamination and resource waste. The preparation of nutrient solutions for hydroponic lettuce production requires large amounts of mineral fertilizers, which provides an opportunity for poultry biogas slurry to enter the crop nutrient cycle. To assess the feasibility of the application of poultry biogas slurry, we used different proportions of biogas slurry and mineral fertilizers in a hydroponics experiment with lettuce. Four treatments were established: HS (half-strength Hoagland solution), BS (2.6% biogas slurry), BS + HS (1.3% biogas slurry + quarter-strength Hoagland solution), and BS + MF (2.6% biogas slurry + mineral fertilizers). The addition of poultry biogas slurry (BS + HS) did not have an adverse effect on lettuce growth, significantly increased the soluble sugar concentration, reduced the nitrate concentration, and the concentrations of heavy metals were still within the safety standards. In addition, the application of poultry biogas slurry could effectively reduce the production costs, energy consumption, and greenhouse gas emissions of hydroponically grown lettuce. Based on our study, poultry biogas slurry could replace 50% of the mineral fertilizer used in hydroponic lettuce production. The key is to control the electrical conductivity and replenish the nutrients that are lacking in the biogas slurry, especially magnesium.

Nutrient recovery from anaerobically digested chicken slurry via struvite: Performance optimization and interactions with heavy metals and pathogens

The aim of this study was to assess the potential of struvite precipitation to recover nutrients from anaerobically-processed poultry slurry and struvite's interactions with heavy metals (Zn, Cu, Pb, Cr, and Ni) and pathogens (total coliforms and Escherichia coli). The impacts of pH, Mg, N, and P molar proportion, reaction time, and mixing rate and duration were explored to determine the optimal conditions for nutrient recovery through struvite precipitation. A pH range of 9.5 to 10.5, was ideal for P and N removal and recovery, with a molar ratio of 1:1:1 for Mg:N:P. A mixing rate of 150rpm for 10min could allow nutrient recovery with little loss (3.32%) of NH₃ through volatilization, and also achieve an optimal struvite crystal size (50-60μm). The results of X-ray diffractometry and scanning electron microscopy confirmed that the precipitates generated at pH9 and 10 were orthorhombic struvite. Moreover, along with the recovery of nutrients, 40, 45, 66, 30, and 20% of Zn, Cu, Pb, Cr, and Ni, respectively, and 70% total coliforms and E. coli were removed by struvite precipitation from poultry slurry. This was observed despite that the levels of contaminants (heavy metals) detected in struvite were well below the permissible limits and free of pathogens. Consequently, it was inferred that the struvite quality was reasonable by virtue of its heavy metal and pathogen content, and therefore appropriate for application in the field. Similarly, struvite precipitation has multiple benefits as it can effectively recover nutrients as well as reducing pathogenic populations.

Component optimization of dairy manure vermicompost, straw, and peat in seedling compressed substrates using simplex-centroid design

Vermicomposting is a promising method to disposal dairy manures, and the dairy manure vermicompost (DMV) to replace expensive peat is of high value in the application of seedling compressed substrates. In this research, three main components: DMV, straw, and peat, are conducted in the compressed substrates, and the effect of individual components and the corresponding optimal ratio for the seedling production are significant. To address these issues, the simplex-centroid experimental mixture design is employed, and the cucumber seedling experiment is conducted to evaluate the compressed substrates. Results demonstrated that the mechanical strength and physicochemical properties of compressed substrates for cucumber seedling can be well satisfied with suitable mixture ratio of the components. Moreover, DMV, straw, and peat) could be determined at 0.5917:0.1608:0.2475 when the weight coefficients of the three parameters (shoot length, root dry weight, and aboveground dry weight) were 1:1:1. For different purpose, the optimum ratio can be little changed on the basis of different weight coefficients.

IMPLICATIONS

Compressed substrate is lump and has certain mechanical strength, produced by application of mechanical pressure to the seedling substrates. It will not harm seedlings when bedding out the seedlings, since the compressed substrate and seedling are bedded out together. However, there is no one using the vermicompost and agricultural waste components of compressed substrate for vegetable seedling production before. Thus, it is important to understand the effect of individual components to seedling production, and to determine the optimal ratio of components.

Contrasting effects of composting and pyrolysis on bioavailability and speciation of Cu and Zn in pig manure

The intensive and unregulated application of feed additives to commercial pig foods has resulted in high levels of Cu and Zn in pig manure. The aim of this study was to assess the impacts of composting and pyrolysis processes on the bioavailability and chemical speciation of Cu and Zn in pig manure products by single and sequential extractions, and to compare metal bioavailability in composts and biochar-amended soils in incubation experiments. Composting and pyrolysis processes can convert exchangeable and carbonate-bound Cu and Zn to organic matter and residual fractions, and significantly reduce the potential availability of metals in composts and biochars. The DTPA-Cu and Zn concentrations in soils amended with biochar BC700 were lower than in composts and soils amended with biochar BC400. It is suggested that 700 °C is the preferred pyrolysis temperature for the conversion of pig manure contaminated with heavy metals to biochar, in order to minimize environmental pollution.

Effect of microscale ZVI/magnetite on methane production and bioavailability of heavy metals during anaerobic digestion of diluted pig manure

Low methane production and high levels of heavy metal in pig slurries limit the feasibility of anaerobic digestion of pig manure. In this study, changes in the methane production and bioavailability of heavy metals in the anaerobic digestion of diluted pig manure were evaluated using single and combined action of microscale zero-valence iron (ZVI) and magnetite. After 30 days of anaerobic digestion, the methane yield ranged from 246.9 to 334.5 mL/g VS added, which increased by 20-26% in the group added with microscale ZVI and/or magnetite relative to that in the control group. Results of the first-order kinetic model revealed that addition of microscale ZVI and/or magnetite increased the biogas production potential, rather than the biogas production rate constant. These treatments also changed the distribution of chemical fractions for heavy metal. The addition of ZVI decreased the bioavailability of Cu and Zn in the solid digested residues. Moreover, a better performance was observed in the combined action of microscale ZVI and magnetite, and the ZVI anaerobic corrosion end-product, magnetite, might help enhance methane production through direct interspecies electron transfer in ZVI-anaerobic digestion process.

Replacement of mineral fertilizers with anaerobically digested pig slurry in paddy fields: assessment of plant growth and grain quality

Rice cultivation requires large quantities of irrigation water and mineral fertilizers. This provides an opportunity for the recycling of the plant nutrients in anaerobically digested pig slurry, large amounts of which are generated in Chinese pig farms. Hence, to promote the sustainable development of livestock and poultry breeding and rice production, a micro-plot field experiment was carried out to assess whether or not slurry can replace mineral fertilizers in rice paddy production in terms of plant tillering, grain quality, and yields. The results indicate that the total N content of the slurry can serve as an alternative source of N when compared to the control (450 kg ha^-1 commercial compound fertilizer (N/P₂O₅/K₂O = 15:15:15) as basal fertilizer, 300 kg ha^-1 urea (N% = 46), and 150 kg ha^-1 commercial compound fertilizer as top-dressed fertilizer). No negative effects on plant growth or grain yield were observed, although there may be a potential risk due to an increase in grain Cu concentration. The amylose content and gel consistency of the rice grains were enhanced significantly by the use of slurry as a basal fertilizer, but the grain protein and total amino acid contents decreased. The results suggest that anaerobically digested pig slurry can replace mineral fertilizers in rice production when applied as a basal dressing together with urea and commercial compound fertilizer as top-dressed fertilizers.

Nutrient Status and Contamination Risks from Digested Pig Slurry Applied on a Vegetable Crops Field

The effects of applied digested pig slurry on a vegetable crops field were studied. The study included a 3-year investigation on nutrient characteristics, heavy metals contamination and hygienic risks of a vegetable crops field in Wuhan, China. The results showed that, after anaerobic digestion, abundant N, P and K remained in the digested pig slurry while fecal coliforms, ascaris eggs, schistosoma eggs and hookworm eggs were highly reduced. High Cr, Zn and Cu contents in the digested pig slurry were found in spring. Digested pig slurry application to the vegetable crops field led to improved soil fertility. Plant-available P in the fertilized soils increased due to considerable increase in total P content and decrease in low-availability P fraction. The As content in the fertilized soils increased slightly but significantly (p = 0.003) compared with control. The Hg, Zn, Cr, Cd, Pb, and Cu contents in the fertilized soils did not exceed the maximum permissible contents for vegetable crops soils in China. However, high Zn accumulation should be of concern due to repeated applications of digested pig slurry. No fecal coliforms, ascaris eggs, schistosoma eggs or hookworm eggs were detected in the fertilized soils.

Contamination and risk assessment of heavy metals in soils irrigated with biogas slurry: a case study of Taihu basin

The accumulation of heavy metals in different soils resulting from irrigation with biogas slurry obtained from Taihu basin may create a potential public health risk. We quantified the concentration of heavy metals (Zn, Pb, Cu, Cr, As, and Cd.) in soils. Results indicated that the concentrations of Ni, Zn, Cd, and Pb in soil exceeded the maximum permitted levels set by Chinese Soil Environmental Quality Standard (GB15618-2008). The highest mean level in the soil was noted for Zn, followed by Zn, Pb, Cu, Cr, As, and Cd, while maximum geoaccumulation index (Igeo) was found for Cd in all soil samples which ranged from strongly polluted to extremely polluted. Pollution levels varied with metals and soil types. Moreover, the concentrations of Mn, Co, Ni, Cu, Zn, As, and Pb in soils showed significant correlations with OM; pH showed positive correlations with Cd, Cu, As, and Cr; pH and OM were the most important factors controlling the uptake of heavy metals by soils. Multivariate principal component analysis showed anthropogenic contributions of Zn, Pb, Cu, As, and Cd in the different kinds of soils. The target hazard quotient (HQ) values of six metals in soils were less than 1, which suggested that non-carcinogenic risks of metal exposure to soils were generally assumed to be safe. The assessment results of carcinogenic risks in soils showed higher risks than an acceptable range of 1E-06 to 1E-04 that would pose potential cancer risks to the farmers due to the work of leafy and root vegetables grown locally.

Input and leaching potential of copper, zinc, and selenium in agricultural soil from swine slurry

Trace elements, such as copper, zinc, and selenium, used as feed additives were determined in samples of both fresh (N = 14) and anaerobically digested (N = 6) swine slurry collected on medium- to large-size farms in northeast Spain. Considering both fresh and anaerobically digested samples, mean concentrations of zinc (1,500 mg kg(-1) dry mass [dm]) were greater than those of copper (mean 239 mg kg(-1 )dm), and the selenium concentrations detected were even lower (mean 139 μg kg(-1) dm). Zinc concentrations were significantly greater in anaerobically digested samples, whereas no significant differences were found for copper or selenium. In addition, the leaching potential of zinc, copper, and selenium in cropped (lettuce heart) and uncropped experimental units subject to drip irrigation was assessed in a greenhouse experiment. Generally, the addition of swine slurry to soil (1.7 g kg(-1) dm) significantly increased zinc, copper, and selenium concentrations in leachates, which decreased in accordance with the volume of leachate eluted. Under the experimental conditions, the leaching potential of zinc and selenium was more strongly correlated with bulk parameters directly associated with the composition of the pig slurry (dissolved organic carbon, electrical conductivity, and ammonium), whereas copper mobility was more strongly associated with the crop root exudates. Although selenium has been shown to be mobile in soil, the selenium content found in the leachates did not pose any appreciable risk according to current drinking water standards.

The fate of antagonistic microorganisms and antimicrobial substances during anaerobic digestion of pig and dairy manure

The goals of the present study were to evaluate the suppressive capability of anaerobically digested slurry (ADS) against Phytophthora capsici and to determine the key factors of disease control in ADS. This was achieved by the investigations of the changes in microbial populations and the levels of antimicrobial compound during anaerobic digestion (AD). AD had no significant impact on the numbers of antagonistic fluorescent pseudomonads or Bacillus sp. The contents of total phenolics, volatile fatty acids and sugar fed with the raw slurries to the reactors were decreased by AD. However, the bioreactor effluents had higher concentrations of humic substances and ammonia than the feedstocks. Moreover, AD had a different influence on the content of amino acid in the pig manure compared to the dairy manure. The results obtained indicated that the key inhibitory factors of ADS might be attributed to ammonia and humic substances.