Effect of reactor configuration on biogas production from wheat straw hydrolysate

Enhancing bio-hydrogen and bio-methane production of concentrated latex wastewater (CLW) by Co-digesting with palm oil mill effluent (POME): Batch and continuous performance test and ADM-1 modeling

This study aimed at investigating the biohydrogen and biomethane potential of co-digestion from palm oil mill effluent (POME) and concentrated latex wastewater (CLW) in a two-stage anaerobic digestion (AD) process under thermophilic (55 ± 3 °C) and at an ambient temperature (30 ± 3 °C) conditions, respectively. The batch experiments of POME:CLW mixing ratios of 100:0, 70:30, 50:50, 30:70, and 0:100 was investigated with the initial loadings at 10 g-VS/L. The highest hydrogen yield of 115.57 mLH2/g-VS was obtained from the POME: CLW mixing ratio of 100:0 with 29.0 of C/N ratio. While, the highest subsequent methane production yield of 558.01 mLCH4/g-VS was achieved from hydrogen effluent from POME:CLW mixing ratio of 70:30 0 with 21.8 of C/N ratio. This mixing ratio revealed the highest synergisms of about 9.21% and received maximum total energy of 19.70 kJ/g-VS. Additionally, continuous hydrogen and methane production were subsequently performed in a series of continuous stirred tank reactor (CSTR) and up-flow anaerobic sludge blanket reactor (UASB) to treat the co-substate. The results indicated that the highest hydrogen yield of POME:CLW mixing ratio at 70:30 of 95.45 mL-H2/g-VS was generated at 7-day HRT, while methane production was obtained from HRT 15 days with a yield of 204.52 mL-CH4/g-VS. Thus, the study indicated that biogas production yield of CLW could be enhanced by co-digesting with POME. In addition, the two-stage AD model under anaerobic digestion model no. 1 (ADM-1) framework was established, 9.10% and 2.43% of error fitting of hydrogen and methane gas between model simulation data and experimental data were found. Hence, this research work presents a novel approach for optimization and feasibility for co-digestion of POME with CLW to generate mixed gaseous biofuel potentially.

The Effect of Detoxification of Lignocellulosic Biomass for Enhanced Methane Production

The aim of this research is to examine the effect of lignocellulosic biomass detoxification on the efficiency of the methane fermentation process. Both for corn straw and rye straw, the methane yield was expressed per volume of fermentation medium and per mass of volatile solids (VS) added. Lignocellulosic biomass was subjected of thermo-chemical and enzymatic sequential pretreatments. It was found that methane yield was higher by 22% when using the detoxification process. In these variants, CH4 yield was 18.86 L/L for corn straw and 17.69 L/L for rye straw; while methane yield expressed per mass of VS added was 0.31 m3/kg VS for corn straw and 0.29 m3/kg VS for rye straw. The inclusion of a detoxification step in pretreatments of biomass lignocellulosic increases the degree of organic substance decomposition and enhances methane yield. The results show that a two-step pretreatment, alkaline/enzymatic with a detoxification process, is necessary for the effective generation of high methane concentration biogas.

Comparison of furfural and biogas production using pentoses as platform

Coffee cut-stems (CCS), a biomass with high lignocellulosic content, is a coffee crop waste after bean harvesting. The main application of this material is as fuelwood for farmers, disregarding their carbohydrate content for biotechnological processes. In these terms, this work aims to compare three process scenarios for the experimental valorization of C5 fraction from CCS to produce biogas and furfural with and without the ethanol production from remaining C6 fraction under biorefinery concept. Therefore, an experimental stage was performed to obtain these products, based on a previous diluted acid pretreatment. The hydrolysate fraction was used to produce furfural and biogas, achieving yields of 0.34 g of furfural/g xylose and 81.1 mL of CH₄ per gram of volatile solids. Concerning the solid fraction after acid pretreatment, it was used to produce ethanol with a previous enzymatic hydrolysis. After fermentation, 0.47 g of ethanol/g of glucose (92% of the theoretical yield) was obtained. These experimental results were fed to simulation models in order to compare three scenarios in technical, economic and environmental terms. As the main results, from technical point of view, the biogas production presents the lowest energy requirements. From the economic perspective, the furfural production presents a prefeasibility at the base scale of processing (e.g., 12.5 ton h^-1). Meanwhile, the biogas scenario needs a processing capacity >22.5 ton h^-1 to achieve the economic prefeasibility. In the biorefinery case, the positive economic performance is found at processing scales above 83 ton h^-1. This work concludes that the C5 sugars platform is identified as a potential alternative for the generation of furfural and biogas, however, in this case a multiproduct biorefinery system is not always the best option to valorize biomass given the very high scale required and the economic indicators.

Coupling self-sustaining air flotation screening with conventional CSTR enhances anaerobic biodegradability of corn stover

The anaerobic biodegradability of lignocellulosic crop waste could be improved by proper pretreatments, but little information is available on enhancing straw digestibility through the reactor configuration. In a lab-based batch experiment, a novel reactor was established to testify the possibility to enhance anaerobic biodegradability of corn stover (CS) by coupling a self-sustaining air flotation screening (SAFS) unit with conventional continuous stirred tank reactor (CSTR). The SAFS-CSTR improved the maximum methane production by 14.27% with the duration of 16 d compared with the conventional CSTR for 20 d. The temporal and spatial distribution of basic indexes significantly differed from conventional CSTR. Elevated bacterial diversity and marked shifts in bacterial community composition were observed in different locations of reactor, with Bacteroidetes and Proteobacteria being the dominant phyla. SAFS unit would serve to separate inhibitors effectively and meanwhile enhance the mass-transfer efficiency, thus providing reference to upgrade or retrofit the conventional CSTR.

Thermophilic Methane Production from Hydrothermally Pretreated Norway Spruce (Picea abies)

Norway spruce (Picea abies) is an industrially important softwood species available in northern Europe and can be used to produce bio-methane after proper pretreatment to overcome its recalcitrant complex structure. Hot water extraction (HWE) pretreatment at two different conditions (170 °C for 90 min (severity 4.02) and 140 °C for 300 min (severity 3.65)) was applied to extract hemicellulosic sugars from Norway spruce for thermophilic anaerobic digestion (AD) of the hydrolysate. The methane yield of hydrolysate prepared at the lower pretreatment severity was found to be 189 NmL/gCOD compared to 162 NmL/gCOD after the higher pretreatment severity suggesting higher pretreatment severity hampers the methane yield due to the presence of inhibitors formed due to sugars and lignin degradation and soluble lignin, extracted partially along with hemicellulosic sugars. Synthetic hydrolysates simulating real hydrolysates (H170syn and H140syn) had improved methane yield of 285 NmL/gCOD and 295 NmL/gCOD, respectively in the absence of both the inhibitors and soluble lignin. An effect of organic loadings (OLs) on the methane yield was observed with a negative correlation between OL and methane yield. The maximum methane yield was 290 NmL/gCOD for hydrolysate pretreated at 140 °C compared to 195 NmL/gCOD for hydrolyate pretreated at 170 °C, both at the lowest OL of 6 gCOD/L. Therefore, both pretreatment conditions and OL need to be considered for efficient methane production from extracted hydrolysate. Such substrates can be utilized in continuous flow industrial AD with well-adapted cultures with stable organic loading rates.

Effects of low pH conditions on decay of methanogenic biomass

Acidic failure is relatively common in anaerobic digesters that receive readily biodegradable food wastes at high loading. Under low pH conditions, the activity of methanogenic biomass decreases resulting in complete failure of the digestion process. In this experimental study, we demonstrated that one of the causes for the digester failure under low pH conditions is due to accelerated decay of methanogenic biomass. When enriched acetate degrading methanogens were exposed to a low pH environment (pH = 5.1 with phosphoric acid) in a batch experiment without external substrate, the specific decay rate was observed to increase as much as 10 times of that at pH 7.0. The specific decay rate for formate degrader was also found to increase under low pH conditions whilst the fermentative microorganisms in the cultures appeared to be tolerant to low pH conditions. A Propidium Mono-Azide-quantitative Polymerase Chain Reaction (PMA-qPCR) analysis revealed that the archaeal biomass dominated by methanogens dropped by 71-79% from the initial concentration after 6 days of the acidic batch experiment whilst the bacterial biomass dominating acidogens decreased by only 25%. The decrease in the number of living cells in the batch experiments at different pH was monitored with time to determine a correlation between decay rate and incubation pH.

Agave tequilana bagasse for methane production in batch and sequencing batch reactors: Acid catalyst effect, batch optimization and stability of the semi-continuous process

Agave tequilana bagasse is the main solid waste of the tequila manufacturing and represents an environmental issue as well as a potential feedstock for biofuel production due to its lignocellulosic composition and abundance. In this contribution, this feedstock was subjected to pretreatments with HCl and H₂SO₄ for sugar recovery and methane was produced from the hydrolysates in batch and sequencing batch reactors (AnSBR). Sugar recovery was optimized by using central composite designs at different levels of temperature, acid concentration and hydrolysis time. Results showed that at optimal conditions, the HCl pretreatment induced higher sugar recoveries than the H₂SO₄ one, 0.39 vs. 0.26 g total sugars/g bagasse. Furthermore, the H₂SO₄ hydrolysate contained higher concentrations of potential inhibitory compounds (furans and acetic acid). Subsequent anaerobic batch assays demonstrated that the HCl hydrolysate is a more suitable substrate for methane production; a four-fold increase was found. A second optimization by using HCl as acid catalyst and methane production as the response variable demonstrated that softer hydrolysis conditions are required to optimize methane production as compared to sugar recovery (1.8% HCl, 119 °C and 103min vs. 1.9% HCl, 130 °C and 133min). This softer conditions were used to feed an AnSBR for 110 days and evaluate its stability at three different cycle times (5, 3 and 2 days). Results showed stable reactor performances at cycle times of 5 and 3 days, obtaining the highest methane yield and production at 3 days, 0.28 NL CH₄/g-COD and 1.04 NL CH₄/d respectively. Operation at shorter cycle times is not advised due to microbial imbalance.

Recent Trends in Biodiesel and Biogas Production

Biodiesel and biogas are two very important sources of renewable energy worldwide, and particularly in the EU countries. While biodiesel is almost exclusively used as transportation fuel, biogas is mostly used for production of electricity and heat. The application of more sophisticated purification techniques in production of pure biomethane from biogas allows its delivery to natural gas grid and its subsequent use as transportation fuel. While biogas is produced mostly from waste materials (landfills, manure, sludge from wastewater treatment, agricultural waste), biodiesel in the EU is mostly produced from rapeseed or other oil crops that are used as food, which raises the 'food or fuel' concerns. To mitigate this problem, considerable efforts have been made to use non-food feedstock for biodiesel production. These include all kinds of waste oils and fats, but recently more attention has been devoted to production of microbial oils by cultivation of microorganisms that are able to accumulate high amounts of lipids in their biomass. Promising candidates for microbial lipid production can be found among different strains of filamentous fungi, yeast, bacteria and microalgae. Feedstocks of interest are agricultural waste rich in carbohydrates as well as different lignocellulosic raw materials where some technical issues have to be resolved. In this work, recovery and purification of biodiesel and biogas are also considered.

Reduced use of phosphorus and water in sequential dark fermentation and anaerobic digestion of wheat straw and the application of ensiled steam-pretreated lucerne as a macronutrient provider in anaerobic digestion

BACKGROUND

Current EU directives demand increased use of renewable fuels in the transportation sector but restrict governmental support for production of biofuels produced from crops. The use of intercropped lucerne and wheat may comply with the directives. In the current study, the combination of ensiled lucerne (Medicago sativa L.) and wheat straw as substrate for hydrogen and methane production was investigated. Steam-pretreated and enzymatically hydrolysed wheat straw [WSH, 76% of total chemical oxygen demand (COD)] and ensiled lucerne (LH, 24% of total COD) were used for sequential hydrogen production through dark fermentation and methane production through anaerobic digestion and directly for anaerobic digestion. Synthetic co-cultures of extreme thermophilic Caldicellulosiruptor species adapted to elevated osmolalities were used for dark fermentation.

RESULTS

Based on 6 tested steam pretreatment conditions, 5 min at 200 °C was chosen for the ensiled lucerne. The same conditions as applied for wheat straw (10 min at 200 °C with 1% acetic acid) would give similar sugar yields. Volumetric hydrogen productivities of 6.7 and 4.3 mmol/L/h and hydrogen yields of 1.9 and 1.8 mol/mol hexose were observed using WSH and the combination of WSH and LH, respectively, which were relatively low compared to those of the wild-type strains. The combinations of WSH plus LH and the effluent from dark fermentation of WSH plus LH were efficiently converted to methane in anaerobic digestion with COD removal of 85-89% at organic loading rates of COD 5.4 and 8.5 g/L/day, respectively, in UASB reactors. The nutrients in the combined hydrolysates could support this conversion.

CONCLUSIONS

This study demonstrates the possibility of reducing the water addition to WSH by 26% and the phosphorus addition by 80% in dark fermentation with Caldicellulosiruptor species, compared to previous reports. WSH and combined WSH and LH were well tolerated by osmotolerant co-cultures. The yield was not significantly different when using defined media or hydrolysates with the same concentrations of sugars. However, the sugar concentration was negatively correlated with the hydrogen yield when comparing the results to previous reports. Hydrolysates and effluents from dark fermentation can be efficiently converted to methane. Lucerne can serve as macronutrient provider in anaerobic digestion. Intercropping with wheat is promising.

Anaerobic digestion of hemicellulose hydrolysate produced after hydrothermal pretreatment of sugarcane bagasse in UASB reactor

In the context of a sugarcane biorefinery, sugarcane bagasse produced may be pretreated generating a solid and liquid fraction. The solid fraction may be used for 2G bioethanol production, while the liquid fraction may be used to produce biogas through anaerobic digestion. The aim of this study consisted in evaluating the anaerobic digestion performance of hemicellulose hydrolysate produced after hydrothermal pretreatment of sugarcane bagasse. For this, hydrothermal pretreatment was assessed in a continuous upflow anaerobic sludge blanket (UASB) reactor operated at a hydraulic retention time (HRT) of 18.4h. Process performance was investigated by varying the dilution of sugarcane bagasse hydrolysate with a solution containing xylose and the inlet organic loading rate (OLR). Experimental data showed that an increase in the proportion of hydrolysate in the feed resulted in better process performance for steps using 50% and 100% of real substrate. The best performance condition was achieved when increasing the organic loading rate (OLR) from 1.2 to 2.4gCOD/L·d, with an organic matter removal of 85.7%. During this period, the methane yield estimated by the COD removal would be 270LCH₄/kg COD. Nonetheless, when further increasing the OLR to 4.8gCOD/L·d, the COD removal decreased to 74%, together with an increase in effluent concentrations of VFA (0.80gCOD/L) and furans (115.3mg/L), which might have inhibited the process performance. On the whole, the results showed that anaerobic digestion of sugarcane bagasse hydrolysate was feasible and may improve the net energy generation in a bioethanol plant, while enabling utilization of the surplus sugarcane bagasse in a sustainable manner.

Methane production enhancement from products of alkaline hydrogen peroxide pretreated sweet sorghum bagasse

Alkaline hydrogen peroxide (AHP) pretreatment was applied to improve methane production from sweet sorghum bagasse under mesophilic conditions.

Evaluation of hydrogen and methane production from sugarcane bagasse hemicellulose hydrolysates by two-stage anaerobic digestion process

This study aimed at optimizing the net energy recovery from hydrogen and methane production through anaerobic digestion of the hemicellulose hydrolysate (HH) obtained by desirable conditions (DC) of autohydrolysis pretreatment (AH) of sugarcane bagasse (SB). Anaerobic digestion was carried out in a two-stage (acidogenic-methanogenic) batch system where the acidogenic phase worked as a hydrolysis and biodetoxification step. This allowed the utilization of more severe AH pretreatment conditions, i.e. T=178.6°C and t=55min (DC3) and T=182.9°C and t=40.71min (DC4). Such severe conditions resulted in higher extraction of hemicelluloses from SB (DC1=68.07%, DC2=48.99%, DC3=77.40% and DC4=73.90%), which consequently improved the net energy balance of the proposed process. The estimated energy from the combustion of both biogases (H2 and CH4) accumulated during the two-stage anaerobic digestion of HH generated by DC4 condition was capable of producing a net energy of 3.15MJ·kgSB(-1)dry weight.

Enhanced biomethane potential from wheat straw by low temperature alkaline calcium hydroxide pre-treatment

A factorially designed experiment to examine the effectiveness of Ca(OH)2 pre-treatment, enzyme addition and particle size, on the mesophilic (35 °C) anaerobic digestion of wheat straw was conducted. Experiments used a 48 h pre-treatment with Ca(OH)2 7.4% (w/w), addition of Accellerase®-1500, with four particle sizes of wheat straw (1.25, 2, 3 and 10mm) and three digestion time periods (5, 15 and 30 days). By combining particle size reduction and Ca(OH)2 pre-treatment, the average methane potential was increased by 315% (from 48 NmL-CH4 g-VS(-1) to 202 NmL-CH4 g-VS(-1)) after 5 days of anaerobic digestion compared to the control. Enzyme addition or Ca(OH)2 pre-treatment with 3, 2 and 1.25 mm particle sizes had 30-day batch yields of between 301 and 335 NmL-CH4 g-VS(-1). Alkali pre-treatment of 3mm straw was shown to have the most potential as a cost effective pre-treatment and achieved 290 NmL-CH4 g-VS(-1), after only 15 days of digestion.

Fermentative hydrogen production from agroindustrial lignocellulosic substrates

To achieve economically competitive biological hydrogen production, it is crucial to consider inexpensive materials such as lignocellulosic substrate residues derived from agroindustrial activities. It is possible to use (1) lignocellulosic materials without any type of pretreatment, (2) lignocellulosic materials after a pretreatment step, and (3) lignocellulosic materials hydrolysates originating from a pretreatment step followed by enzymatic hydrolysis. According to the current literature data on fermentative H₂ production presented in this review, thermophilic conditions produce H₂ in yields approximately 75% higher than those obtained in mesophilic conditions using untreated lignocellulosic substrates. The average H₂ production from pretreated material is 3.17 ± 1.79 mmol of H₂/g of substrate, which is approximately 50% higher compared with the average yield achieved using untreated materials (2.17 ± 1.84 mmol of H₂/g of substrate). Biological pretreatment affords the highest average yield 4.54 ± 1.78 mmol of H₂/g of substrate compared with the acid and basic pretreatment - average yields of 2.94 ± 1.85 and 2.41 ± 1.52 mmol of H₂/g of substrate, respectively. The average H₂ yield from hydrolysates, obtained from a pretreatment step and enzymatic hydrolysis (3.78 ± 1.92 mmol of H₂/g), was lower compared with the yield of substrates pretreated by biological methods only, demonstrating that it is important to avoid the formation of inhibitors generated by chemical pretreatments. Based on this review, exploring other microorganisms and optimizing the pretreatment and hydrolysis conditions can make the use of lignocellulosic substrates a sustainable way to produce H₂.

Methane production from acid hydrolysates of Agave tequilana bagasse: evaluation of hydrolysis conditions and methane yield

Evaluation of diluted acid hydrolysis for sugar extraction from cooked and uncooked Agave tequilana bagasse and feasibility of using the hydrolysates as substrate for methane production, with and without nutrient addition, in anaerobic sequencing batch reactors (AnSBR) were studied. Results showed that the hydrolysis over the cooked bagasse was more effective for sugar extraction at the studied conditions. Total sugars concentration in the cooked and uncooked bagasse hydrolysates were 27.9 g/L and 18.7 g/L, respectively. However, 5-hydroxymethylfurfural was detected in the cooked bagasse hydrolysate, and therefore, the uncooked bagasse hydrolysate was selected as substrate for methane production. Interestingly, results showed that the AnSBR operated without nutrient addition obtained a constant methane production (0.26 L CH4/g COD), whereas the AnSBR operated with nutrient addition presented a gradual methane suppression. Molecular analyses suggested that methane suppression in the experiment with nutrient addition was due to a negative effect over the archaeal/bacterial ratio.

Methane production from wheat straw with anaerobic sludge by heme supplementation

Wheat straw particles were directly used as substrate for batch anaerobic digestion with anaerobic sludge under 35°C to evaluate the effects of adding heme on methane production. When 1mg/l heme was added to the fermentation process with no agitated speed, a maximum cumulative methane production of 12227.8ml was obtained with cumulative methane yield of wheat straw was 257.4ml/g-TS (total solid), which was increased by 20.6% compared with 213.5ml/g-TS of no heme was added in the reactor. Meanwhile, oxido-reduction potential (ORP) level was decreased, the activity of coenzyme F420 was significantly improved and NADH/NAD(+) ratio were the highest than other experimental groups. These results suggest that heme-supplemented anaerobic sludge with no agitated speed may be providing a more reductive environment, which is a cost-effective method of anaerobic digestion from biomass waste to produce methane with less energy consuming.

Stable acetate production in extreme-thermophilic (70°C) mixed culture fermentation by selective enrichment of hydrogenotrophic methanogens

The control of metabolite production is difficult in mixed culture fermentation. This is particularly related to hydrogen inhibition. In this work, hydrogenotrophic methanogens were selectively enriched to reduce the hydrogen partial pressure and to realize efficient acetate production in extreme-thermophilic (70°C) mixed culture fermentation. The continuous stirred tank reactor (CSTR) was stable operated during 100 days, in which acetate accounted for more than 90% of metabolites in liquid solutions. The yields of acetate, methane and biomass in CSTR were 1.5 ± 0.06, 1.0 ± 0.13 and 0.4 ± 0.05 mol/mol glucose, respectively, close to the theoretical expected values. The CSTR effluent was stable and no further conversion occurred when incubated for 14 days in a batch reactor. In fed-batch experiments, acetate could be produced up to 34.4 g/L, significantly higher than observed in common hydrogen producing fermentations. Acetate also accounted for more than 90% of soluble products formed in these fed-batch fermentations. The microbial community analysis revealed hydrogenotrophic methanogens (mainly Methanothermobacter thermautotrophicus and Methanobacterium thermoaggregans) as 98% of Archaea, confirming that high temperature will select hydrogenotrophic methanogens over aceticlastic methanogens effectively. This work demonstrated a potential application to effectively produce acetate as a value chemical and methane as an energy gas together via mixed culture fermentation.

Effects of hydrothermal pre-treatments on Giant reed (Arundo donax) methane yield

Twelve hydrothermal pre-treatment combinations of temperature (150 and 180 °C), time (10 and 20 min) and acid catalyst (no catalyst; H2SO4 at 2% w/w immediately before steam cooking or in 24-h pre-soaking) were tested to assess their effects on methane yield of Giant reed biomass vs. untreated control. A batch anaerobic digestion was conducted with 4 g VS l(-1) at 53 °C for 39 days. Untreated biomass exhibited a potential CH4 yield of 273 ml g(-1) VS; the four pre-treatments without acid catalyst achieved a 10%, 7%, 23% and 4% yield gain in the respective temperature/time combinations 150 °C/10 min, 150 °C/20 min, 180 °C/10 min and 180 °C/20 min. Conversely, the eight pre-treatments with H2SO4 catalyst incurred a methanogenic inhibition in association with high SO4(2-) concentration in the hydrolysate, known to enhance sulphate reducing bacteria. Furfurals were also detected in the hydrolysate of five strong pre-treatments with H2SO4 catalyst.

Anaerobic digestion of wheat straw--performance of continuous solid-state digestion

In this study the upflow anaerobic solid-state (UASS) reactor was operated at various conditions to optimize the process parameters for anaerobically digesting wheat straw in a continuous process. Additionally, particle size effects have been studied in the operation at 55 and 60°C. Moreover, the incremental effect of the organic loading rate (OLR) to the system was examined from 2.5 to 8 gVS L(-1) d(-1). It was found that the UASS operating at 60 °C with a small OLR yields highest methane production, but the advantage over thermophilic operation is negligible. The rise in OLR reduces the systems yields, as expected. From OLR=8 gVS L(-1) d(-1) a second stage is necessary to circumvent volatile fatty acids accumulation.

Ethanol and biogas production after steam pretreatment of corn stover with or without the addition of sulphuric acid

BACKGROUND

Lignocellulosic biomass, such as corn stover, is a potential raw material for ethanol production. One step in the process of producing ethanol from lignocellulose is enzymatic hydrolysis, which produces fermentable sugars from carbohydrates present in the corn stover in the form of cellulose and hemicellulose. A pretreatment step is crucial to achieve efficient conversion of lignocellulosic biomass to soluble sugars, and later ethanol. This study has investigated steam pretreatment of corn stover, with and without sulphuric acid as catalyst, and examined the effect of residence time (5-10 min) and temperature (190-210°C) on glucose and xylose recovery. The pretreatment conditions with and without dilute acid that gave the highest glucose yield were then used in subsequent experiments. Materials pretreated at the optimal conditions were subjected to simultaneous saccharification and fermentation (SSF) to produce ethanol, and remaining organic compounds were used to produce biogas by anaerobic digestion (AD).

RESULTS

The highest glucose yield achieved was 86%, obtained after pretreatment at 210°C for 10 minutes in the absence of catalyst, followed by enzymatic hydrolysis. The highest yield using sulphuric acid, 78%, was achieved using pretreatment at 200°C for 10 minutes. These two pretreatment conditions were investigated using two different process configurations. The highest ethanol and methane yields were obtained from the material pretreated in the presence of sulphuric acid. The slurry in this case was split into a solid fraction and a liquid fraction, where the solid fraction was used to produce ethanol and the liquid fraction to produce biogas. The total energy recovery in this case was 86% of the enthalpy of combustion energy in corn stover.

CONCLUSIONS

The highest yield, comprising ethanol, methane and solids, was achieved using pretreatment in the presence of sulphuric acid followed by a process configuration in which the slurry from the pretreatment was divided into a solid fraction and a liquid fraction. The solid fraction was subjected to SSF, while the liquid fraction, together with the filtered residual from SSF, was used in AD. Using sulphuric acid in AD did not inhibit the reaction, which may be due to the low concentration of sulphuric acid used. In contrast, a pretreatment step without sulphuric acid resulted not only in higher concentrations of inhibitors, which affected the ethanol yield, but also in lower methane production.

Biogas production from wheat straw in batch and UASB reactors: the roles of pretreatment and seaweed hydrolysate as a co-substrate

This research evaluated biogas production in batch and UASB reactors from pilot-scale acid catalysed steam pretreated and enzymatic hydrolysed wheat straw. The results showed that the pretreatment was efficient and, a sugar yield of 95% was obtained. The pretreatment improved the methane yield (0.28 m(3)/kg VS(added)) by 57% compared to untreated straw. Treatment of the straw hydrolysate with nutrient supplementation in a UASB reactor resulted in a high methane production rate, 2.70 m(3)/m(3).d at a sustainable OLR of 10.4 kg COD/m(3).d and with a COD reduction of 94%. Alternatively, co-digestion of the straw and seaweed hydrolysates in a UASB reactor also maintained a stable anaerobic process and can thus reduce the cost of nutrients addition. We have shown that biogas production from wheat straw can be competitive by pretreatment, high methane production rate in UASB reactors and also by co-digestion with seaweed hydrolysate.

Chemical and enzymatic sequential pretreatment of oat straw for methane production

Oat straw was subjected to sequential pretreatment: acid/alkaline/enzymatic, to convert the lignocellulosic material in soluble sugars. The hydrolysates from acid pretreatment (2% HCl, 90 °C) and enzymatic pretreatment (cellulase, pH 4.5, 45 °C) were used as substrates in two lab-scale UASB reactors for methane production. The acid and enzymatic hydrolysates contained 25.6 and 35.3g/L of total sugars, respectively, which corresponded to a COD of 23.6 and 30.5 g/L, respectively. The UASB reactor fed with acid hydrolysate achieved a maximum methane yield of 0.34 L CH(4)/g COD at an organic loading rate (OLR) of 2.5 g COD/L-d. In the reactor fed with enzymatic hydrolysate the methane yield was 0.36 LCH(4)/g COD at OLR higher than 8.8 g COD/L-d. The anaerobic digestion of both hydrolysates was feasible without the need of a detoxification step. The sequential pretreatment of oat straw allowed to solubilize 96.8% of hemicellulose, 77.2% of cellulose and 42.2% of lignin.

Use of an Automatic Methane Potential Test System for evaluating the biomethane potential of sugarcane bagasse after different treatments

A multi-channel analyzer was used to evaluate biogas potential of sugarcane bagasse (SCB). The Automatic Methane Potential Test System contained fifteen parallel reactors and the same number of gas flow meters attached to the acquisition system. The set of reactors - gas flow meters gave reproducible results during anaerobic digestion of chemically defined carbon source and the units were used to evaluate the biomethane potential of SCB after different pretreatments, such as treatment with water, acid, acid followed by enzymatic treatment and acid followed by treatment with inactive enzymes. Combined pretreatment with 2% sulphuric acid and enzymatic hydrolysis (3.5% enzymes) resulted in conversion of 79% to monomeric sugars present in SCB. SCB treated with acid followed by enzymatic hydrolysis achieved the methane yield of 200 NL per kg VS(added). Enzymatic saccharification of acid pretreated SCB resulted in increase of methane yield by 16±5% compared to that from acid treated SCB.

Effects of different pretreatment strategies on corn stalk acidogenic fermentation using a microbial consortium

The effects of sulfuric acid, acetic acid, aqueous ammonia, sodium hydroxide, and steam explosion pretreatments of corn stalk on organic acid production by a microbial consortium, MC1, were determined. Steam explosion resulted in a substrate that was most favorable for microbial growth and organic acid productions. The total amounts of organic acids produced by MC1 on steam exploded, sodium hydroxide, sulfuric acid, acetic acid, and aqueous ammonia pretreated corn stalk were 2.99, 2.74, 1.96, 1.45, and 2.21g/l, respectively after 3days of fermentation at 50°C. The most prominent organic products during fermentation of steam-exploded corn stalks were formic (0.86g/l), acetic (0.59g/l), propanoic (0.27g/l), butanoic (0.62g/l), and lactic acid (0.64g/l) after 3days of fermentation; ethanol (0.18g/l), ethanediol (0.68g/l), and glycerin (3.06g/l) were also produced. These compounds would be suitable substrates for conversion to methane by anaerobic digestion.

Performance and microbial community analysis of two-stage process with extreme thermophilic hydrogen and thermophilic methane production from hydrolysate in UASB reactors

The two-stage process for extreme thermophilic hydrogen and thermophilic methane production from wheat straw hydrolysate was investigated in up-flow anaerobic sludge bed (UASB) reactors. Specific hydrogen and methane yields of 89 ml-H(2)/g-VS (190 ml-H(2)/g-sugars) and 307 ml-CH(4)/g-VS, respectively were achieved simultaneously with the overall VS removal efficiency of 81% by operating with total hydraulic retention time (HRT) of 4 days . The energy conversion efficiency was dramatically increased from only 7.5% in the hydrogen stage to 87.5% of the potential energy from hydrolysate, corresponding to total energy of 13.4 kJ/g-VS. Dominant hydrogen-producing bacteria in the H(2)-UASB reactor were Thermoanaerobacter wiegelii, Caldanaerobacter subteraneus, and Caloramator fervidus. Meanwhile, the CH(4)-UASB reactor was dominated with methanogens of Methanosarcina mazei and Methanothermobacter defluvii. The results from this study suggest the two stage anaerobic process can be effectively used for energy recovery and for stabilization of hydrolysate at anaerobic conditions.

Effects of various pretreatment methods on mixed microflora to enhance biohydrogen production from corn stover hydrolysate

Five individual pretreatment methods, including three widely-used protocols (heat, acid and base) and two novel attempts (ultrasonic and ultraviolet), were conducted in batch tests to compare their effects on mixed microflora to enhance hydrogen (H2) production from corn stover hydrolysate. Experimental results indicated that heat and base pretreatments significantly increased H2 yield with the values of 5.03 and 4.45 mmol H2/g sugar utilized, respectively, followed by acid pretreatment of 3.21 mmol H2/g sugar utilized. However, compared with the control (2.70 mmol H2/g sugar utilized), ultrasonic and ultraviolet pretreatments caused indistinctive effects on H2 production with the values of 2.92 and 2.87 mmol H2/g sugar utilized, respectively. The changes of soluble metabolites composition caused by pretreatment were in accordance with H2-producing behavior. Concretely, more acetate accumulation and less ethanol production were found in pretreated processes, meaning that more reduced nicotinamide adenine dinucleotide (NADH) might be saved and flowed into H2-producing pathways. PCR-DGGE analysis indicated that the pretreatment led to the enrichment of some species, which appeared in large amounts and even dominated the microbial community. Most of the dominated species were affiliated to Enterobacter spp. and Escherichia spp. As another efficient H2 producer, Clostridium bifermentan was only found in a large quantity after heat pretreatment. This strain might be mainly responsible for better performance of H2 production in this case.

Cellulase production using different streams of wheat grain- and wheat straw-based ethanol processes

Pretreatment is a necessary step in the biomass-to-ethanol conversion process. The side stream of the pretreatment step is the liquid fraction, also referred to as the hydrolyzate, which arises after the separation of the pretreated solid and is composed of valuable carbohydrates along with compounds that are potentially toxic to microbes (mainly furfural, acetic acid, and formic acid). The aim of our study was to utilize the liquid fraction from steam-exploded wheat straw as a carbon source for cellulase production by Trichoderma reesei RUT C30. Results showed that without detoxification, the fungus failed to utilize any dilution of the hydrolyzate; however, after a two-step detoxification process, it was able to grow on a fourfold dilution of the treated liquid fraction. Supplementation of the fourfold-diluted, treated liquid fraction with washed pretreated wheat straw or ground wheat grain led to enhanced cellulase (filter paper) activity. Produced enzymes were tested in hydrolysis of washed pretreated wheat straw. Supplementation with ground wheat grain provided a more efficient enzyme mixture for the hydrolysis by means of the near-doubled β-glucosidase activity obtained.