Continuous bioproduction of short-chain fatty acids from sludge enhanced by the combined use of surfactant and alkaline pH

Optimizing alkali-pretreatment dosage for waste-activated sludge disintegration and enhanced biogas production yield

The rapid transition towards modernization and industrialization led to an increase in urban population, resulting in paramount challenge to municipal sewage sludge management. Anaerobic digestion (AD) serves as a promising venue for energy recovery from waste-activated sludge (WAS). Addressing the challenge of breaking down floc structures and microbial cells is crucial for releasing extracellular polymeric substances and cytoplasmic macromolecules to facilitate hydrolysis and fermentation process. The present study aims to introduce a combined process of alkaline/acid pre-treatments and AD to enhance sludge digestion and biogas production. The study investigates the influence of alkali pretreatment at ambient temperature using four alkali reagents (NaOH, Ca(OH)2, Mg(OH)2, and KOH). The primary goal is to provide insights into the intricate interplay of alkali dosages (0.04-0.12 g/gTS) on key physic-chemical parameters crucial for optimizing the pre-treatment dosage. Under the optimized alkaline/acid pre-treatment condition, the TSS reduction of 18%-30% was achieved. An increase in sCOD concentration (24%-50%) signifies the enhanced hydrolysis and solubilization rate of organic substrate in WAS. Finally, the biomethane potential test (BMPT) was performed for pre-treated WAS samples. The maximum methane (CH4) yield was observed in combination A1 (244 mL/g) and D1 (253 mL/g), demonstrating the pivotal role of alkali optimization in enhancing AD efficiency. This study serves as a valuable resource to policymakers, researchers, and technocrats in addressing challenges associated to sludge management.

Surfactant-mediated bio-manufacture: A unique strategy for promoting microbial biochemicals production

Biochemicals are widely used in the medicine and food industries and are more efficient and safer than synthetic chemicals. The amphipathic surfactants can interact with the microorganisms and embed the extracellular metabolites, which induce microbial metabolites secretion and biosynthesis, performing an attractive prospect of promoting the biochemical production. However, the commonness and differences of surfactant-mediated bio-manufacture in various fields are largely unexplored. Accordingly, this review comprehensively summarized the properties of surfactants, different application scenarios of surfactant-meditated bio-manufacture, and the mechanism of surfactants increasing metabolites production. Various biochemical productions such as pigments, amino acids, and alcohols could be enhanced using the cloud point and the micelles of surfactants. Besides, the amphiphilicity of surfactants also promoted the utilization of fermentation substrates, especially lignocellulose and waste sludge, by microorganisms, indirectly increasing the metabolites production. The increase in target metabolites production was attributed to the surfactants changing the permeability and composition of the cell membrane, hence improving the secretion ability of microorganisms. Moreover, surfactants could regulate the energy metabolism, the redox state and metabolic flow in microorganisms, which induced target metabolites synthesis. This review aimed to broaden the application fields of surfactants and provide novel insights into the production of microbial biochemicals.

Subtherapeutic Kitasamycin Promoted Fat Accumulation in the Longissimus Dorsi Muscle in Growing-Finishing Pigs

Kitasamycin (KM), a broad-spectrum macrolide antibiotic, has implications for growth performance and residue in animals and humans. This study aimed to explore the effects of different KM doses on intramuscular fat accumulation, cecal microflora, and short-chain fatty acids (SCFAs) using a growing-finishing pig model. Forty-two pigs were divided into three groups: control, subtherapeutic KM (50 mg/kg, KM50), and therapeutic KM (200 mg/kg, KM200) diets over 8 weeks. KM50 led to increased back fat thickness, fat content in the longissimus dorsi muscle (LM), and elevated plasma total cholesterol (TC) levels (p < 0.05), supported by upregulated lipid synthesis gene expression (Acc1, Fas, Scd1) (p < 0.05) in the LM. KM50 altered cecal microflora, reducing Lactobacillus spp. and Bifidobacterium spp. abundance, while increasing SCFA concentrations (acetic acid, propionic acid, total SCFAs) (p < 0.05). KM200 had minimal effects on intestinal weight and density, with increased apparent digestibility of nutrients. These findings highlight the dose-dependent impact of KM on intramuscular fat deposition. Subtherapeutic KM induced ectopic fat deposition, emphasizing potential risks in disease treatment for humans and animals.

Evaluation of pH regulation in carbohydrate-type municipal waste anaerobic co-fermentation: Roles of pH at acidic, neutral and alkaline conditions

This study investigated and evaluated the roles of acidic (pH 4.0), neutral (pH 7.0) and alkaline (pH 10.0) in anaerobic co-fermentation of sewage sludge and carbohydrate-type municipal waste. CO₂, CH₄ and H₂ are produced in acidic, neutral and alkaline fermentation, respectively. The neutral co-fermentation contained the vast number of aqueous metabolites as total of 22.12 g/L, with the advantage of over 50 % biodegradable components in extracellular polymeric substance and over 80 % hydrolysis rate. Acidic and alkaline pH facilitated ammonia release, with the max concentration of 0.46 g/L and 0.44 g/L, respectively. Microbial analysis indicated that pH is the key parameter to impact microbial activity and drive microbial community transition. The high abundance of Lactobacillus, Bifidobacterium and Clostridium was associated with harvest of ethanol, lactic acid and acetate in acidic, neutral and alkaline fermentation. Meanwhile, the floc feature showed better dewaterability (zeta potential -8.48 mV) and poor nutrient convey (distribution spread index 1.03) in acidic fermentation. In summary, acidic and alkaline fermentation were prioritised for targeted spectrum. Neutral fermentation was prioritised for high production. This study presented an upgraded understanding of the pH role in fermentation performance, microbial structure and sludge behaviour, which benefits the development of fermentation processing unit.

Stepwise freezing-thawing treatment promotes short-chain fatty acids production from waste activated sludge

Waste activated sludge (WAS), as the byproducts of wastewater treatment plants, has been greatly produced. With high cost and environmental risk of WAS disposal, to explore a low-cost and environment-friendly technology has been a great challenge. Considering that WAS is a collection of organic matters, anaerobic fermentation has been selected as a sustainable way to simultaneously recover resources and reduce environmental pollution. To recover short-chain fatty acids (SCFAs) has gained great concern because of the high value-added application and high-efficiency production process. Considering the temperature in some areas of the world can reach to below 0 °C, this study proposed an efficient strategy, i.e., stepwise freezing and thawing treatment, to promote SCFAs production. The maximal production of SCFAs, i.e., 246 mg COD/g volatile suspended solid, was obtained with the shortened retention time of five days. Mechanistic studies showed that the solubilization of both extracellular polymeric substances (EPSs) and microbial cells could be accelerated, with the EPSs removal of 58.3% for proteins and 59.0% for polysaccharides. Also, the hydrolysis process was promoted to provide more substrates for subsequent acidogenisis, and the functional microorganisms, such as Romboutsia, Paraclostridium, Macellibacteroides and Conexibacter, were greatly enriched, with a total abundance of 26.2%. Moreover, compared to control, methanogenesis was inhibited at a shortened sludge retention time (e.g., five days), which benefited to the accumulation of SCFAs, but the methane production was increased by 25.2% at a longer sludge retention time (e.g., ten days). Thus, these findings of this work may provide some new solutions for the enhanced resource recovery from WAS, and further for carbon-neutral operation of wastewater treatment plants.

Application of Internal Carbon Source from Sewage Sludge: A Vital Measure to Improve Nitrogen Removal Efficiency of Low C/N Wastewater

Biological nitrogen removal from wastewater is widely used all over the world on account of high efficiency and relatively low cost. However, nitrogen removal efficiency is not optimized when the organic matter has inadequate effect for the lack of a sufficient carbon source in influent. Although addition of an external carbon source (e.g., methanol and acetic acid) could solve the insufficient carbon source problem, it raises the operating cost of wastewater treatment plants (WWTPs). On the other hand, large amounts of sludge are produced during biological sewage treatment, which contain high concentrations of organic matter. This paper reviews the emerging technologies to obtain an internal organic carbon resource from sewage sludge and their application on improving nitrogen removal of low carbon/nitrogen wastewater of WWTPs. These are methods that could solve the insufficient carbon problem and excess sludge crisis simultaneously. The recovery of nitrogen and phosphorus from treated sludge before recycling as an internal carbon source should also be emphasized, and the energy and time consumed to treat sludge should be reduced in practical application.

Isolation, production and optimization of endogenous alkaline protease from in-situ sludge and its evaluation as sludge hydrolysis enhancer

Bioconversion (e.g. anaerobic fermentation and compost) is the common recycling method of waste activated sludge (WAS) and its hydrolysis, as the rate-limiting step of fermentation, could be accelerated by protease. However, the commercial protease was unstable in a sludge environment, which increased the cost. An endogenous alkaline protease stable in sludge environment was screened in this study and its suitability for treating the sludge was analyzed. The optimal production medium was determined by Response Surface Methodology as starch 20 g/L, KH₂PO₄ 4 g/L, MgSO₄·7H₂O 1 g/L, sodium carboxy-methyl-cellulose 4 g/L, casein 4 g/L and initial pH 11.3, which elevated the yield of protease by up to 15 times (713.46 U/mL) compared with the basal medium. The obtained protease was active and stable at 35 °C-50 °C and pH 7.0-11.0. Furthermore, it was highly tolerant to sludge environment and maintained high efficiency of sludge hydrolysis for a long time. Thus, the obtained protease significantly hydrolyzed WAS and improved its bioavailability. Overall, this work provided a new insight for enzymatic treatment of WAS by isolating the endogenous and stable protease in a sludge environment, which would promote the resource utilization of WAS by further bioconversion.

Magnetite-contained biochar derived from fenton sludge modulated electron transfer of microorganisms in anaerobic digestion

Biochar, with redox moieties or conjugated π-bond, can act as electron shuttle or conductor to facilitate electron transfer of syntrophic metabolism to enhance anaerobic digestion. High pyrolysis temperature (>500 ℃) is usually required to prepare conductive biochar, which however may cause biochar to loss redox moieties such as quinone/hydroquinone that are capable of serving as electron shuttle. Considering that magnetite is an excellent conductor which has been applied in improving syntrophic metabolism of anaerobic digestion, a novel magnetite-contained biochar was prepared using iron-rich Fenton sludge as raw material in this study. Amorphous iron oxides of Fenton sludge were transformed into magnetite at 400 ℃ of pyrolysis, while redox quinone/hydroquinone moieties of biochar were preserved well. Correspondingly, this magnetic biochar owned both high capacitance and excellent conductivity. When supplementing the biochar into an anaerobic digestion system, methane production was significantly enhanced. This study also offered a new approach to recycle Fenton sludge that is regarded as hazardous material.

Improving the treatment of waste activated sludge using calcium peroxide

The treatment and disposal of waste activated sludge (WAS) has become one of the major challenges for the wastewater treatment plants (WWTPs) due to large output, high treatment costs and enriched substantial emerging contaminants (ECs). Therefore, reducing sludge volume, recovering energy and resource from WAS, and removing ECs and decreasing environmental risk have gained increasing attentions. Calcium peroxide (CaO₂), a versatile and safe peroxide, has been widely applied in terms of WAS treatment including sludge dewatering, anaerobic sludge digestion and anaerobic sludge fermentation due to its specific properties such as generating free radicals and alkali, etc., providing supports for sludge reduction, recycling, and risk mitigation. This review outlines comprehensively the recent progresses and breakthroughs of CaO₂ in the fields of sludge treatment. In particular, the relevant mechanisms of CaO₂ enhancing WAS dewaterability, methane production from anaerobic digestion, short-chain fatty acids (SCFA) and hydrogen production from anaerobic fermentation, and the removal of ECs in WAS and role of experiment parameters are systematically elucidated and discussed, respectively. Finally, the knowledge gaps and opportunities in CaO₂-based sludge treatment technologies that need to be focused in the future are prospected. The review presented can supply a theoretical basis and technical reference for the application of CaO₂ for improving the treatment of WAS.

Cation-exchange resin regeneration waste liquid as alternative NaCl source for enhancing anaerobic fermentation of waste activated sludge: Compositions of dissolved organic matters and chemical conditioning performance

This study reported the NaCl-enhanced anaerobic fermentation with cation-exchange resin regeneration waste liquid (CRWL) as alternative NaCl source for waste activated sludge (WAS) disposal and carbon recovery. Through 4-day CRWL-enhanced anaerobic fermentation at Na⁺ concentration of 0.34 mol/L, the Na⁺-caused sludge disintegration triggered numerous release of dissolved organic matters (DOMs), i.e. 371.6 mg/g VSS, with composition distribution: acetic acid (28.2%) > butyric acid (16.1%) ≈ valeric acid (17.8%) ≈ proteins (16.4%) > propionic acid (14.4%) > unknown (3.2%) > carbohydrates (3.9%). Satisfying chemical conditioning performance for the fermented sludge was observed at the FeCl₃ dosage of 0.3 g/g DS, attributing to the roles of double-layer compression and electric neutralization. The capillary suction time (CST) and sludge cake moisture content were decreased to 60.3 s and 75.1%, against those of 607 s and 93.5% before conditioning, respectively. Such "treating waste by waste" strategy could provide numerous environmental and economic benefits.

Enhanced anaerobic fermentation of waste activated sludge by NaCl assistant hydrolysis strategy: Improved bio-production of short-chain fatty acids and feasibility of NaCl reuse

This study developed an economical approach for enhancing short-chain fatty acids (SCFAs) production from waste activated sludge (WAS) by NaCl assistant anaerobic fermentation. With NaCl addition at 20 g/L, sludge disintegration with extracellular polymeric substance (EPS) disruption and cell lysis were induced owing to the attack of osmotic pressure, which facilitated WAS solubilization with release of biodegradable organic matters. The SCOD sharply increased to 4092 mg/L (SCOD/TCOD = 23.9%) after 2-day hydrolysis, against 1462 mg/L in the control. After 4-day anaerobic fermentation, considerable SCFAs production of 288.2 mg COD/g VSS was achievable. More than 60% of the SCFAs was composed of acetic and propionic acids. The feasibility of bio-electrogenesis in microbial fuel cell (MFC) utilizing fermentative liquid was assessed. As such, the produced SCFAs could be consumed with energy recovery, thereby the used NaCl was reusable, which created environmental and economic benefits, e.g. reduced NaCl consumption and cost, negligible residual NaCl.

An innovative alkaline protease-based pretreatment approach for enhanced short-chain fatty acids production via a short-term anaerobic fermentation of waste activated sludge

This study reported a novel pretreatment approach with combination of alkaline protease (AP) and pH 10 for enhancing short-chain fatty acids (SCFAs) production from waste activated sludge (WAS). Through the AP-based pretreatment, WAS flocs were disintegrated with cell lysis, leading to release of biodegradable organic matters. At the external AP dosage of 5%, SCOD of 5363.7 mg/L (SCOD/TCOD = 32.5%) was achievable after 2-h pretreatment. More than 66% of SCOD was composed of proteins and carbohydrates. Considerable SCFAs of 607 mg COD/g VSS was produced over a short-term anaerobic fermentation of 3 days, which was 5.4 times higher than that in the control. Acetic and propionic acids accounted for 74.1% of the SCFAs. The AP-based approach increased endogenous protease and α-glucosidase activities, facilitating biodegradation of dissolved organic matters and SCFAs production. Such approach is promising for WAS disposal and carbon recovery, the produced SCFAs might supply 60% of carbon gap in wastewater.

Enhanced production of volatile fatty acids by adding a kind of sulfate reducing bacteria under alkaline pH

Anaerobic digestion could make sludge stable and harmless, and the volatile fatty acids (VFAs) produced from it. The objective of this study was to reduced sludge production and realize the resource utilization of VFAs through enhance anaerobic sludge fermentation by adding sulfate reducing bacteria (SRB) under alkaline pH. Under the neutral and alkaline pH, SRB was added into the sludge fermentation liquid with sole stock solution and sterilization treatment respectively, while the liquid without any additives was used as control. The results indicated that obvious increase of the production of VFAs was observed after adding SRB under alkaline pH. And, more protein and polysaccharide were obtained which were the main substrates for the production of VFAs. The concentration of ammonia nitrogen (NH₄⁺-N) and phosphate (PO₄^3--P) were also increased with the addition of SRB. So, a high yield production of VFAs could be achieved through the addition of SRB + alkaline pH.

Enhancement of fermentative volatile fatty acids production from waste activated sludge by combining sodium dodecylbenzene sulfonate and low-thermal pretreatment

This study investigated the combination of low-thermal and sodium dodecylbenzene sulfonate (SDBS) as a pretreatment method to improve the volatile fatty acids (VFA) production from waste activated sludge (WAS). The results showed that the maximum VFA yield of 320 ± 7.7 mg COD/g VS was obtained in the combined pretreatment (0.01 g SDBS/g TS + 70 °C for 60 min), which was 1.8, 1.7 and 4.0 times of that from sole low-thermal, sole SDBS and the control test. The mechanism study revealed the combined pretreatment had synergetic effect on enhancement of disintegration of WAS. Moreover, low-thermal exhibited greater performance on releasing organic matters, and SDBS accelerated hydrolysis and acidogenesis, thus contributing to the enhancement of VFA production in the combined pretreatment. The microbial community analysis demonstrated that the combined pretreatment increased the abundance of phyla Firmicutes which might be responsible for the improvement of VFA production.

In-situ ammonia stripping with alkaline fermentation of waste activated sludge to improve short-chain fatty acids production and carbon source availability

Alkaline fermentation of waste activated sludge (WAS) to produce short-chain fatty acids (SCFAs) has been proved to be promising to develop internal carbon source for denitrifying processes in municipal wastewater treatment plants. However, a large amount of ammoniacal nitrogen also releases during fermentation, resulting in inhibition of acidogenic process and reduction of carbon source availability. Alkaline fermentation of WAS combined with in-situ ammonia stripping was proposed to improve SCFAs production and carbon source availability simultaneously. The results showed that a maximal SCFAs production of 308.7 ± 4.8 mg chemical oxygen demand/g volatile suspended solid was achieved under the pH = 10 + In-situ ammonia stripping, which was 21.7% and 141.5% higher than that of the pH = 10 and the control, respectively. Most of the ammoniacal nitrogen was stripped out, and the WAS-derived SCFAs availability as carbon source increased by 103.2%. These findings indicate in-situ ammonia stripping could make alkaline fermentation of WAS more practical.

Overview of key operation factors and strategies for improving fermentative volatile fatty acid production and product regulation from sewage sludge

In recent years, volatile fatty acid (VFA) production through anaerobic fermentation of sewage sludge, instead of methane production, has been regarded as a high-value and promising roadmap for sludge stabilization and resource recovery. This review first presents the effects of some essential factors that influence VFA production and composition. In the second part, we present an extensive analysis of conventional pretreatment and co-fermentation strategies ultimately addressed to improving VFA production and composition. Also, the effectiveness of these approaches is summarized in terms of sludge degradation, hydrolysis rate, and VFA production and composition. According to published studies, it is concluded that some pretreatments such as alkaline and thermal pretreatment are the most effective ways to enhance VFA production from sewage sludge. The possible reasons for the improvement of VFA production by different methods are also discussed. Finally, this review also highlights several current technical challenges and opportunities in VFA production with spectrum control, and further related research is proposed.

Effect of alkyl polyglycosides on the performance of thermophilic bacteria pretreatment for saline waste sludge hydrolysis

In this study, alkyl polyglycosides (APG) was used to further accelerate the hydrolysis of saline waste sludge with thermophilic bacteria (TB) pretreatment. In the presence of 0.4 g/g TSS APG, the concentrations of soluble chemical oxygen demand (SCOD), soluble carbohydrate and soluble protein in dissolved organic matters (DOM) were 0.4, 2.4 and 1.3 times of that without APG addition, respectively. Excitation emission matrix (EEM) fluorescence spectroscopy revealed that the addition of APG led to the increase of soluble microbial materials and the decrease of fulvic acid-like substances in DOM, which was beneficial for the subsequent process of anaerobic digestion. Using APG promoted the releasing of enzymes trapped in saline waste sludge and improved the activity of enzymes during hydrolysis. The activities of α-glucosidase and protease increased by 8.8% and 21.3% respectively in the presence of 0.4 g/g TSS APG comparing no APG addition.

Free ammonia aids ultrasound pretreatment to enhance short-chain fatty acids production from waste activated sludge

Ultrasound pretreatment was proved to be effective in accelerating waste activated sludge (WAS) disintegration and promoting anaerobic fermentative short-chain fatty acids (SCFA) production. However, due to the high activities of SCFA consumers, SCFA yield is limited. Herein we reported an efficient strategy, i.e., using free ammonia (FA) to aid ultrasound pretreatment, to enhance SCFA accumulation. Experimental results showed that the greatest SCFA yield of 316.7 ± 14.9 mg COD/g VSS was obtained at 2 w/mL ultrasound pretreatment for 15 min followed by initial 60 mg/L FA pretreatment for 2 d, which was 2.2 times (1.7 times) of that from sole ultrasound (FA) pretreatment. The mechanism study revealed that this combination method accelerated sludge solubilization, enhanced the release of biodegradable organics, and caused severe inhibitions to SCFA consumption. Moreover, this method has inhibitory effects on specific activities of hydrolytic microorganisms, SCFA-producing bacteria and methanogens, but the inhibitions to methanogens were severe.

Acidogenic bacteria assisted biodegradation of nonylphenol in waste activated sludge during anaerobic fermentation for short-chain fatty acids production

Nonylphenol (NP) biodegradation under anaerobic conditions is difficult. Here, enhancement of anaerobic NP biodegradation mainly by regulating the role of acidogenic bacteria during anaerobic fermentation of waste activated sludge (WAS) for short-chain fatty acids production is reported. The maximum degradation efficiency of NP (69.4%) was achieved under conditions of pH 10.0 and 10 mg/L Brij 35 within 8 d, which was nearly 3-fold of that in the control (24.6%). Mechanism exploration revealed that the bioavailability of NP and specific NP-degrading bacteria and their functional genes were advantageous to NP biodegradation with alkaline pH and surfactant. More importantly, acidogenic bacteria, the dominant functional bacteria in WAS fermentation systems, were demonstrated to be involved in NP anaerobic biodegradation by providing intermediate organic substrates, as well as through their intrinsic NP-degrading abilities. Possible pathways of NP biodegradation assisted by acidogenic bacteria during anaerobic fermentation were also proposed based on the detected metabolites.

Enhanced short-chain fatty acids production from waste activated sludge by combining calcium peroxide with free ammonia pretreatment

This study reported a new low-cost and high-efficient combined method of CaO₂ + free ammonia (FA) pretreatment for sludge anaerobic fermentation. Experimental results showed that the optimal short-chain fatty acids (SCFA) yield of 338.6 mg COD/g VSS was achieved when waste activated sludge (WAS) was pretreated with 0.05 g/g VSS of CaO₂ + 180 mg/L of FA for 3 d, which was 2.5-fold of that from CaO₂ pretreatment and 1.5-fold of that from FA pretreatment. The mechanism investigations exhibited that the CaO₂ + FA could provided more biodegradable substrates, this combination accelerated the disintegration of sludge cells, which thereby providing more organics for subsequent SCFA production. It was also found that the combination of CaO₂ and FA inhibited the specific activities of hydrolytic microbes, SCFA producers, and methanogens to some extents, but its inhibition to methanogens was much severer than that to the other two types of microbes.

Visible light photocatalytic disintegration of waste activated sludge for enhancing biogas production

Biogas production using waste activated sludge (WAS) is one of the most demanding technologies for sludge treatment and generating energy in sustainable manner. The present study deals with the photocatalytic pretreatment of WAS using ZnO-ZnS@polyaniline (ZnO-ZnS@PANI) nanocomposite as means for increasing its degradability for improved biogas production by anaerobic digestion (AD). Photocatalysis accelerated the hydrolysis of WAS and increased the sCOD by 6.7 folds after 6 h and transform tCOD into bioavailable sCOD. After the AD of WAS, a removal of organic matter (60.6%) and tCOD (69.3%) was achieved in photocatalytic pretreated sludge. The biogas production was 1.6 folds higher in photocatalytic sludge with accumulative biogas up to 1645.1 ml L^-1vs after 45 days compared with the raw sludge (1022.4 ml L^-1_VS). Moreover, the photocatalysis decrease the onset of methanogenesis from 25 to 12 days while achieve the maximum conversion rate of reducing sugars into organic acids at that time. These results suggested that photocatalysis is an efficient pretreatment method and ZnO-ZnS@PANI can degrade sludge efficiently for enhance biogas production in anaerobic digestion process.

Feasibility of enhancing short-chain fatty acids production from sludge anaerobic fermentation at free nitrous acid pretreatment: Role and significance of Tea saponin

Short-chain fatty acids (SCFA), raw substrates for biodegradable plastic production and preferred carbon source for biological nutrients removal, can be produced from anaerobic fermentation of waste activated sludge (WAS). This paper reports a new, high-efficient and eco-friendly strategy, i.e., using free nitrous acid (FNA) pretreatment combined with Tea saponin (TS), to enhance SCFA production. Experimental results showed 0.90 mg/L FNA pretreatment and 0.05 g/g total suspended solids TS addition (FNA + TS) not only significantly increased SCFA production to 315.3 ± 8.8 mg COD/g VSS (5.52, 1.76 and 1.93 times higher than that from blank, solo FNA and solo TS, respectively) but also shortened fermentation time to 4 days. Mechanism investigations revealed that FNA pretreatment combined with TS cause a positive synergetic effect on sludge solubilization, resulting in more release of organics. It was also found that the combination benefited hydrolysis and acidogenesis processes but inhibited the methanogenesis.

Functionality of surfactants in waste-activated sludge treatment: A review

Proper treatment of waste-activated sludge (WAS) involves three pivotal processes, dewatering, anaerobic digestion, and pollutants removal, which need to be re-assessed urgently. Although many traditional sludge treatments have been developed, it is prudent to enhance the efficiency of sludge treatment using multifunctional, flexible, and environmentally friendly surfactants. With regard to sludge dewatering, surfactants can weaken the binding interaction between sludge flocs and promote the dissolution of extracellular polymeric substances (EPSs), resulting in the release of bound water. Using surfactants in anaerobic digestion promotes the release of enzymes trapped in sludge and improves the activity of enzymes during hydrolysis. Owing to their characteristic encapsulation of hydrophobes into self-assembled aggregates (micelles), surfactants can form host-guest complexes with polycyclic aromatic hydrocarbons (PAHs). Additionally, surfactants can enhance the desorption of heavy metals and prevent the emergence of heavy metal residue. This review summarizes the current surfactant-based sludge treatment technologies according to their roles in sludge disposal solutions. Then, possible mechanisms of surfactants in sludge dewatering, anaerobic digestion, and the removal of organic pollutants and heavy metals are analysed systemically. Finally, changes to sludge treatment via the aid of surfactants are highlighted. This review presents the comprehensive advances in the use of surfactants in WAS reduction, recycling, and risk relief, underscoring their roles in increasing economic efficiency and ensuring environmental quality.

Alkaline fermentation of waste activated sludge stimulated by saponin: volatile fatty acid production, mechanisms and pilot-scale application

Volatile fatty acid (VFA) production stimulated by saponin (SP), an environmentally friendly bio-surfactant, was investigated during sludge alkaline fermentation in laboratory studies and pilot applications. The combined use of SP and pH 9 condition significantly enhanced VFA production to approximately 425 mg COD/g VSS, which was 4.7-fold of raw sludge and 1.5-fold of sole pH 10 adjustment (the optimum pH for alkaline fermentation). Further results indicated that SP & pH 9 condition provided sufficient substrates for acidification and decreased the consumption of VFAs through methanogenesis. Moreover, SP accompanied by moderate alkaline condition (i.e. pH 9) showed weaker inhibitory effects on key enzyme activities and metabolic potential of acidification microorganisms than sole pH 10 adjustment. On this basis, a pilot-scale system involving anaerobic fermentation and anaerobic-anoxic-aerobic step-feed bioreaction tanks was established to study the potential of VFAs as supplementary carbon sources for wastewater treatment. The influent of the pilot system was sanitary wastewater characterized by low C/N ratios from a scenic rural area. After flocculation and nutrient precipitation, the fermentation supernatant was mixed with the influent at a volume ratio of 1:30. With this approach, nitrogen and phosphorus concentrations in effluent fulfilled the first-A wastewater discharge standard in China.

Impact of thermo-chemo-sonic pretreatment in solubilizing waste activated sludge for biogas production: Energetic analysis and economic assessment

The objective of this study was to determine the impact of solubilization during thermo-chemo-sonic pretreatment of waste activated sludge (WAS) on anaerobic biodegradability and cost for biogas production. The results revealed that it was possible to achieve 40-50% of solubilization of WAS when ultrasonic energy input was doubled (11,520-27,000kJ/kgTS). The cost to achieve 30-35% of solubilization of WAS was calculated to be 0.22-0.24USD/L, which was relatively lower than the cost of 0.53-0.8USD/L when 40-50% of solubilisation of WAS was achieved. There was no significant difference in biodegradability (0.60-0.64gCOD/gCOD) for samples with solubilization efficiency of 35-50%. Comparing energetic balance and economic assessment of samples with different solubilization percentages, the results showed that samples with 30-35% of solubilization had lower net cost (7.98-2.33USD/Ton of sludge) and negative energy balance compared to samples with other percentages of solubilization.

Improving the biogas production performance of municipal waste activated sludge via disperser induced microwave disintegration

In this study, the influence of disperser induced microwave pretreatment was investigated to analyze the proficiency of floc disruption on subsequent disintegration and biodegradability process. Initially, the flocs in the sludge was disrupted through disperser at a specific energy input of 25.3kJ/kgTS. The upshot of the microwave disintegration presents that the solids reduction and solubilization of floc disrupted (disperser induced microwave pretreated) sludge was found to be 17.33% and 22% relatively greater than that achieved in microwave pretreated (9.3% and 16%) sludge alone. The biodegradability analysis, affords an evaluation of parameter confidence and correlation determination. The eventual biodegradability of microwave pretreated, and floc disrupted sludges were computed to be 0.15(gCOD/gCOD) and 0.28(gCOD/gCOD), respectively. An economic assessment of this study offers a positive net profit of about 104.8USD/ton of sludge in floc disrupted sample.

Enhancement of volatile fatty acid production by co-fermentation of food waste and excess sludge without pH control: The mechanism and microbial community analyses

The study provided a cost-effective and high-efficiency volatile fatty acid (VFA) production strategy by co-fermentation of food waste (FW) and excess sludge (ES) without artificial pH control. VFA production of 867.42mg COD/g-VS was obtained under the optimized condition: FW/ES 5, solid retention time 7d, organic loading rate 9g VS/L-d and temperature 40°C. Mechanism exploration revealed that the holistic biodegradability of substrate was greatly enhanced, and proper pH range (5.2-6.4) was formed by the high buffering capacity of the co-fermentation system itself, which effectively enhanced hydrolysis yield (63.04%) and acidification yield (83.46%) and inhibited methanogenesis. Moreover, microbial community analysis manifested that co-fermentation raised the relative abundances of hydrolytic and acidogenic bacteria including Clostridium, Sporanaerobacter, Tissierella and Bacillus, but suppressed the methanogen Anaerolineae, which also facilitated high VFA production. These results were of great guiding significance aiming for VFA recovery from FW and ES in large-scale.

Bioconversion of volatile fatty acids derived from waste activated sludge into lipids by Cryptococcus curvatus

Pure volatile fatty acid (VFA) solution derived from waste activated sludge (WAS) was used to produce microbial lipids as culture medium in this study, which aimed to realize the resource recovery of WAS and provide low-cost feedstock for biodiesel production simultaneously. Cryptococcus curvatus was selected among three oleaginous yeast to produce lipids with VFAs derived from WAS. In batch cultivation, lipid contents increased from 10.2% to 16.8% when carbon to nitrogen ratio increased from about 3.5 to 165 after removal of ammonia nitrogen by struvite precipitation. The lipid content further increased to 39.6% and the biomass increased from 1.56g/L to 4.53g/L after cultivation for five cycles using sequencing batch culture (SBC) strategy. The lipids produced from WAS-derived VFA solution contained nearly 50% of monounsaturated fatty acids, including palmitic acid, heptadecanoic acid, ginkgolic acid, stearic acid, oleic acid, and linoleic acid, which showed the adequacy of biodiesel production.

Combined Effect of Free Nitrous Acid Pretreatment and Sodium Dodecylbenzene Sulfonate on Short-Chain Fatty Acid Production from Waste Activated Sludge

Free nitrous acid (FNA) serving as a pretreatment is an effective approach to accelerate sludge disintegration. Also, sodium dodecylbenzene sulfonate (SDBS), a type of surfactants, has been determined at significant levels in sewage sludge, which thereby affects the characteristics of sludge. Both FNA pretreatment and sludge SDBS levels can affect short-chain fatty acid (SCFA) generation from sludge anaerobic fermentation. To date, however, the combined effect of FNA pretreatment and SDBS presence on SCFA production as well as the corresponding mechanisms have never been documented. This work therefore aims to provide such support. Experimental results showed that the combination of FNA and SDBS treatment not only improved SCFA accumulation but also shortened the fermentation time. The maximal SCFA accumulation of 334.5 mg chemical oxygen demand (COD)/g volatile suspended solids (VSS) was achieved at 1.54 mg FNA/L treatment and 0.02 g/g dry sludge, which was respectively 1.79-fold and 1.41-fold of that from FNA treatment and sludge containing SDBS alone. Mechanism investigations revealed that the combined FNA pretreatment and SDBS accelerated solubilization, hydrolysis, and acidification steps but inhibited the methanogenesis. All those observations were in agreement with SCFA enhancement.

Improved volatile fatty acids anaerobic production from waste activated sludge by pH regulation: Alkaline or neutral pH?

In this study, the anaerobic fermentation was carried out for volatile fatty acids (VFAs) production at different pH (between 7.0 and 10.0) conditions with untreated sludge and heat-alkaline pretreated waste activated sludge. In the fermentation with untreated sludge, the extent of hydrolysis of organic matters and extent of acidification at alkaline pH are 54.37% and 30.37%, respectively, resulting in the highest VFAs yield at 235.46mg COD/gVS of three pH conditions. In the fermentation with heat-alkaline pretreated sludge, the acidification rate and VFAs yield at neutral pH are 30.98% and 240.14mg COD/gVS, respectively, which are higher than that at other pH conditions. With the glucose or bovine serum albumin as substrate for VFAs production, the neutral pH showed a higher VFAs concentration than the alkaline pH condition. The results of terminal restriction fragment length polymorphism (T-RFLP) analysis indicated that the alkaline pH caused low microbial richness. Based on the results in this study, we demonstrated that the alkaline pH is favor of hydrolysis of organic matter in sludge while neutral pH improved the acidogenesis for the VFAs production from sludge. Our finding is obvious different to the previous research and helpful for the understanding of how heat-alkaline pretreatment and alkaline fermentation influence the VFAs production, and beneficial to the development of VFAs production process.

An efficient and green pretreatment to stimulate short-chain fatty acids production from waste activated sludge anaerobic fermentation using free nitrous acid

Short-chain fatty acid (SCFA) production from waste activated sludge (WAS) anaerobic fermentation is often limited by the slow hydrolysis rate and poor substrate availability, thus a long fermentation time is required. This paper reports a new pretreatment approach, i.e., using free nitrous acid (FNA) to pretreat sludge, for significantly enhanced SCFA production. Experimental results showed the highest SCFA production occurred at 1.8 mg FNA/L with time of day 6, which was 3.7-fold of the blank at fermentation time of day 12. Mechanism studies revealed that FNA pretreatment accelerated disruption of both extracellular polymeric substances and cell envelope. It was also found that FNA pretreatment benefited hydrolysis and acidification processes but inhibited the activities of methanogens, thereby promoting the yield of SCFA. In addition, the FNA pretreatment substantially stimulated the activities of key enzymes responsible for hydrolysis and acidification, which were consistent with the improvement of solubilization, hydrolysis and acidification of WAS anaerobic fermentation.

Effect of chemo-mechanical disintegration on sludge anaerobic digestion for enhanced biogas production

The effect of combined surfactant-dispersion pretreatment on dairy waste activated sludge (WAS) reduction in anaerobic digesters was investigated. The experiments were performed with surfactant, Sodium dodecyl sulfate (SDS) in the range of 0.01 to 0.1 g/g suspended solids (SS) and disperser with rpm of 5000-25,000. The COD (chemical oxygen demand) solubilization, suspended solids reduction, and biogas generation increased for an energy input of 7377 kJ/kg total solids (TS) (12,000 rpm, 0.04 g/g SS, and 30 min) and were found to be 38, 32, and 75 %, higher than that of control. The pretreated sludge improved the performance of semicontinuous anaerobic digesters of 4 L working volume operated at four different SRTs (sludge retention time). SRT of 15 days was found to be appropriate showing 49 and 51 % reduction in SS and volatile solids (VS), respectively. The methane yield of the pretreated sample was observed to be 50 mL/g VS removed which was observed to be comparatively higher than the control (12 mL/g VS removed) at optimal SRT of 15 days. To the best of the authors' knowledge, this study is the first to be reported and not yet been documented in literature.

Combined thermo-chemo-sonic disintegration of waste activated sludge for biogas production

In the present study, there was an investigation about the impact of a new combined thermo-chemo-sonic disintegration of waste activated sludge (WAS) on biodegradability. The outcome of sludge disintegration reveals that maximum Suspended Solids (SS) reduction and Chemical Oxygen Demand (COD) solubilization effectuated at a specific energy input of 5290.5kJ/kgTS, and was found to be 20%, 16.4%, 15% and 27%, 22%, and 20%, respectively for the three alkalis (NaOH, KOH, and Ca(OH)2). The conversion coefficient of the Volatile Suspended Solids (VSS) to product Soluble COD (SCOD), calculated by nonlinear regression modeling, was found to be 0.5530gSCOD/gVSS, 0.4587gSCOD/gVSS, and 0.4195gSCOD/gVSS for NaOH, KOH, and Ca(OH)2, respectively. In the biodegradability studies, the parameter evaluation provides an estimate of parameter uncertainty and correlation, and elucidates that there is no significant difference in biodegradability (0.413gCOD/gCOD, 0.367gCOD/gCOD, and 0.342gCOD/gCOD) for three alkalis (NaOH, KOH, and Ca(OH)2).

Enhanced production of short-chain fatty acid from food waste stimulated by alkyl polyglycosides and its mechanism

Short-chain fatty acids (SCFAs) are the valuable products derived from the anaerobic fermentation of organic solid waste. However, SCFAs yield was limited by the worse solubilization and hydrolysis of particulate organic matter, and rapid consumption of organic acid by methanogens. In this study, an efficient and green strategy, i.e. adding biosurfactant alkyl polyglycosides (APG) into anaerobic fermentation system, was applied to enhance SCFAs production from food waste. Experimental results showed that APG not only greatly improved SCFAs production but also shortened the fermentation time for the maximum SCFAs accumulation. The SCFAs yield at optimal APG dosage 0.2g/g TS (total solid) reached 37.2g/L, which was 3.1-fold of that in blank. Meanwhile, the time to accumulate the maximum SCFAs in the presence of APG was shortened from day 14 to day 6. The activities of key enzymes such as hydrolytic and acid-forming enzymes were greatly promoted due to the presence of APG. These results demonstrated that the enhanced mechanism of SCFAs production should be attributed to the acceleration of solubilization and hydrolysis, enhancement of acidification and inhibition of methanogenesis by APG.

Free nitrous acid serving as a pretreatment method for alkaline fermentation to enhance short-chain fatty acid production from waste activated sludge

Alkaline condition (especially pH 10) has been demonstrated to be a promising method for short-chain fatty acid (SCFA) production from waste activated sludge anaerobic fermentation, because it can effectively inhibit the activities of methanogens. However, due to the limit of sludge solubilization rate, long fermentation time is required but SCFA yield is still limited. This paper reports a new pretreatment method for alkaline fermentation, i.e., using free nitrous acid (FNA) to pretreat sludge for 2 d, by which the fermentation time is remarkably shortened and meanwhile the SCFA production is significantly enhanced. Experimental results showed the highest SCFA production of 370.1 mg COD/g VSS (volatile suspended solids) was achieved at 1.54 mg FNA/L pretreatment integration with 2 d of pH 10 fermentation, which was 4.7- and 1.5-fold of that in the blank (uncontrolled) and sole pH 10 systems, respectively. The total time of this integration system was only 4 d, whereas the corresponding time was 15 d in the blank and 8 d in the sole pH 10 systems. The mechanism study showed that compared with pH 10, FNA pretreatment accelerated disruption of both extracellular polymeric substances and cell envelope. After FNA pretreatment, pH 10 treatment (1 d) caused 38.0% higher substrate solubilization than the sole FNA, which indicated that FNA integration with pH 10 could cause positive synergy on sludge solubilization. It was also observed that this integration method benefited hydrolysis and acidification processes. Therefore, more SCFA was produced, but less fermentation time was required in the integrated system.

Freezing/thawing pretreatment coupled with biological process of thermophilic Geobacillus sp. G1: Acceleration on waste activated sludge hydrolysis and acidification

A novel pretreatment method combining freezing/thawing with Geobacillus sp. G1 was employed to pretreat waste activated sludge (WAS) for enhancing the WAS hydrolysis and subsequent short-chain fatty acids (SCFAs) production. Results showed that freezing/thawing combined with Geobacillus sp. G1 pretreatment achieved the maximal concentrations of soluble protein from 40±6mg COD/L (non-pretreated) to 1226±24mg COD/L (pretreated), and accumulated SCFAs concentration increased from 248±81mg COD/L to 3032±53mg COD/L. Excitation emission matrix (EEM) fluorescence spectroscopy revealed the highest fluorescence intensity (FI) of protein-like substances, which was the dominant fluorescent organic matters, indicating the synergistic effect of freezing/thawing and Geobacillus sp. G1 pretreatment on organics hydrolysis. High-throughput pyrosequencing analysis investigated that the abundance of bacteria responsible for WAS hydrolysis (such as Clostridium and Caloramator) and SCFAs production (such as Parabacteroides and Bacterodies) was greatly enhanced due to the novel pretreatment method used.

Effect of surfactant on bound water content and extracellular polymers substances distribution in sludge

Surfactant DDBAC boosts EPS, especially TB-EPS, peeling off from sludge flocs and partly hydrolyzing into small molecular organics, and more bound water is released than without the addition of DDBAC.

Change of pH during excess sludge fermentation under alkaline, acidic and neutral conditions

The change in pH during excess sludge (ES) fermentation of varying sludge concentrations was investigated in a series of reactors at alkaline, acidic, and neutral pHs. The results showed that the changes were significantly affected by fermentative conditions. Under different conditions, pH exhibited changing profiles. When ES was fermented under alkaline conditions, pH decreased in a range of (10±1). At the beginning of alkaline fermentation, pH dropped significantly, at intervals of 4h, 4h, and 5h with sludge concentrations of 8665.6mg/L, 6498.8mg/L, and 4332.5mg/L, then it would become moderate. However, under acidic conditions, pH increased from 4 to 5. Finally, under neutral conditions pH exhibited a decrease then an increase throughout entire fermentation process. Further study showed short-chain fatty acids (SCFAs), ammonia nitrogen and cations contributed to pH change under various fermentation conditions. This study presents a novel strategy based on pH change to predict whether SCFAs reach their stable stage.