Pyrolysis of waste surgical masks into liquid fuel and its life-cycle assessment

Analysis and techno-economic evaluation of co-pyrolysis of medical protective clothing and biomass

With the increasing global energy demand and the worsening issue of energy shortages, the energy crisis has become a significant challenge worldwide. Meanwhile, the disposal of medical and agricultural waste is also becoming an increasingly critical issue. Medical waste, such as protective clothing, contains hazardous substances that, if improperly managed, pose threats to the environment and public health. Traditional disposal methods, such as incineration and landfilling, not only consume high amounts of energy but also make it difficult to recover energy and materials from the waste. To address these problems, this study proposes a sustainable and environmentally friendly solution, aiming to convert hazardous medical waste into valuable fuel products such as CH4, H2, and CO through pyrolysis technology. In this regard, the study conducted a series of simulation experiments to analyze the pyrolysis of medical protective clothing (MPC), cow dung (CD), low-density polyethylene (LDPE), and corn straw (CS) under different temperature and mixing conditions. The results show that the pyrolysis of MPC alone predominantly produces char (accounting for around 50%). Co-pyrolysis of LDPE and MPC enhances the product yield. For example, at a pyrolysis temperature of 500 °C, co-pyrolysis of LDPE and MPC increases the methane (CH4) yield by 12% compared to the pyrolysis of MPC alone. Additionally, a life cycle assessment and a techno-economic evaluation were conducted from an application perspective. The results indicate that the project is economically feasible with net profits achievable in the second year of operation and has no harmful environmental impacts. Converting medical waste, agricultural waste, and other types of waste into biofuels holds the potential for being green, economical, and sustainable. This approach not only reduces reliance on traditional energy sources but also contributes to achieving carbon neutrality and promoting green development goals.

Groundwater systems under siege: The silent invasion of microplastics and cock-tails worldwide

Microplastics (MPs) contamination is one of the significant escalating environmental concerns worldwide, and this stems from the increasing production and unlawful disposal of plastic materials. Regretfully, the synthesis of plastic materials is expected to triple in the upcoming years. Nevertheless, MPs pollution in marine, aquatic, and terrestrial settings has received much attention, unlike in groundwater systems. This study exhaustively reviewed varying degrees of recent publications in various search engines and provided a detailed state of current knowledge and research progress vis-à-vis MPs and cock-tail pollution in groundwater systems. Evidently, groundwater sources are severely contaminated as a result of growing anthropogenic activities and vertical movement of MPs and cock-tails from the atmospheric, terrestrial, and aquatic environments, however, fewer researchers have fixated their attention on estimating the occurrence of MPs in groundwater resources, while sufficient information regarding their sources, sampling methods, abundance, transport pathways, fate, modeling techniques, appropriate and adequate data, sorption properties, separation from other environmental media, toxicity, and remedial measures are extensively lacking. In addition, MPs may combine with other toxic emerging contaminants to improve migration and toxicity; however, no research has been conducted to fully understand cock-tail migration mechanisms and impacts in groundwater systems. Over time, groundwater may be regarded as the primary sink for MPs, if effective actions are neglected. Overall, this study detected a lack of concern and innumerable voids in this field; hence, vital and nascent research gaps were identified for immediate, advanced, and interdisciplinary research investigations.

Exploring the release mechanism of micro/nanoplastics from different layers of masks in water: towards reduction of plastic contamination in masks

During the COVID-19 pandemic, a substantial quantity of disposable face masks was discarded, consisting of three layers of nonwoven fabric. However, their improper disposal led to the release of microplastics (MPs) and nanoplastics (NPs) when they ended up in aquatic environments. To analyze the release kinetics and size characteristics of these masks, release experiments were performed on commercially available disposable masks over a period of 7 days and micro- and nanoplastic releases were detected using fiber counting and nanoparticle tracking analysis. The study's findings revealed that there was no significant difference (p > 0.05) in the quantity of MPs released among the layers of the masks. However, the quantity of NPs released from the middle layer of the mask was 25.9 ± 1.3 × 108 to 81.3 ± 5.3 × 108 particles/piece, significantly higher than the inner and outer layers (p < 0.05). The release process of micro/nanoplastics (M/NPs) from each layer of the mask followed the Elovich equation and the power function equation, indicating that the release was divided into two stages. MPs in the range of 1-500 µm and NPs in the range of 100-300 nm dominated the release from each layer of the mask, accounting for an average of 93.81% and 67.52%, respectively. Based on these findings, recommendations are proposed to reduce the release of M/NPs from masks during subsequent use.

Mechanical upcycling of single-use face mask waste into high-performance composites: An ecofriendly approach with cost-benefit analysis

The COVID-19 pandemic created an unprecedented demand for PPE, with single-use face masks emerging as a critical tool in containing virus transmission. However, the extensive use and improper disposal of these single-use face masks, predominantly composed of non-biodegradable plastics, has exacerbated environmental challenges. This research presents an innovative method for mechanically upcycling PPEs used in medical sectors i.e. single use face masks. The study investigates a facile approach for reclamation of infection-free and pure polypropylene (PP) plastic from discarded single use face masks (W-PP) and blends it with various vegetable oil percentages (5, 10 and 20 %), resulting in a versatile material suitable for various applications. Melt flow index, rheological behaviour, DSC and FTIR were employed to investigate the effect of vegetable oil/radical initiator through chemical grafting on W-PP properties. The results demonstrate significant enhancements in the tensile strength and modulus of W-PP when blended with vegetable oil and a radical initiator. There was a marked increase in tensile strength (33 %) and strain (55 %) compared to untreated W-PP, rendering W-PP both robust and flexible. Furthermore, we employed this upcycled W-PP in the fabrication of glass fibre-reinforced composites, resulting in notable enhancements in both tensile strength and impact resistance. The upcycled W-PP demonstrates excellent potential for various applications, such as sheet forming and 3D printing, where the non-brittleness of plastics plays a pivotal role in manufacturing high-quality products. The cost-benefit analysis of this approach underscores the potential of upcycling PPE waste as a sustainable solution to mitigate plastic pollution and conserve valuable resources. The applications of this upcycled material span a wide range of industries, including automotive composites, packaging, and 3D printing.

Waste to energy: Trending key challenges and current technologies in waste plastic management

Due to the 'forever' degrading nature of plastic waste, plastic waste management is often complicated. The applications of plastic are ubiquitous and inevitable in many scenarios. Current global waste plastics production is ca. 3.5 MMT per year, and with the current trend, plastic waste production will reach 25,000 MMT by 2040. However, the rapid growth in plastic manufacture and the material's inherent nature resulted in the accumulation of a vast amount of plastic garbage. The current recycling rate is <10 %, while the large volumes of discarded plastic waste cause environmental and ecological problems. Recycling rates for plastic vary widely by region and type of plastic. In some developed countries, the recycling rate for plastics is around 20-30 %, while in many developing nations, it is much lower. These statistics highlight the magnitude of the plastic waste problem and the urgent need for comprehensive strategies to manage plastic waste more effectively and reduce its impact on the environment. This review critically analyses past studies on the essential and efficient techniques for turning plastic trash into treasure. Additionally, an attempt has been made to provide a comprehensive understanding of the plastic upcycling process, the 3Rs policy, and the life-cycle assessment (LCA) of plastic conversion. The review advocates pyrolysis as one of the most promising methods of turning plastic trash into valuable chemicals. In addition, plastic waste management can be severely impacted due to uncontrollable events, such as Covid 19 pandemic. Recycling and chemical upcycling can certainly bring value to the end-of-life plastic. However, the LCA analysis indicated there is still a huge scope for innovation in chemical upcycling area compared to mechanical recycling. The formulation of policies and heightened public participation could play a pivotal role in reducing the environmental repercussions of plastic waste and facilitating a shift towards a more sustainable future.

Towards environmentally sustainable management: A review on the generation, degradation, and recycling of polypropylene face mask waste

There has been a considerable increase in the use of face masks in the past years. Managing face mask waste has become a global concern, as the current waste management system is insufficient to deal with such a large quantity of solid waste. The drastic increase in quantity, along with the material's inability to degrade plastic components such as polypropylene, has led to a large accumulation of plastic waste, causing a series of environmental and ecological challenges. In addition, the growing use also imposes pressure on waste management methods such as landfill and incineration, raising concerns about high energy consumption, low value-added utilization, and the release of additional pollutants during the process. This article initially reviews the impact of mask-related plastic waste generation and degradation behavior in the natural environment. It then provides an overview of various recently developed methods for recycling face mask plastic waste. The article also offers forward-looking strategies and recommendations on face mask plastic waste management. The review aims to provide guidance on harnessing the complexities of mask waste and other medical plastic pollution issues, as well as improving the current waste management system's deficiencies and inefficiencies in tackling the growing plastic waste problem.

Life-Cycle Assessment of the thermal and catalytic pyrolysis over sepiolite of face masks

Since the start of the global COVID-19 pandemic, extensive quantities of face masks have been used and discarded. Most of these masks end up in landfills, causing a high environmental impact and no benefits. However, there are alternative ways to deal with this waste in a more sustainable way. For example, valorisation of face masks through pyrolysis has received special attention because it offers efficient application to produce a liquid oil that can be used as a diesel substitute and a solid char that can be used as an activated carbon substitute after activation. In this context, this study applies the Life-Cycle Assessment methodology to quantify and analyse the environmental impacts of different treatment scenarios based on the pyrolysis of surgical masks and FFP2 masks. It also compares their environmental performance with the conventional practice of landfilling. The scenarios studied include both thermal and catalytic pyrolysis by using sepiolite, a low-cost material abundant in Spain. Data on the pyrolysis process were obtained from laboratory experiments. It was found that the use of the produced oil as a diesel substitute very significantly reduces the environmental impact in all pyrolysis scenarios. Consequently, the pyrolysis of face masks can reduce the environmental impact caused by the treatment of this waste material. Furthermore, the thermal pyrolysis performs environmentally better than the catalytic pyrolysis. In all scenarios, freshwater ecotoxicity and marine ecotoxicity are the environmental impact categories that cause the highest environmental impact overall.

Recent advancements and challenges in emerging applications of biochar-based catalysts

The sustainable utilization of biochar produced from biomass waste could substantially promote the development of carbon neutrality and a circular economy. Due to their cost-effectiveness, multiple functionalities, tailorable porous structure, and thermal stability, biochar-based catalysts play a vital role in sustainable biorefineries and environmental protection, contributing to a positive, planet-level impact. This review provides an overview of emerging synthesis routes for multifunctional biochar-based catalysts. It discusses recent advances in biorefinery and pollutant degradation in air, soil, and water, providing deeper and more comprehensive information of the catalysts, such as physicochemical properties and surface chemistry. The catalytic performance and deactivation mechanisms under different catalytic systems were critically reviewed, providing new insights into developing efficient and practical biochar-based catalysts for large-scale use in various applications. Machine learning (ML)-based predictions and inverse design have addressed the innovation of biochar-based catalysts with high-performance applications, as ML efficiently predicts the properties and performance of biochar, interprets the underlying mechanisms and complicated relationships, and guides biochar synthesis. Finally, environmental benefit and economic feasibility assessments are proposed for science-based guidelines for industries and policymakers. With concerted effort, upgrading biomass waste into high-performance catalysts for biorefinery and environmental protection could reduce environmental pollution, increase energy safety, and achieve sustainable biomass management, all of which are beneficial for attaining several of the United Nations Sustainable Development Goals (UN SDGs) and Environmental, Social and Governance (ESG).

Co-pyrolysis of medical protective clothing and oil palm wastes for biofuel: Experimental, techno-economic, and environmental analyses

The ongoing global pandemic of COVID-19 has devastatingly influenced the environment, society, and economy around the world. Numerous medical resources are used to inhibit the infectious transmission of the virus, resulting in massive medical waste. This study proposes a sustainable and environment-friendly method to convert hazardous medical waste into valuable fuel products through pyrolysis. Medical protective clothing (MPC), a typical medical waste from COVID-19, was utilized for co-pyrolysis with oil palm wastes (OPWs). The utilization of MPC improved the bio-oil properties in OPWs pyrolysis. The addition of catalysts further ameliorated the bio-oil quality. HZSM-5 was more effective in producing hydrocarbons in bio-oil, and the relevant reaction pathway was proposed. Meanwhile, a project was simulated to co-produce bio-oil and electricity from the co-pyrolysis of OPWs and MPC from application perspectives. The techno-economic analysis indicated that the project was economically feasible, and the payback period was 6.30-8.75 years. Moreover, it was also environmentally benign as its global warming potential varied from -211.13 to -90.76 kg CO₂-eq/t. Therefore, converting MPC and OPWs into biofuel and electricity through co-pyrolysis is a green, economic, and sustainable method that can decrease waste, produce valuable fuel products, and achieve remarkable economic and environmental benefits.

Post-pandemic micro/nanoplastic pollution: Toward a sustainable management

The global health crisis caused by the COVID-19 pandemic has resulted in massive plastic pollution from the use of personal protection equipment (PPE), with polypropylene (PP) being a major component. Owing to the weathering of exposed PPEs, such contamination causes microplastic (MP) and nanoplastic (NP) pollution and is extremely likely to act as a vector for the transportation of COVID-19 from one area to another. Thus, a post-pandemic scenario can forecast with certainty that a significant amount of plastic garbage combined with MP/NP formation has an adverse effect on the ecosystem. Therefore, updating traditional waste management practices, such as landfilling and incineration, is essential for making plastic waste management sustainable to avert this looming catastrophe. This study investigates the post-pandemic scenario of MP/NP pollution and provides an outlook on an integrated approach to the recycling of PP-based plastic wastes. The recovery of crude oil, solid char, hydrocarbon gases, and construction materials by approximately 75, 33, 55, and 2 %, respectively, could be achieved in an environmentally friendly and cost-effective manner. Furthermore, the development of biodegradable and self-sanitizing smart PPEs has been identified as a promising alternative for drastically reducing plastic pollution.

Resource recovery from discarded COVID-19 PPE kit through catalytic fast pyrolysis

During the COVID-19 pandemic, the world saw an exponential surge in the production of Personal Protective Equipment (PPE) kits, which eventually got discarded in the biomedical waste stream. In this study, thirteen different polymer samples from the PPE kit were collected and characterized using Fourier transform infrared spectrometer, thermogravimetric analysis, and analytical pyrolysis-gas chromatograph/mass spectrometry. The characterization data showed that about 94 % by mass of components were made of only three polymers, viz. polypropylene (PP, 75.6 wt %), polyethylene terephthalate (PET, 12.5 wt %), and polycarbonate (PC, 6 wt %). The analytical pyrolysis of the PPE coverall suit (PP) yielded mainly alkenes containing 2,4-dimethyl-1-heptene as the major compound with 17 wt % yield at 600 °C. The pyrolysates from face shield (PET) were rich in benzoic acid (5.8 wt %) and acetophenone (4.8 wt %), while those from safety goggles (PC) were rich in phenol (17.6 wt %) and p-cresol (12.4 wt %) at 600 °C. HZSM-5 and HY zeolites were used for the catalytic upgradation of pyrolysates especially from PP, PET and PC. The temperature and feed-to-catalyst ratio were optimized by performing catalytic fast pyrolysis experiments at 500 °C, 600 °C and 700 °C with different feed-to-catalyst ratios 1:2, 1:4, and 1:6 (w/w). The yield of aromatic hydrocarbons, viz., BTEX (benzene, toluene, ethylbenzene, xylenes) and naphthalene, was maximum (∼25.7 wt %) from PP coverall when HY catalyst was used at 600 °C and 1:6 (w/w) loading. In the case of PET face shield, the total yield of BTEX, naphthalene and biphenyl was maximum (27.9 wt %) at 600 °C and 1:4 (w/w) of HZSM-5, while in the case of PC goggles, it was maximum (18.6 wt %) at 700 °C and 1:4 (w/w) of HY. This study shows that the entire PPE kit can be valorized via catalytic fast pyrolysis to generate petrochemical products and platform molecules like monoaromatic hydrocarbons at high selectivities.

Turning waste into valuables: In situ deposition of polypyrrole on the obsolete mask for Cr(VI) removal and desalination

The global mask consumption has been exacerbated because of the coronavirus disease 2019 (COVID-19) pandemic. Simultaneously, the traditional mask disposal methods (incineration and landfill) have caused serious environmental pollution and waste of resources. Herein, a simple and green mass-production method has been proposed to recycle carbon protective mask (CPM) into the carbon protective mask/polydopamine/polypyrrole (CPM/PDA/PPy) composite by in situ polymerization of PPy. The CPM/PDA/PPy composite was used for the removal of Cr(VI) and salt ions to produce clean water. The synergistic effect of PPy and the CPM improved the removal capability of Cr(VI). The CPM/PDA/PPy composite provided high adsorption capacity (358.68 mg g^-1) and economic value (811.42 mg $^-1). Consequently, the CPM/PDA/PPy (cathode) was combined with MnO₂ (anode) for desalination in CDI cells, demonstrated excellent desalination capacity (26.65 mg g^-1) and ultrafast salt adsorption rate (6.96 mg g^-1 min^-1), which was higher than conventional CDI cells. Our work proposes a new low-carbon strategy to recycle discarded masks and demonstrates their utilization in Cr(VI) removal and seawater desalination.

Bamboo for producing charcoal and biochar for versatile applications

Bamboo, the fastest-growing plant, has several unique characteristics that make it appropriate for diverse applications. It is low-cost, high-tensile, lightweight, flexible, durable, and capable of proliferating even in ineffectual areas (e.g., incline). This review discusses the unique properties of bamboo for making charcoal and biochar for diverse applications. To produce bamboo charcoal and biochar, this study reports on the pyrolysis process for the thermal degradation of organic materials in an oxygen-depleted atmosphere under a specific temperature. This is an alternative method for turning waste biomass into products with additional value, such as biochar. Due to various advantages, bamboo charcoal is preferred over regular charcoal as it has four times the absorption rate and ten times more surface area reported. According to the reports, the charcoal yield ranges from 24.60 to 74.27%. Bamboo chopsticks were the most useful source for producing charcoal, with a high yield of 74.27% at 300 °C in nitrogen, but the thorny bamboo species have a tremendous amount of minimal charcoal, i.e., 24.60%. The reported biochar from bamboo yield ranges from 32 to 80%. The most extensive biochar production is produced by the bamboo D. giganteus, which yields 80% biochar at 300 °C. Dry bamboo stalks at 400 °C produced 32% biochar. One of the sections highlights biochar as a sustainable solution for plastic trash management produced during the COVID-19 pandemic. Another section is dedicated to the knowledge enhancement about the broad application spectrum of the charcoal and biochar. The last section highlights the conclusions, future perspectives, and recommendations on the charcoal and biochar derived from bamboo.

Graphical Abstract

The Role of Bacterial Polyhydroalkanoate (PHA) in a Sustainable Future: A Review on the Biological Diversity

Environmental challenges related to the mismanagement of plastic waste became even more evident during the COVID-19 pandemic. The need for new solutions regarding the use of plastics came to the forefront again. Polyhydroxyalkanoates (PHA) have demonstrated their ability to replace conventional plastics, especially in packaging. Its biodegradability and biocompatibility makes this material a sustainable solution. The cost of PHA production and some weak physical properties compared to synthetic polymers remain as the main barriers to its implementation in the industry. The scientific community has been trying to solve these disadvantages associated with PHA. This review seeks to frame the role of PHA and bioplastics as substitutes for conventional plastics for a more sustainable future. It is focused on the bacterial production of PHA, highlighting the current limitations of the production process and, consequently, its implementation in the industry, as well as reviewing the alternatives to turn the production of bioplastics into a sustainable and circular economy.

Plastic wastes in the time of COVID-19: Their environmental hazards and implications for sustainable energy resilience and circular bio-economies

The global scope of pollution from plastic waste is a well-known phenomenon associated with trade, mass consumption, and disposal of plastic products (e.g., personal protective equipment (PPE), viral test kits, and vacuum-packaged food). Recently, the scale of the problem has been exacerbated by increases in indoor livelihood activities during lockdowns imposed in response to the coronavirus disease 2019 (COVID-19) pandemic. The present study describes the effects of increased plastic waste on environmental footprint and human health. Further, the technological/regulatory options and life cycle assessment (LCA) approach for sustainable plastic waste management are critically dealt in terms of their implications on energy resilience and circular economy. The abrupt increase in health-care waste during pandemic has been worsening environmental quality to undermine the sustainability in general. In addition, weathered plastic particles from PPE along with microplastics (MPs) and nanoplastics (NPs) can all adsorb chemical and microbial contaminants to pose a risk to ecosystems, biota, occupational safety, and human health. PPE-derived plastic pollution during the pandemic also jeopardizes sustainable development goals, energy resilience, and climate control measures. However, it is revealed that the pandemic can be regarded as an opportunity for explicit LCA to better address the problems associated with environmental footprints of plastic waste and to focus on sustainable management technologies such as circular bio-economies, biorefineries, and thermal gasification. Future researches in the energy-efficient clean technologies and circular bio-economies (or biorefineries) in concert with a "nexus" framework are expected to help reduce plastic waste into desirable directions.

Masks thermal degradation as an alternative of waste valorization on the COVID-19 pandemic: A kinetic study

The COVID-19 pandemic generated a new dynamic around waste management. Personal protective equipment such as masks, gloves, and face shields were essential to prevent the spread of the disease. However, despite the increase in waste, no technical alternatives were foreseen for the recovery of these wastes, which are made up of materials that can be valued for energy recovery. It is essential to design processes such as waste to energy to promote the circular economy. Therefore, techniques such as pyrolysis and thermal oxidative decomposition of waste materials need to be studied and scaled up, for which kinetic models and thermodynamic parameters are required to allow the design of this reaction equipment. This work develops kinetic models of the thermal degradation process by pyrolysis as an alternative for energy recovery of used masks generated by the COVID-19 pandemic. The wasted masks were isolated for 72 h for virus inactivation and characterized by FTIR-ATR spectroscopy, elemental analysis, and determinate the higher calorific value (HCV). The composition of the wasted masks included polypropylene, polyethylene terephthalate, nylon, and spandex, with higher calorific values than traditional fuels. For this reason, they are susceptible to value as an energetic material. Thermal degradation was performed by thermogravimetric analysis at different heating rates in N₂ atmosphere. The gases produced were characterized by gas chromatography and mass spectrometry. The kinetic model was based on the mass loss of the masks on the thermal degradation, then calculated activation energies, reaction orders, pre-exponential factors, and thermodynamic parameters. Kinetics models such as Coats and Redfern, Horowitz and Metzger, Kissinger-Akahira-Sunose were studied to find the best-fit models between the experimental and calculated data. The kinetic and thermodynamic parameters of the thermal degradation processes demonstrated the feasibility and high potential of recovery of these residues with conversions higher than 89.26% and obtaining long-chain branched hydrocarbons, cyclic hydrocarbons, and CO₂ as products.

Abundance and characterization of personal protective equipment (PPE) polluting Kish Island, Persian Gulf

Plastic pollution is one of the major environmental threats the world is facing nowadays, which was exacerbated during the COVID-19 pandemic. In particular, multiple reports of single-use plastics driven by the pandemic, namely personal protective equipment (PPE) (e.g., face masks and gloves), contaminating coastal areas have been published. However, most studies focused solely on counting and visually characterizing this type of litter. In the present study, we complement conventional reports by characterizing this type of litter through chemical-analytical techniques. Standardized sampling procedures were carried out in Kish Island, The Persian Gulf, resulting in an average density of 2.34 × 10-4 PPE/m2. Fourier transformed infrared spectroscopy confirmed the polymeric composition of weathered face masks and showed the occurrence of additional absorption bands associated with the photooxidation of the polymer backbone. On the other hand, the three layers of typical surgical face masks showed different non-woven structures, as well as signs of physical degradation (ruptures, cracks, rough surfaces), possibly leading to the release of microplastics. Furthermore, elemental mapping through energy-dispersive X-ray spectroscopy showed that the middle layer of the masks allocated more elements of external origin (e.g., Na, Cl, Ca, Mg) than the outer and inner layers. This is likely to the overall higher surface area of the middle layer. Furthermore, our evidence indicates that improperly disposed PPE is already having an impact on a number of organisms in the study area.

Thermochemical recycling of waste disposable facemasks in a non-electrically powered system

The COVID-19 pandemic encouraged the use of plastic-based personal protective equipment (PPE), which aided greatly in its management. However, the increased production and usage of these PPEs put a strain on the environment, especially in developing and underdeveloped countries. This has led various researchers to study low-cost and effective technologies for the recycling of these materials. One such material is disposable facemasks. However, previous studies have only been able to engage electrically powered reactors for their thermochemical conversion, which is a challenge as these reactors cannot be used in regions with an insufficient supply of electricity. In this study, the authors utilized a biomass-powered reactor for the conversion of waste disposable facemasks and almond leaves into hybrid biochar. The reactor, which is relatively cheap, simple to use, environmentally friendly, and modified for biochar production, is biomass-powered. The co-carbonization process, which lasted 100 min, produced a 46% biochar yield, which is higher than previously obtained biochar yields by other researchers. The biochar thus obtained was characterized to determine its properties. FTIR analysis showed that the biochar contained functional groups such as alkenes, alkynes, hydroxyls, amines, and carbonyls. The EDX analysis revealed that the biochar was primarily made of carbon, tellurium, oxygen, and calcium in the ratios of 57%, 19%, 9%, and 7%, respectively. The inclusion of the facemask decreased the surface area and porosity of the biochar material, as evidenced by its surface area and pore characteristics.

Recovery material from a new designed surgical face mask: A complementary approach based on mechanical and thermo-chemical recycling

The usage of disposable face mask to control the spread of COVID-19 disease has led to the alarming generation of a huge amount of plastic waste in a short span of time. On other hand, face masks are made of high-quality thermoplastic polymers that could be recovered and converted into valuable products. The aim of this study is to investigate a complementary approach for the recycling of face mask in lab-scale plants: the mechanical recycling of the filter in polypropylene (PP) and the chemical recycling of the whole face mask. For this purpose, a new designed surgical face mask was chemically and physically characterized. The results shows that the face mask was composed of 92.3 wt% high grade PP (filter), very similar to virgin PP but with a high melt volume index (MVI, 385 cm³/10 min) due to its non-woven manufacturing. The PP from face mask was mixed with recycled virgin PP in order to obtain a MVI suitable for the extrusion process and recycled as filament for 3D printing. This filament was used to print a specimen with a very similar visual quality of that printed with a commercial PP filament. Simultaneously, the whole face mask underwent a pyrolysis process to produce new feedstocks or fuels. Low-cost catalysts derived from coal fly ash (CFA) were employed to enhance the production of light hydrocarbons. In particular, the synthetized acid X zeolite (HX/CFA) improved the yield of light fractions up to 91 wt% (79 wt% for thermal pyrolysis) and the quality of the light oil with the 85% of C₆-C₁₀ (55% for thermal pyrolysis). Furthermore, HX/CFA decreased the degradation temperature of PP to 384 °C versus 458 °C of thermal cracking.

Upcycling face mask wastes generated during COVID-19 into value-added engineering materials: A review

Billions of disposable face masks (i.e., single-use masks) are used and discarded worldwide monthly due to the COVID-19 outbreak. The immethodical disposal of these polymer-based wastes containing non-biodegradable constituents (e.g., polypropylene) has provoked marked and severe damage to the ecosystem. Meanwhile, their ever-growing usage significantly strains the present-day waste management measures such as landfilling and incineration, resulting in large quantities of used face-covering masks landing in the environment as importunate contaminants. Hence, alternative waste management strategies are crucially demanded to decrease the negative impacts of face mask contamination. In this venue, developing high-yield, effective, and green routes toward recycling or upcycling face mask wastes (FMWs) into value-added materials is of great importance. While existing recycling processes assist the traditional waste management, they typically end up in materials with downgraded physicochemical, structural, mechanical, and thermal characteristics with reduced values. Therefore, pursuing potential economic upcycling processes would be more beneficial than waste disposal and/or recycling processes. This paper reviews recent advances in the FMWs upcycling methods. In particular, we focus on producing value-added materials via various waste conversion methods, including carbonization (i.e., extreme pyrolysis), pyrolysis (i.e., rapid carbonization), catalytic conversion, chemical treatment, and mechanical reprocessing. Generally, the upcycling methods are promising, firming the vital role of managing FMWs' fate and shedding light on the road of state-of-the-art materials design and synthesis.

Recent advances and challenges in recycling and reusing biomedical materials

Medical waste has increased in the past 3 years as a result of the coronavirus disease 2019 (COVID-19) pandemic. This condition is expected to exacerbate due to the growing healthcare markets and aging population, posing health threats to the public via environmental footprints. To alleviate these impacts, there is an urgent need for medical waste management. This article highlights the drawbacks of current disposal methods and the potential of medical waste reuse and recycling, emphasizing the processes, materials, and chemistry involved in each practice. Further discussion is provided on the chemical and mechanical recycling of plastics as the dominating material in biomedical applications, and possible strategies and challenges in recycling and reusing biomedical materials are explored in this review.

Sustainable management of plastic wastes in COVID-19 pandemic: The biochar solution

To prevent the COVID-19 transmission, personal protective equipment (PPE) and packaging materials have been extensively used but often managed inappropriately, generating huge amount of plastic waste. In this review, we comprehensively discussed the plastic products utilized and the types and amounts of plastic waste generated since the outbreak of COVID-19, and reviewed the potential treatments for these plastic wastes. Upcycling of plastic waste into biochar was addressed from the perspectives of both environmental protection and practical applications, which can be verified as promising materials for environmental protections and energy storages. Moreover, novel upcycling of plastic waste into biochar is beneficial to mitigate the ubiquitous plastic pollution, avoiding harmful impacts on human and ecosystem through direct and indirect micro-/nano-plastic transmission routes, and achieving the sustainable plastic waste management for value-added products, simultaneously. This suggests that the plastic waste could be treated as a valuable resource in an advanced and green manner.

Biochar and bio-oil fuel properties from nickel nanoparticles assisted pyrolysis of cassava peel

Direct biomass usage as a renewable fuel source and substitute for fossil fuels is discouraging due to high moisture, low energy density and low bulk density. Herein, thermogravimetric analysis (TGA) was conducted at various heating rates to determine peak decomposition temperatures for the dried cassava peels (DCP). The influence of pyrolysis temperature (300, 400, 500 and 600 °C) and heating rates (10, 20 and 30 °C/min) on the nickel nanoparticles catalyzed decomposition of DCP to produce biochar, bio-oil and biogas was investigated and characterized. The results revealed higher biochar (CBC) yield of 68.59 wt%, 62.55 wt% and 56.92 wt% at lower pyrolysis temperature of 300 °C for the different heating rates of 10, 20 and 30 °C/min. The higher carbon content of 52.39, 53.30 and 55.44 wt% was obtained at elevated temperature of 600 °C and heating rates of 10, 20 and 30 °C/min, respectively. At the pyrolysis temperature of 600 °C and heating rates of 10, 20 and 30 °C/min, the optimum yield of bio-oil (24.35, 17.69 and 18.16 wt%) and biogas (31.35, 42.03 and 46.12 wt%) were attained. A high heating value (HHV) of 28.70 MJ/kg was obtained for the biochar at 600 °C. Through the TGA, FTIR and HRSEM results, the thermal stability, hydrophobicity and structural changes of DCP and CBC samples were established. Similarly, the thermal stability of CBC samples increased with increasing pyrolysis temperature. Biochar with optimum fuel properties was produced at 600 °C due to the highest carbon content and high heating value (HHV). Improved kinematic viscosity (3.87 mm²/s) and density (0.850 g/cm³) were reported at the temperature of 300 °C and heating rate of 30 °C/min, while a higher pH (4.96), HHV (42.68 MJ/kg) and flash point (53.85 min) were presented by the bio-oil at the temperature of 600 °C and heating rate of 30 °C/min. Hence, DCP produced value-added biochar and bio-oil as renewable energy.

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Nickel nanoparticles successfully catalyzed the pyrolysis of CP biomass.

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Temperature and heating rates affected the yield of pyrolysis products.

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Fixed carbon content increased rapidly with temperature increase.

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The HHV of both biochar and bio-oil was higher than the DCP biomass.

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The fuel properties of biochar and bio-oil improved rapidly through NiNPs catalyzed pyrolysis.

Sustainable and Highly Efficient Recycling of Plastic Waste into Syngas via a Chemical Looping Scheme

Converting plastic waste into valuable products (syngas) is a promising approach to achieve sustainable cities and communities. Here, we propose for the first time to convert plastic waste into syngas via the Fe₂AlO_x-based chemical looping technology in a two-zone reactor. The Fe₂AlO_x-based redox cycle was achieved with the pyrolysis of plastic waste in the upper zone, followed by the decomposition and thermal cracking of hydrocarbon vapors, and the oxidation and water splitting in the lower zone (850 °C) enabled a higher carbon conversion (81.03%) and syngas concentration (92.84%) when compared with the mixed feeding process. The iron species could provide lattice oxygen and meanwhile act as the catalyst for the deep decomposition of hydrocarbons into CO and the accumulation of deposited carbon in the reduction step. Meanwhile, the introduced water would be split by the reduced iron and deposited carbon to further produce H₂ and CO in the following oxidation step. A high hydrogen yield of 85.82 mmol/g HDPE with a molar ratio of H₂/CO of 2.03 was achieved from the deconstruction of plastic waste, which lasted for five cycles. This proof of concept demonstrated a sustainable and highly efficient pathway for the recycling of plastic waste into valuable chemicals.

Alternating magnetic field initiated catalytic deconstruction of medical waste to produce hydrogen-rich gases and graphite

During the coronavirus 2019 (COVID-19) pandemic, there has been a dramatic increase in the use of medical products and personal protective equipment, such as masks, gowns, and disposable syringes, to treat patients or administer vaccines. However, this may lead to generation of large quantities of biohazardous medical waste. Here, an alternating-magnetic-field-initiated catalytic strategy is proposed to convert disposable syringes into hydrogen-rich gases and high-value graphite. Specifically, in addition to selecting heavy fraction of bio-oil as initiator, disposable syringe needles are used as radio frequency electromagnetic wave receptors to initiate the deconstruction of disposable syringe plastic. The highest H2 yield of 39.9 mmol g-1 is achieved, and 30.1 mmol g-1 is maintained after 10 cycles. Moreover, a high carbon yield of 286 mg g-1 can be obtained. Beyond disposable syringes, this strategy could help to solve the emerging issue for other types of medical waste (e.g., mask and protective clothing) disposal.

Activation of waste paper: Influence of varied chemical agents on product properties

Waste paper (WP) is rich in cellulose, which can be activated to produce porous carbon, bio-oil, and combustible gases. During chemical activation of WP, the use of varied chemical agents not only generates activated carbon of distinct pore structure but also bio-oil/gases of different property. In this study, the activation of WP with varied chemical agents was conducted. The distinct characteristics of activated carbon and also bio-oil/gases were correlated with the different nature of the used chemical agents. The results indicated that H₃PO₄ and ZnCl₂ catalyzed polymerization reactions for producing more bio-oil while less gases owing to their Brønsted and Lewis acidic sites. K₂C₂O₄ showed high activity for cracking/gasification reactions, forming bio-oil with higher abundance of organics with smaller π-conjugated structures. In addition, ZnCl₂ could create a very coarse porous structure with abundant macropores via destroying fiber structure in WP and promoting the growth of graphitic crystals. In comparison, K₂C₂O₄ hindered the aromatization and facilitated the formation of amorphous activated carbon. K₂C₂O₄ and ZnCl₂ were much more effective than H₃PO₄ for creating micropores and mesopores from WP, the derived activated carbon showed superior performances as the electrode of supercapacitor and adsorbent for adsorption of oxytetracycline from aqueous solution. In addition, K₂C₂O₄ as activating agent showed lower environmental impact than ZnCl₂ in terms of energy consumption, environmental pollution and the greenhouse effect.

Current Trends in Waste Plastics’ Liquefaction into Fuel Fraction: A Review

Polymers and plastics are crucial materials in many sectors of our economy, due to their numerous advantages. They also have some disadvantages, among the most important are problems with the recycling and disposal of used plastics. The recovery of waste plastics is increasing every year, but over 27% of plastics are landfilled. The rest is recycled, where, unfortunately, incineration is still the most common management method. From an economic perspective, waste management methods that lead to added-value products are most preferred—as in the case of material and chemical recycling. Since chemical recycling can be used for difficult wastes (poorly selected, contaminated), it seems to be the most effective way of managing these materials. Moreover, as a result this of kind of recycling, it is possible to obtain commercially valuable products, such as fractions for fuel composition and monomers for the reproduction of polymers. This review focuses on various liquefaction technologies as a prospective recycling method for three types of plastic waste: PE, PP and PS.

Waste surgical masks to fuels via thermochemical co-processing with waste motor oil and biomass

In this work, the co-processing of waste surgical masks, waste motor oil, and biomass was investigated to reduce the environmental impacts of the increasing medical-derived plastic pollution as well as to elucidate its effect on the production of chemicals . The results showed high yields towards an oily product with an interesting hydrocarbon content in the diesel range. Furthermore, although the initial waste motor oil had a high sulfur content, the oily products showed a low sulfur content, that was logically distributed in the solid and gas phases. In addition, all oily products presented HHVs ​​higher than 44 MJ/Kg, with cetane indices, densities, and viscosities lower than those of petroleum-derived diesel. This work could impact on the management of waste surgical masks and the joint recovery of everyday waste towards high value-added products.