Lignin fractionation to realize the comprehensive elucidation of structure-inhibition relationship of lignins in enzymatic hydrolysis

Chitosan-assisted dilute acid pretreatment with enhanced prehydrolysate fermentability and enzyme digestibility of pretreated substrates

Primary challenges in enhancing the dilute acid pretreatment of biomass include improving enzyme digestibility of pretreated substrates and efficiently utilizing sugars in the prehydrolysate. This study provides novel evidence indicating that incorporating chitosan as an in situ modifier in the dilute acid pretreatment of poplar notably enhances the fermentability of initially unfermentable prehydrolysate and increases the enzymatic hydrolysis yield of pretreated substrates by 26.83 %. Eliminating 54 % of major carbonyl inhibitors from the prehydrolysate through the application of chitosan enabled S. cerevisiae to produce 8.62 g/L of ethanol from 18.93 g/L of glucose within 24 h. Furthermore, increased cellulose accessibility, coupled with reduced lignin condensation facilitated by chitosan during pretreatment, likely contributed to the enhanced digestibility of the substrates. This innovative enhancement of dilute acid pretreatment, involving the direct incorporation of 4 % (w/w) chitosan, offers a cost-effective strategy to simultaneously address the challenges posed by fermentation inhibitors and the limited enzyme digestibility associated with dilute acid pretreatment across various pretreatment severities.

The structure impact of lignin in pulping material on the energy storage performance of black liquor derived carbon cathodes for zinc ion hybrid capacitors

Cooking black liquors generated during the pulping process have been recognized as promising electrode materials which can be directly applied as carbon sources. This paper investigates the relationship between the microstructure of lignin and the electrochemical properties of carbon derived from black liquor obtained from various plants, including softwood, hardwood, and grass. It was found that eucalyptus black liquor, abundant in methoxy groups, has a notable impact on the performance of carbon materials compared to black liquor derived from Pinus sylvestris and bamboo. The abundant methoxy groups contribute to micropore formation and facilitate the incorporation of oxygen atoms from the lignin side chains into the carbon matrix. This process results in a porous carbon structure with a substantial specific surface area (1599 m2/g) and an oxygen content of 5.4 %, which facilitate charge transfer and reduce the adsorption energy barrier (from -0.17 eV to -0.36 eV). The specific capacitance of the prepared single electrode reaches 271 F g-1. Additionally, a zinc ion hybrid capacitor utilizing a carbon cathode produced from eucalyptus black liquor achieves a maximum energy density of 71.8 Wh kg-1 and a power density of 1.11 kW kg-1. This work offers recommendations for selecting raw materials to optimize the industrial production of electrode materials for high energy storage devices.

Lignin fractionation and condensation in aromatic-additive-assisted acidic pretreatment and their influence on lignin's effect on the enzymatic hydrolysis

Factors influencing inhibition of lignin on the enzymatic hydrolysis have not been fully elucidated. This study aims to elucidate the effects of lignin fractionation and condensation on its inhibition on enzymatic hydrolysis in aromatic-additive-assisted acidic pretreatment using 2-naphthol (2 N), 2-naphthol-7-sulfonate (NS), and resorcinol (RS). Through simulation reactions of pretreatment and physiochemical analyses of ethanol-extractable lignins (ELs) and cellulolytic enzyme lignins (CELs) from pretreatment, it was observed that 2 N addition in the acidic pretreatment could suppress lignin condensation. This suppression consequently mitigated inhibition of EL-AP-2 N on the enzymatic hydrolysis of Avicel. Simultaneously, addition of NS in the pretreatment can enhance lignin fractionation by facilitating decomposition of lignin into water and ethanol soluble fractions, thereby mitigating inhibition of CEL-AP-NS on the enzymatic hydrolysis. Meanwhile, with RS in the pretreatment, EL-AP-RS and CEL-AP-RS demonstrated the most pronounced inhibition among ELs and CELs. This inhibition may be attributed to the increased phenolic OH groups with the introduction of RS units. A heatmap analysis revealing relationship between lignin characteristics and its inhibition indicated that ELs exhibit reduced inhibition on enzymatic hydrolysis when lignin condensation was suppressed. Conversely, CELs would show diminished inhibitory effects when lignin particle sizes were smaller and lignin fractionation was stronger.

Comparison of properties of residual lignins of pine pretreated with alkaline and further oxidative delignification and their detaching behavior during enzymatic hydrolysis

The inhibition of lignin is important for affecting enzymatic hydrolysis efficiency. Insight into the inhibitory mechanisms is fundamental for effectively enhancing substrate enzymatic digestibility. This study compared the enzymatic saccharification of two pretreated pine wood. One was pretreated by alkaline with sodium sulfide (AS), and another was alkaline with sodium sulfide subject to acidic sodium chlorite (AS-AC). At a similar lignin content, the substrate enzymatic digestibility (SED) of sample AS-AC was much higher than that of AS. Moreover, elevated pH from 4.8 to 6.0, did not affect the SED of AS-AC, while the SED of AS was substantially decreased. The characterization of the isolated lignin from the two pretreated samples showed that the lignin in AS-AC had a smaller molecular weight and stronger hydrophilic properties, resulting in a weaker adsorption capacity to cellulase than the lignin in AS. Furthermore, the behavior of the residual lignin was monitored during enzymatic hydrolysis and revealed that lignin was detached from substrate AS-AC in large quantities into the enzymatic solution, but less from AS. Adding the two isolated lignins to the enzymatic systems showed a small negative effect, and was eliminated by the elevation of pH. It can be speculated that once the residual lignin detached from the substrate and into the enzymatic solution, its inhibitory effect on the enzymatic hydrolysis of lignocellulose will be weakened.

Advancing Lignocellulosic Biomass Fractionation through Molten Salt Hydrates: Catalyst-Enhanced Pretreatment for Sustainable Biorefineries

Developing a process that performs the lignocellulosic biomass fractionation under milder conditions simultaneously with the depolymerization and/or the upgrading of all fractions is fundamental for the economic viability of future lignin-first biorefineries. The molten salt hydrates (MSH) with homogeneous or heterogeneous catalysts are a potential alternative to biomass pretreatment that promotes cellulose's dissolution and its conversion to different platform molecules while keeping the lignin reactivity. This review investigates the fractionation of lignocellulosic biomass using MSH to produce chemicals and fuels. First, the MSH properties and applications are discussed. In particular, the use of MSH in cellulose dissolution and hydrolysis for producing high-value chemicals and fuels is presented. Then, the biomass treatment with MSH is discussed. Different strategies for preventing sugar degradation, such as biphasic media, adsorbents, and precipitation, are contrasted. The potential for valorizing isolated lignin from the pretreatment with MSH is debated. Finally, challenges and limitations in utilizing MSH for biomass valorization are discussed, and future developments are presented.

Synthesis of basic amino acid-grafted lignin for use as a high-performance pigment dispersant

Lignin is a promising dispersant due to its hyperbranched polymer structure, low cost, renewability and abundant availability. However, its use is limited by its broad molecular weight distribution, inhomogeneity, and low content of hydrophilic functional groups. In this work, lignin was functionalized with alkaline amino acids (EHL-AA) to enhance water solubility and molecular weight uniformity. The results showed that EHL-AA significantly improved the dispersion of pigment Red 57:1 (P.R.57:1) in aqueous solutions, reducing the required dosage by 50 % compared to commercial small-molecule dispersants. Additionally, histidine modified lignin (EHL-His) exhibited superior stability for P.R.57:1 compared to commercial lignosulfonate (REAX 85A). Molecular dynamics simulations further revealed that showed that EHL-His had the highest electrostatic potential difference and the largest absolute value of negative ESP. The adsorption of EHL-His onto the P.R.57:1 surface followed the pseudo-second-order kinetic model and the Langmuir model, with EHL-His showing a higher Langmuir constant (b) than REAX 85A, indicating the strongest interaction with the pigment. In summary, this work advances pigment dispersion technology and promotes the high-value utilization of lignin.

The Synergetic Reduction of the Condensation Degree of Dissolved Lignin (DL) during the Refining Process of Wheat Straw Biomass Based on the MA/O3 System

Lignin, a natural pol2ymer with a complex structure that is difficult to separate, is prone to C-C bond condensation during the separation process. To reduce the condensation of lignin, here, a novel method is proposed for separating the components by using a combination of maleic acid (MA)/ozone (O3) to co-treat wheat straw. The removal of lignin, glucan, and xylan was 38.07 ± 0.2%, 31.44 ± 0.1%, and 71.98 ± 0.1%, respectively, under the conditions of ball-milling of wheat straw for 6 h, reaction temperature of 60 °C, and O3 holding time of 9 min. Lignin-rich solutions were collected to extract the dissolved lignin (DL) after washing the treated samples. The DL obtained under MA/O3 conditions had a carboxyl group (-COOH) content of 2.96 mmol/g. The carboxyl group of MA underwent esterification with the hydroxyl group (-OH) at the γ position of lignin and O3 reacted on the positions of the lignin side chain or the phenolic ring, resulting in a break in the side chain and the opening of the phenolic ring to introduce the carboxyl group. The 2D-HSQC-NMR results revealed that the phenolic ring-opening reaction of lignin in the presence of O3 was essentially free of β-β and β-5 condensation bonds.

ALACEN: A Holistic Herbaceous Biomass Fractionation Process Attaining a Xylose-Rich Stream for Direct Microbial Conversion to Bioplastics

Lignocellulose biorefining is a promising technology for the sustainable production of chemicals and biopolymers. Usually, when one component is focused on, the chemical nature and yield of the others are compromised. Thus, one of the bottlenecks in biomass biorefining is harnessing the maximum value from all of the lignocellulosic components. Here, we describe a mild stepwise process in a flow-through setup leading to separate flow-out streams containing cinnamic acid derivatives, glucose, xylose, and lignin as the main components from different herbaceous sources. The proposed process shows that minimal degradation of the individual components and conservation of their natural structure are possible. Under optimized conditions, the following fractions are produced from wheat straw based on their respective contents in the feed by the ALkaline ACid ENzyme process: (i) 78% ferulic acid from a mild ALkali step, (ii) 51% monomeric xylose free of fermentation inhibitors by mild ACidic treatment, (iii) 82% glucose from ENzymatic degradation of cellulose, and (iv) 55% native-like lignin. The benefits of using the flow-through setup are demonstrated. The retention of the lignin aryl ether structure was confirmed by HSQC NMR, and this allowed monomers to form from hydrogenolysis. More importantly, the crude xylose-rich fraction was shown to be suitable for producing polyhydroxybutyrate bioplastics. The direct use of the xylose-rich fraction by means of the thermophilic bacteria Schlegelella thermodepolymerans matched 91% of the PHA produced with commercial pure xylose, achieving 138.6 mgPHA/gxylose. Overall, the ALACEN fractionation method allows for a holistic valorization of the principal components of herbaceous biomasses.

Composition of Lignocellulose Hydrolysate in Different Biorefinery Strategies: Nutrients and Inhibitors

The hydrolysis and biotransformation of lignocellulose, i.e., biorefinery, can provide human beings with biofuels, bio-based chemicals, and materials, and is an important technology to solve the fossil energy crisis and promote global sustainable development. Biorefinery involves steps such as pretreatment, saccharification, and fermentation, and researchers have developed a variety of biorefinery strategies to optimize the process and reduce process costs in recent years. Lignocellulosic hydrolysates are platforms that connect the saccharification process and downstream fermentation. The hydrolysate composition is closely related to biomass raw materials, the pretreatment process, and the choice of biorefining strategies, and provides not only nutrients but also possible inhibitors for downstream fermentation. In this review, we summarized the effects of each stage of lignocellulosic biorefinery on nutrients and possible inhibitors, analyzed the huge differences in nutrient retention and inhibitor generation among various biorefinery strategies, and emphasized that all steps in lignocellulose biorefinery need to be considered comprehensively to achieve maximum nutrient retention and optimal control of inhibitors at low cost, to provide a reference for the development of biomass energy and chemicals.

Effect of Lignin Structure Characteristics on the Performance of Lignin Based Phenol Formaldehyde Adhesives

As the second most abundant biopolymer, lignin remains underutilized in various industrial applications. Various forms of lignin generated from different methods affect its physical and chemical properties to a certain extent. To promote the broader commercial utilization of currently available industrial lignins, lignin sulfonate (SL), kraft lignin (KL), and organosolv lignin (OL) are utilized to partially replace phenol in the synthesis of phenol formaldehyde (PF) adhesives. The impact of lignin production process on the effectiveness of lignin-based phenolic (LPF) adhesives is examined based on the structural analysis of the selected industrial lignin. The results show that OL has more phenolic hydroxyl groups, lower molecular weight, and greater number of reactive sites than the other two types of lignins. The maximum replacement rate of phenol by OL reaches 70% w/w, resulting in organosolv lignin phenolic (OLPF) adhesives with a viscosity of 960 mPa·s, a minimal free formaldehyde content of 0.157%, and a shear strength of 1.84 MPa. It exhibits better performance compared with the other two types of lignin-based adhesives and meets the requirements of national standards.

Aqueous amine enables sustainable monosaccharide, monophenol, and pyridine base coproduction in lignocellulosic biorefineries

Thought-out utilization of entire lignocellulose is of great importance to achieving sustainable and cost-effective biorefineries. However, there is a trade-off between efficient carbohydrate utilization and lignin-to-chemical conversion yield. Here, we fractionate corn stover into a carbohydrate fraction with high enzymatic digestibility and reactive lignin with satisfactory catalytic depolymerization activity using a mild high-solid process with aqueous diethylamine (DEA). During the fractionation, in situ amination of lignin achieves extensive delignification, effective lignin stabilization, and dramatically reduced nonproductive adsorption of cellulase on the substrate. Furthermore, by designing a tandem fractionation-hydrogenolysis strategy, the dissolved lignin is depolymerized and aminated simultaneously to co-produce monophenolics and pyridine bases. The process represents the viable scheme of transforming real lignin into pyridine bases in high yield, resulting from the reactions between cleaved lignin side chains and amines. This work opens a promising approach to the efficient valorization of lignocellulose.

A review on the calculation and application of lignin Hansen solubility parameters

Hansen solubility parameters (HSPs) play a critical role in the majority of processes involving lignin depolymerization, separation, fractionation, and polymer blending, which are directly related to dissolution properties. However, the calculation of lignin HSPs is highly complicated due to the diversity of sources and the complexity of lignin structures. Despite their important role, lignin HSPs have been undervalued, attracting insufficient attention. This review summarizes the calculation methods for lignin HSPs and proposes a straightforward method based on lignin subunits. Furthermore, it highlights the crucial applications of lignin HSPs, such as identifying ideal solvents for lignin dissolution, selecting suitable solvents for lignin depolymerization and extraction, designing green solvents for lignin fractionation, and guiding the preparation of lignin-based composites. For instance, leveraging HSPs to design a series of solvents could potentially achieve sequential controllable lignin fractionation, addressing issues of low value-added applications of lignin resulting from poor homogeneity. Notably, HSPs serve as valuable tools for understanding the dissolution behavior of lignin. Consequently, we expect this review to be of great interest to researchers specializing in lignin and other macromolecules.

Extraction of super high-yield lignin-carbohydrate complexes from rice straw without compromising cellulose hydrolysis

Lignin-carbohydrate complexes (LCC) that exhibit both structural advantages of lignin and carbohydrates are promising amphiphilic biopolymers, but the extraction is challenged by its liable chemical bond cleavage between lignin and carbohydrates. This work proposed a facile chemical route to integrating the production of water-insoluble (WIS LCC) and water-soluble LCC (WS LCC) into the emerging deep eutectic solvent (DES) biorefinery at mild conditions. The tailored mechanochemical fractionation process of ball milling assisted aqueous alkaline DES could extract 24.2 % LCC in total, with the co-production of a highly hydrolysable cellulose fraction (98.7 % glucose conversion). The resulting LCC exhibited considerably high contents of β-O-4, phenyl glycoside, and ferulic acid linkage bonds. When 100 g starting straw was subjected to this technique route, 9.1 g WIS LCC, 15.1 g WS LCC and 45.5 g glucose were cascaded produced. It was proposed that the selective disruption of hydrogen bonding entangled network and the quasi-state dissolution of the whole biomass allowed the subsequent cascade fractionation of WIS LCC, WS LCC and highly hydrolysable cellulose through solution property adjustment. This work showed a promising approach for LCC production with high yield without compromising cellulose conversion potential, which has been challenging in the current lignocellulose biorefinery.

Low-temperature pretreatment by AlCl3-catalyzed 1,4-butanediol solution for producing 'ideal' lignin with super-high content of β-O-4 linkages

High contents of internal β-O-4 linkages in lignin are critical for high-yield production of high-value aromatic monomers by depolymerization. However, it remains great challenge due to lack of suitable protection strategy. In this work, a very effective lignin-first strategy was developed to produce ideal lignin with a super high content of β-O-4 linkages (up to 72 %) from poplar, in which the pretreatment was undertaken at low temperatures of 90-130 °C with the use of AlCl3-catalyzed 1, 4-butanediol solution. 2D-HSQC NMR spectra revealed that lignin β-O-4 linkages were protected from etherification of the OH group by 1, 4-butanediol at the α position of lignin aliphatic chains. Besides, the OH groups at the γ position of lignin was also etherified, leading the formation of a structure of Ph-CH=CHCH2O(CH2)4OH. Interestingly, structure protection facilitated the formation of lignin nanoparticles via self-assembly (<100 nm). In addition, it was observed from pyrolysis results that addition of 1, 4-butanediol remarkably protected the structure of lignin by avoiding condensation, promoting the production of aromatics. The cellulose-rich fraction possessed a high cellulose digestibility of 91.64 % by enzymatic hydrolysis at a cellulase dosage of 15 FPU/g cellulose, approximately 6-fold untreated poplar (15.91 %). This low-temperature lignin-first strategy was of great importance for multi-products biorefining lignocellulose because it leads to the production of both lignin with super high content of β-O-4 linkages for depolymerization and highly digestible cellulose for sugar production.

Customized valorization of waste streams by Pseudomonas putida: State-of-the-art, challenges, and future trends

Preventing catastrophic climate events warrants prompt action to delay global warming, which threatens health and food security. In this context, waste management using engineered microbes has emerged as a long-term eco-friendly solution for addressing the global climate crisis and transitioning to clean energy. Notably, Pseudomonas putida can valorize industry-derived synthetic wastes including plastics, oils, food, and agricultural waste into products of interest, and it has been extensively explored for establishing a fully circular bioeconomy through the conversion of waste into bio-based products, including platform chemicals (e.g., cis,cis-muconic and adipic acid) and biopolymers (e.g., medium-chain length polyhydroxyalkanoate). However, the efficiency of waste pretreatment technologies, capability of microbial cell factories, and practicability of synthetic biology tools remain low, posing a challenge to the industrial application of P. putida. The present review discusses the state-of-the-art, challenges, and future prospects for divergent biosynthesis of versatile products from waste-derived feedstocks using P. putida.

Understanding of promoting enzymatic hydrolysis of combined hydrothermal and deep eutectic solvent pretreated poplars by Tween 80

In this study, lignin blockers including non-catalytic protein and surfactants were employed to promote enzymatic digestibility of pretreated poplars. Among them, Tween 80 exhibited the most pronounced facilitation, improving the glucose yield from 26.6% to 99.6% at a low enzyme loading (10 FPU/g glucan), and readily reduced the required cellulase loading by 75%. The underlying mechanism for this remarkable improvement on glucose yields by Tween 80 was elucidated. The impacts of Tween 80 on the enzyme-lignin interaction were explored by quartz crystal microbalance analysis, revealing that the binding rate of Tween 80 on lignin surfaces was 3-fold higher than that of enzyme. More importantly, Tween 80 remarkably decreased the binding capacity and binding rate of enzyme on lignins. Furthermore, the substrate properties dominating the increase in glucose yields with Tween 80 were explored. The results facilitate to understand the underlying mechanism of the promotion of surfactants on enzymatic hydrolysis.

Mechanistic insights into morphological and chemical changes during benzenesulfonic acid pretreatment and simultaneous saccharification and fermentation process for ethanol production

The anatomical and histochemical characterization of pretreated substrates is essential for the further valorization of biomass during the biorefinery process. In this work, the benzenesulfonic acid (BA)-treated substrates were employed for simultaneous saccharification and fermentation (SSF) of ethanol for the first time. An ethanol yield of 50.36% was attained at 10% solids loading and 47.45 g/L of ethanol accumulated at 30 % solids loading. The dramatic improvements could result from the deconstruction of cell walls, which were evidenced by fluorescence microscope and confocal Raman microscopy spectra. Additionally, for a thorough comprehension of the inherent chemistry of lignin during the BA pretreatment, the changes in lignin structure features were identified for the first time by gel permeation chromatography (GPC) and nuclear magnetic resonance (NMR). In summary, this study tried to probe the possibility of BA-treated Miscanthus for the SSF process and unveiled the mechanism of the efficient BA pretreatment.