Two-stage anaerobic digestion: State of technology and perspective roles in future energy systems

Dynamic anaerobic digestion-based biorefineries for on-demand renewable energy and bioproducts in a circular bioeconomy

Anaerobic digestion (AD) is an important biotechnology for treating biodegradable residues and producing bioenergy, yet its full potential remains untapped. We investigate a two-phase AD system for biorefinery applications, producing valuable bioproducts, such as volatile fatty acids (VFAs) and biogas, from grass feedstock. We introduce a demand-driven operational approach to match market conditions, while minimising water use by reusing the process effluent. The proposed biorefinery model yields ~23 kg of VFAs and 75 kWh of biogas, with a potential gross revenue of €84 per tonne of grass. However, a preliminary economic analysis indicates that this biorefinery model is currently unprofitable. A sensitivity analysis suggests that reducing operating costs through technology advancements and policy support are vital to ensure economic viability. Such biorefineries offer opportunities for the diversification of farmers' incomes and the transition away from fossil resources. Our work exemplifies the role of AD as a key biotechnology in the circular bioeconomy.

Development of artificial neural network model for anaerobic digestion-elutriated phase treatment

Nonlinear autoregressive exogenous (NARX) neural network models were used to forecast the time-series profiles of anaerobic digestion-elutriated phase treatment (ADEPT). Experimental data from the operation of the pilot plant and lab-scale reactor were used for calibration, validation, and practice tests. Anaerobic digestion-elutriated phase treatment removed approximately 87% of volatile solids with a relatively brief hydraulic retention time of 7 days. The self-built machine learning algorithm provided confident predictions of the volatile-solids removal efficiency, biogas production, and methane content, with mean square error values of 0.32, 0.02, and 0.16, respectively. Time-series simulations of nonlinear autoregressive exogenous models demonstrated that ADEPT can improve organic removal and biogas production by maintaining the pH at 6.0-6.5 and 7.0-7.5 in the acidogenesis and methanogenic reactors, respectively. Applying nonlinear autoregressive exogenous neural network models to ADEPT allows high-rate anaerobic digestion without over-acidification.

Biohythane production via anaerobic digestion process: fundamentals, scale-up challenges, and techno-economic and environmental aspects

Biohythane, a balanced mixture comprising bioH2 (biohydrogen) and bioCH4 (biomethane) produced through anaerobic digestion, is gaining recognition as a promising energy source for the future. This article provides a comprehensive overview of biohythane production, covering production mechanisms, microbial diversity, and process parameters. It also explores different feedstock options, bioreactor designs, and scalability challenges, along with techno-economic and environmental assessments. Additionally, the article discusses the integration of biohythane into waste management systems and examines future prospects for enhancing production efficiency and applicability. This review serves as a valuable resource for researchers, engineers, and policymakers interested in advancing biohythane production as a sustainable and renewable energy solution.

Multivariate comparison of taxonomic, chemical and operational data from 80 different full-scale anaerobic digester-related systems

BACKGROUND

The holistic characterization of different microbiomes in anaerobic digestion (AD) systems can contribute to a better understanding of these systems and provide starting points for bioengineering. The present study investigates the microbiome of 80 European full-scale AD systems. Operational, chemical and taxonomic data were thoroughly collected, analysed and correlated to identify the main drivers of AD processes.

RESULTS

The present study describes chemical and operational parameters for a broad spectrum of different AD systems. With this data, Spearman correlation and differential abundance analyses were applied to narrow down the role of the individual microorganisms detected. The authors succeeded in further limiting the number of microorganisms in the core microbiome for a broad range of AD systems. Based on 16S rRNA gene amplicon sequencing, MBA03, Proteiniphilum, a member of the family Dethiobacteraceae, the genus Caldicoprobacter and the methanogen Methanosarcina were the most prevalent and abundant organisms identified in all digesters analysed. High ratios for Methanoculleus are often described for agricultural co-digesters. Therefore, it is remarkable that Methanosarcina was surprisingly high in several digesters reaching ratios up to 47.2%. The various statistical analyses revealed that the microorganisms grouped according to different patterns. A purely taxonomic correlation enabled a distinction between an acetoclastic cluster and a hydrogenotrophic one. However, in the multivariate analysis with chemical parameters, the main clusters corresponded to hydrolytic and acidogenic microorganisms, with SAOB bacteria being particularly important in the second group. Including operational parameters resulted in digester-type specific grouping of microbes. Those with separate acidification stood out among the many reactor types due to their unexpected behaviour. Despite maximizing the organic loading rate in the hydrolytic pretreatments, these stages turned into extremely robust methane production units.

CONCLUSIONS

From 80 different AD systems, one of the most holistic data sets is provided. A very distinct formation of microbial clusters was discovered, depending on whether taxonomic, chemical or operational parameters were combined. The microorganisms in the individual clusters were strongly dependent on the respective reference parameters.

Valorization of crop residues and animal wastes: Anaerobic co-digestion technology

To switch the over-reliance on fossil-based resources, curb environmental quality deterioration, and promote the use of renewable fuels, much attention has recently been directed toward the implementation of sustainable and environmentally benign 'waste-to-energy' technology exploiting a clean, inexhaustible, carbon-neutral, and renewable energy source, namely agricultural biomass. From this perspective, anaerobic co-digestion (AcoD) technology emerges as a potent and plausible approach to attain sustainable energy development, foster environmental sustainability, and, most importantly, circumvent the key challenges associated with mono-digestion. This review article provides a comprehensive overview of AcoD as a biochemical valorization pathway of crop residues and livestock manure for biogas production. Furthermore, this manuscript aims to assess the different biotic and abiotic parameters affecting co-digestion efficiency and present recent advancements in pretreatment technologies designed to enhance feedstock biodegradability and conversion rate. It can be concluded that the substantial quantities of crop residues and animal waste generated annually from agricultural practices represent valuable bioenergy resources that can contribute to meeting global targets for affordable renewable energy. Nevertheless, extensive and multidisciplinary research is needed to evolve the industrial-scale implementation of AcoD technology of livestock waste and crop residues, particularly when a pretreatment phase is included, and bridge the gap between small-scale studies and real-world applications.

Integrated production of hydrogen and methane in a dairy biorefinery using anaerobic digestion: Scale-up, economic and risk analyses

Anaerobic digestion has emerged as the most appealing waste management strategy in biorefineries. Particularly, recent studies have highlighted the energy advantages of waste co-digestion in industrial biorefineries and the use of two-stage systems. However, there are some concerns about moving the system from laboratory testing to industrial scale. One of them is the high level of investment that is required. Therefore, this study carried out a techno-economic analysis (scale-up and energy production, economic and risk analysis, and factorial design) to assess the feasibility of single- and two-stage systems in the treatment of cheese whey and glycerin for the production of hydrogen and methane. Scenarios (S1 to S9) considered thermophilic and mesophilic single and two-stage systems with different applied organic loading rates (OLRA). The analyses of scale-up and energy production revealed that S3 (a thermophilic single-stage system operated at high OLRA 17.3 kg-COD.m-3.d-1) and S9 (a thermophilic-mesophilic two-stage system operated at high OLRA 134.8 kg-COD.m-3.d-1 and 20.5 kg-COD.m-3.d-1, respectively) were more compact and required lower initial investment compared to other scenarios. The risk analysis performed by a Monte Carlo simulation showed low investment risks (10 and 11%) for S3 and S9, respectively, being the electricity sales price, the key determining factor to define whether the project in the baseline scenario will result in profit or loss. Lastly, the factorial design revealed that while the net present value (NPV) is positively impacted by rising inflation and electricity sales price, it is negatively impacted by rising capitalization rate. Such assessments assist in making decisions regarding which system can be fully implemented, the best market circumstances for the investment, and how market changes may favorably or unfavorably affect the NPV and the internal rate of return (IRR).

Performance enhancement of integrating microbial electrolysis cell on two-stage anaerobic digestion of food waste: Electro-methanogenic stage versus electro-two stages

The effects of microbial electrolysis cell (MEC) integration stage on two-stage anaerobic digestion (TSAD) of food waste (FW) were studied via semi-continuous experiments. The results showed that both MEC (with 1.2 V) integrations enhanced the performances of the TSADs, with the enhancement of electro-two stages being higher. The methane production of TSAD increased from 1.36 ± 0.04 L/L/d to 1.53 ± 0.05 L/L/d (electro-methanogenic stage) and 1.54 ± 0.04 L/L/d (electro-two stages) during the steady period. Electro-acidogenesis decreased propionic acid production and enhanced hydrogen production, while electro-methanogenesis promoted the conversion of volatile fatty acids to methane. The MEC integration improved energy recovery from the organic matter in FW by 11.65-16.15% and reduced the mass loss, with those of the electro-two stages being higher and the electro-methanogenic stage being dominant in the electro-two stages. The integration of MEC enhanced anaerobic fermentation by enriching Olsenella, norank_f__ST-12K33 and Proteiniphilum and improved methanogenesis by enriching Methanobacterium and Candidatus_Methanofastidiosum.

Two-stage biohydrogen and methane production from sugarcane-based sugar and ethanol industrial wastes: A comprehensive review

The transition to renewable energy sources is crucial to ensure a sustainable future. Although the sugar and ethanol industries benefit from this transition, there are untapped opportunities to utilize the waste generated from the sugar and ethanol process chains through two-stage anaerobic digestion (TSAD). This review comprehensively discusses the utilization of various sugarcane-based industrial wastes by TSAD for sequential biohydrogen and methane production. Factors influencing TSAD process performance, including pH, temperature, hydraulic retention time, volatile fatty acids and alkalinity, nutrient imbalance, microbial population, and inhibitors, were discussed in detail. The potential of TSAD to reduce emissions of greenhouse gases is demonstrated. Recent findings, implications, and promising future research related to TSAD, including the integration of meta-omics approaches, gene manipulation and bioaugmentation, and application of artificial intelligence, are highlighted. The review can serve as important literature for the implementation, improvement, and advancements in TSAD research.

From start-up to maximum loading: An approach for methane production in upflow anaerobic sludge blanket reactor fed with the liquid fraction of fruit and vegetable waste

This investigation provides a reproducible approach for determining the limits of an upflow anaerobic sludge blanket (UASB) reactor designed for the methanization of the liquid fraction of fruit and vegetable waste (FVW_L). Two identical mesophilic UASB reactors were operated for 240 days with a three-day fixed hydraulic retention time and an organic load rate (OLR) increased from 1.8 to 10 gCOD L^-1 d^-1. Because of the previous estimation of flocculent-inoculum methanogenic activity, it was possible to design a safe OLR for the quick start-up of both UASB reactors. The operational variables obtained from the operation of the UASB reactors did not show statistical differences, ensuring the experiment's reproducibility. As a result, the reactors achieved methane yield close to 0.250 L_CH4 gCOD^-1 up to the OLR of 7.7 gCOD L^-1 d^-1. Furthermore, the maximum volumetric methane production rate of 2.0 L_CH4 L^-1 d^-1 was discovered for the OLR ranges between 7.7 and 10 gCOD L^-1 d^-1. The possible overload at OLR of 10 gCOD L^-1 d^-1 resulted in a significant reduction of methane production in both UASB reactors. Based on the methanogenic activity of the UASB reactors sludge, a maximum loading capacity of approximately 8 gCOD L^-1 d^-1 was estimated.

Optimizing nitrogenous organic wastewater treatment through integration of organic capture, anaerobic digestion, and anammox technologies: sustainability and challenges

With China's recent commitment to reducing carbon emissions and achieving carbon neutrality, anaerobic digestion and anaerobic ammonium oxidation (anammox) have emerged as promising technologies for treating nitrogenous organic wastewater. Anaerobic digestion can convert organic matter into volatile fatty acids (VFAs), methane, and other chemicals, while anammox can efficiently remove nitrogen with minimal energy consumption. This study evaluates the principles and characteristics of enhanced chemical flocculation and bioflocculation, as well as membrane separation, for capturing organic matter. Additionally, the paper evaluates the production of acids and methane from anaerobic digestion, exploring the influence of various factors and the need for control strategies. The features, challenges, and concerns of partial nitrification-anammox (PN/A) and partial denitrification-anammox (PD/A) are also outlined. Finally, an integrated system that combined organic capture, anaerobic digestion, and anammox is proposed as a sustainable and effective solution for treating nitrogenous organic wastewater and recovering energy and resources.

Decentralised system for demand-oriented collection of food waste - Assessment of biomethane potential, pathogen development and microbial community structure

Enormous amounts of food waste (FW) are produced worldwide, requiring efficient disposal strategies, both economically and ecologically. Anaerobic digestion to produce biomethane is among the most promising strategies, but requires proper solutions for storage and delivery of the waste material. Here, a decentralized system for demand-oriented FW storage and its practical usability was assessed. FW was stored under batch and fed-batch strategies at 5 °C, 20 °C and 30 °C for 28 days. The results showed that FW can be stored without cooling since bacterially produced lactic acid rapidly stabilized the material and inactivated pathogens. While FW storage worked well under all storage conditions and strategies, 16S analysis revealed a distinct microbiota, which was highly characteristic for each storage temperature. Moreover, FW storage had no negative impact on methane yield and stored FW contained readily degradable substances for demand-oriented biogas production.

Effects of biochar on anaerobic treatment systems: Some perspectives

Many anaerobic activities involve carbon, nitrogen, iron, and sulfur cycles. As a well-developed porous material with abundant functional groups, pyrolytic biochar has been widely researched in efforts to promote microbial activities. However, the lack of consensus on the biochar mechanism has limited its practical application. This review summarizes the effects of different pyrolysis temperatures, particle sizes, and dosages of biochar on microbial activities and community in Fe(III) reduction, anaerobic digestion, nitrogen removal, and sulfate reduction systems. It was found that biochar could promote anaerobic activities by stimulating electron transfer, alleviating toxicity, and providing suitable habitats for microbes. However, it inhibits microbial activities by releasing heavy metal ions or persistent free radicals and adsorbing signaling molecules. Finding a balance between the promotion and inhibition of biochar is therefore essential. This review provides valuable perspectives on how to achieve efficient and stable use of biochar in anaerobic systems.

Characterisation and perspectives of energetic use of dissolved gas recovered from anaerobic effluent with membrane contactor

Biogas is a source of renewable energy, and its production and use has been validated in anaerobic-based sewage treatment plants (STPs). However, in these systems, a large amount of methane is lost as dissolved methane (D-CH₄) in the liquid effluent. In this study, the characteristics and potential energetic uses of the gas recovered during the desorption of D-CH₄ from anaerobic effluents with hollow fibre membrane contactors were investigated. A pilot-scale experiment was performed using sewage and two types of membrane contactors. The recovered gas contained considerable amounts of CH₄, CO₂, H₂S, N₂, and O₂; therefore, a gas upgrade is required prior to its use as a biofuel. The recovery process should be energetically self-sustainable, and induce a considerable decrease in the STP carbon footprint. Recovering D-CH₄ with membrane contactors could increase the energetic potential of anaerobic-based STPs up to 50 % and allow for more sustainable systems.

Effects of enzymes on organic matter conversion in anaerobic fermentation of sludge to produce volatile fatty acids

Sludge hydrolysis is a vital step in anaerobic digestion of sludge. This study compared the efficacy of free versus immobilized enzymes at different concentrations in promoting sludge disintegration. Pretreatment with 1,000 mg/L immobilized enzymes was more efficient in promoting sludge disintegration than free enzymes at the same concentration. Under the optimized conditions, volatile fatty acids (VFAs) were produced at 10.6 g/L, accounting for 85 % of total soluble chemical oxygen demand. Improved VFA production was attributed to the release of large amounts of polysaccharides and proteins from the enzymatically pretreated sludge. Released organic matter are the substrates for VFAs generated by the determined microbial community of Firmicutes, Proteobacteria, Bacteroidetes, Actinobacteria, and Chloroflexi. In this study, anaerobic fermentation was used to successfully convert organic matter in sludge into high-value-added VFAs. Therefore, this process can be selected as a strategy to reduce carbon emissions from wastewater treatment plants (WWTPs).