Superhydrophobic modification of electrospun nanofibrous Si@PVDF membranes for desalination application in vacuum membrane distillation

Improvement of the Thermal Decomposition of Ammonium Perchlorate and Combustion of Aluminum Powder by Dual Core-Shell Ammonium Perchlorate-Based Composites Based on Self-Assembly Coating

Ammonium perchlorate (AP), which is the most commonly used oxidant in composite propellants, plays a vital role in the combustion performance of propellants. In this work, by coating the AP surface with a self-assembled coating layer of gallic acid (GA) and transition metal ions (Cu2+ or Fe3+) and then connecting it with a 1H,1H,2H,2H-perfluorodecyltrichlorosilane (PDTS) coating layer, the AP@GA-M@PDTS (M = Cu2+ or Fe3+) composite was successfully prepared. Molecular dynamics simulation calculations show that GA and AP have a good binding ability. At the same time, the binding ability of PDTS and GA is also much higher than that of PDTS and AP. In addition, the peak temperature of high-temperature decomposition and activation energy of AP@GA-M@PDTS (M = Cu2+ or Fe3+) are lower than those of AP, and the heat release during the thermal decomposition process is much higher than AP. Compared with pure AP, the surface coating properties of AP@GA-M@PDTS (M = Cu2+ or Fe3+) have also changed significantly. AP@GA-M@PDTS (M = Cu2+ or Fe3+) can float on water; its static contact angle with the water surface is much higher than that of pure AP, and it absorbs almost no moisture after being placed in humid air for 30 days. Combustion experiments show that the burning speed and burning intensity of AP@GA-M@PDTS (M = Cu2+ or Fe3+)/Al are significantly higher than those of AP/Al, and AP@GA-M@PDTS (M = Cu2+ or Fe3+)/Al has a stronger emission spectrum. Finally, the catalytic mechanism of AP@GA-M@PDTS (M = Cu2+ or Fe3+) to improve the combustion of aluminum powder is discussed. In summary, it is a very promising solid propellant additive.

Fouling Reduction and Thermal Efficiency Enhancement in Membrane Distillation Using a Bilayer-Fluorinated Alkyl Silane-Carbon Nanotube Membrane

In this study, we report the robust hydrophobicity, lower fouling propensity, and high thermal efficiency of the 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FAS)-coated, carbon nanotube-immobilized membrane (CNIM) when applied to desalination via membrane distillation. Referred to as FAS-CNIM, the membrane was developed through a process that combined the drop-casting of nanotubes flowed by a dip coating of the FAS layer. The membranes were tested for porosity, surface morphology, thermal stability, contact angle, and flux. The static contact angle of the FAS-CNIM was 153 ± 1°, and the modified membrane showed enhancement in water flux by 18% compared to the base PTFE membrane. The flux was tested at different operating conditions and the fouling behavior was investigated under extreme conditions using a CaCO3 as well as a mixture of CaCO3 and CaSO4 solution. The FAS-CNIM showed significantly lower fouling than plain PTFE or the CNIM; the relative flux reduction was 34.4% and 37.6% lower than the control for the CaCO3 and CaCO3/CaSO4 mixed salt solution. The FAS-CNIM exhibited a notable decrease in specific energy consumption (SEC). Specifically, the SEC for the FAS-CNIM measured 311 kwh/m3 compared to 330.5 kwh/m3 for the CNIM and 354 kwh/m3 for PTFE using a mixture of CaCO3/CaSO4. This investigation underscores the significant contribution of the carbon nanotubes' (CNTs) intermediate layer in creating a durable superhydrophobic membrane, highlighting the potential of utilizing carbon nanotubes for tailored interface engineering to tackle fouling for salt mixtures. The innovative design of a superhydrophobic membrane has the potential to alleviate wetting issues resulting from low surface energy contaminants present in the feed of membrane distillation processes.

Investigating Permselectivity in PVDF Mixed Matrix Membranes Using Experimental Optimization, Machine Learning Segmentation, and Statistical Forecasting

This research examines the correlation between interfacial characteristics and membrane distillation (MD) performance of copper oxide (Cu) nanoparticle-decorated electrospun carbon nanofibers (CNFs) polyvinylidene fluoride (PVDF) mixed matrix membranes. The membranes were fabricated by a bottom-up phase inversion method to incorporate a range of concentrations of CNF and Cu + CNF particles in the polymer matrix to tune the porosity, crystallinity, and wettability of the membranes. The resultant membranes were tested for their application in desalination by comparing the water vapor transport and salt rejection rates in the presence of Cu and CNF. Our results demonstrated a 64% increase in water vapor flux and a salt rejection rate of over 99.8% with just 1 wt % loading of Cu + CNF in the PVDF matrix. This was attributed to enhanced chemical heterogeneity, porosity, hydrophobicity, and crystallinity that was confirmed by electron microscopy, tensiometry, and scattering techniques. A machine learning segmentation model was trained on electron microscopy images to obtain the spatial distribution of pores in the membrane. An Autoregressive Integrated Moving Average with Explanatory Variable (ARIMAX) statistical time series model was trained on MD experimental data obtained for various membranes to forecast the membrane performance over an extended duration.

Engineered eco-friendly composite membranes with superhydrophobic/hydrophilic dual-layer for DCMD system

Considerable advancements have been made in the development of hydrophobic membranes for membrane distillation (MD). Nonetheless, the environmentally responsible disposal of these membranes poses a critical concern due to their synthetic composition. Herein, an eco-friendly dual-layered biopolymer-based membrane was fabricated for water desalination. The membrane was electrospun from two bio-polymeric layers. The top hydrophobic layer comprises polycaprolactone (PCL) and the bottom hydrophilic layer from cellulose acetate (CA). Additionally, silica nanoparticles (SiO2 NPs) were electrosprayed onto the top layer of the dual-layered PCL/CA membrane to enhance the hydrophobicity. The desalination performance of the modified PCL-SiO2/CA membrane was compared with the unmodified PCL/CA membrane using a direct contact membrane distillation (DCMD) unit. Results revealed that silica remarkably improves membrane hydrophobicity. The modified PCL-SiO2/CA membrane demonstrated a significant increase in water contact angle of 152.4° compared to 119° for the unmodified membrane. In addition, PCL-SiO2/CA membrane has a smaller average pore size of 0.23 ± 0.16 μm and an exceptional liquid entry pressure of water (LEPw), which is 3.8 times higher than that of PCL/CA membrane. Moreover, PCL-SiO2/CA membrane achieved a durable permeate flux of 15.6 kg/m2.h, while PCL/CA membrane showed unstable permeate flux decreasing approximately from 25 to 12 kg/m2.h over the DCMD test time. Furthermore, the modified PCL-SiO2/CA membrane achieved a high salt rejection value of 99.97% compared to a low value of 86.2% for the PCL/CA membrane after 24 h continuous DCMD operation. In conclusion, the proposed modified PCL-SiO2/CA dual-layer biopolymeric-based membrane has considerable potential to be used as an environmentally friendly membrane for the MD process.

Enhanced Anti-Wetting Methods of Hydrophobic Membrane for Membrane Distillation

Increasing issues of hydrophobic membrane wetting occur in the membrane distillation (MD) process, stimulating the research on enhanced anti-wetting methods for membrane materials. In recent years, surface structural construction (i.e., constructing reentrant-like structures), surface chemical modification (i.e., coating organofluorides), and their combination have significantly improved the anti-wetting properties of the hydrophobic membranes. Besides, these methods change the MD performance (i.e., increased/decreased vapor flux and increased salt rejection). This review first introduces the characterization parameters of wettability and the fundamental principles of membrane surface wetting. Then it summarizes the enhanced anti-wetting methods, the related principles, and most importantly, the anti-wetting properties of the resultant membranes. Next, the MD performance of hydrophobic membranes prepared by different enhanced anti-wetting methods is discussed in desalinating different feeds. Finally, facile and reproducible strategies are aspired for the robust MD membrane in the future.

Construction of Hydrophobic Ammonium Perchlorate with Synergistic Catalytic Effect Based on Supramolecular Self-Assembly for Synchronously Catalyzing the Thermal Decomposition of Ammonium Perchlorate and the Combustion of Aluminum

Ammonium perchlorate (AP), as an important additive component of composite propellants, is critical to the combustion performance of propellants. Herein, AP@1H,1H,2H,2H-perfluorodecyltrichlorosilane (AP@PF) was prepared by establishing a tannic acid-iron ion (TA-Fe) supramolecular self-assembly layer on the AP surface and connecting the 1H,1H,2H,2H-perfluorodecyltrichlorosilane interfacial layer. Results demonstrate that TA-Fe and 1H,1H,2H,2H-perfluorodecyltrichlorosilane are uniformly bound to the surface layer of AP. AP@PF has a lower high-temperature thermal decomposition peak compared to AP. Meanwhile, the exothermic values of low-temperature thermal decomposition (338 J/g) and high-temperature thermal decomposition (597 J/g) of AP@PF are significantly higher than those of AP. In addition, AP@PF exhibits different surface interfacial properties, such as floating on the water surface and exhibiting a static contact angle of 105° on water. AP@PF shows almost no moisture absorption after aging in humid air for 30 days. The exothermic value of the mixture of AP@PF and aluminum powder (156 J/g) is significantly higher than that of the mixture of AP and aluminum (54 J/g), and the mixture of AP@PF and aluminum powder exhibits a higher calorific value and a stronger emission spectrum. Finally, the synergistic catalytic mechanism of AP@PF on the thermal decomposition of AP and the combustion of aluminum powder is also discussed.

Modified Electrospun Membranes Using Different Nanomaterials for Membrane Distillation

Obtaining fresh drinking water is a challenge directly related to the change in agricultural, industrial, and societal demands and pressure. Therefore, the sustainable treatment of saline water to get clean water is a major requirement for human survival. In this review, we have detailed the use of electrospun nanofiber-based membranes (ENMs) for water reclamation improvements with respect to physical and chemical modifications. Although membrane distillation (MD) has been considered a low-cost water reclamation process, especially with the availability of low-grade waste heat sources, significant improvements are still required in terms of preparing efficient membranes with enhanced water flux, anti-fouling, and anti-scaling characteristics. In particular, different types of nanomaterials have been explored as guest molecules for electrospinning with different polymers. Nanomaterials such as metallic organic frameworks (MOFs), zeolites, dioxides, carbon nanotubes (CNTs), etc., have opened unprecedented perspectives for the implementation of the MD process. The integration of nanofillers gives appropriate characteristics to the MD membranes by changing their chemical and physical properties, which significantly enhances energy efficiency without impacting the economic costs. Here, we provide a comprehensive overview of the state-of-the-art status, the opportunities, open challenges, and pitfalls of the emerging field of modified ENMs using different nanomaterials for desalination applications.

Desalination technologies, membrane distillation, and electrospinning, an overview

Water is a critical component for humans to survive, especially in arid lands or areas where fresh water is scarce. Hence, desalination is an excellent way to effectuate the increasing water demand. Membrane distillation (MD) technology entails a membrane-based non-isothermal prominent process used in various applications, for instance, water treatment and desalination. It is operable at low temperature and pressure, from which the heat demand for the process can be sustainably sourced from renewable solar energy and waste heat. In MD, the water vapors are gone through the membrane's pores and condense at permeate side, rejecting dissolved salts and non-volatile substances. However, the efficacy of water and biofouling are the main challenges for MD due to the lack of appropriate and versatile membrane. Numerous researchers have explored different membrane composites to overcome the above-said issue, and attempt to develop efficient, elegant, and biofouling-resistant novel membranes for MD. This review article addresses the 21st-century water crises, desalination technologies, principles of MD, the different properties of membrane composites alongside compositions and modules of membranes. The desired membrane characteristics, MD configurations, role of electrospinning in MD, characteristics and modifications of membranes used for MD are also highlighted in this review.

Recovery of Extracellular Polymeric Substances from Excess Sludge Using High-Flux Electrospun Nanofiber Membranes

The recycling of extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has received increasing attention in recent years. Although membrane separation has great potential for use in EPS concentration and recovery, conventional membranes tend to exhibit low water flux and high energy consumption. Herein, electrospun nanofiber membranes (ENMs) were fabricated using polyvinylidene fluoride (PVDF) and used for the recovery of EPSs extracted from the excess sludge using the cation exchange resin (CER) method. The fabricated ENM containing 14 wt.% PVDF showed excellent properties, with a high average water flux (376.8 L/(m2·h)) and an excellent EPS recovery rate (94.1%) in the dead-end filtration of a 1.0 g/L EPS solution at 20 kPa. The ENMs displayed excellent mechanical strength, antifouling properties, and high reusability after five recycles. The filtration pressure had a negligible effect on the average EPS recovery rate and water flux. The novel dead-end filtration with an EPS filter cake on the ENM surface was effective in removing heavy-metal ions, with the removal rates of Pb2+, Cu2+, and Cr6+ being 89.5%, 73.5%, and 74.6%, respectively. These results indicate the potential of nanofiber membranes for use in effective concentration and recycling of EPSs via membrane separation.

Research progress on eco-friendly superhydrophobic materials in environment, energy and biology

In the past few years, bioinspired eco-friendly superhydrophobic materials (EFSMs) have made great breakthroughs, especially in the fields of environment, energy and biology, which have made remarkable contributions to the sustainable development of the natural environment. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this field. Herein, in this review, initially, we discuss the five typical superhydrophobic models, namely, the Wenzel, Cassie, Wenzel-Cassie, "lotus", and "gecko" models. Then, the existence of superhydrophobic creatures in nature and artificial EFSMs are summarized. Then, we focus on the applications of EFSMs in the fields of environment (self-cleaning, wastewater purification, and membrane distillation), energy (solar evaporation, heat accumulation, and batteries), and biology (biosensors, biomedicine, antibacterial, and food packaging). Finally, the challenges and developments of eco-friendly superhydrophobic materials are highlighted.