Mimicking natural superhydrophobic surfaces and grasping the wetting process: a review on recent progress in preparing superhydrophobic surfaces

Optimizing anisotropic transport on bioinspired sawtooth surfaces

Species ranging from butterflies and other insects, to cactuses and lotus plants have evolved to use geometrically patterned surfaces to influence the transport of water droplets. While this phenomenon is well known, an ideal geometry has yet to be discovered. To determine the impact of surface geometry on droplet transport, we have studied the contact angle and droplet motion across anisotropically wetting patterned surfaces. The surface geometries tested were sawtooth patterns with angles (8.62-26.70°) and lengths (0.56-1.67 μm). The droplet contact angles were measured on 45° angled surfaces to simulate the droplet in motion. Velocities were measured using a high-speed camera shooting at 500 frames per second and the tailing edges of the droplets were hand tracked over 18 frames. It was found that travel along the sawtooth ridges is significantly faster than travel against the ridges for geometries with shallow angles. The optimal geometry was determined to be α = 8.62° and b = 1.67 μm and was replicated using nanoimprint lithography using materials with different surface energies. When replicated with acrylate resins and PDMS, the contact angles remained high, regardless of wettability, but we find that the overall velocity and velocity hysteresis depends on the hydrophobicity. More hydrophobic surfaces have overall higher hysteresis. The ability to tune imprinted surfaces to achieve ideal wetting characteristics using geometry will lead to interesting anisotropic material design.

Robust and Superhydrophobic Polydimethylsiloxane/Ni@Ti3C2Tx Nanocomposite Coatings with Assembled Eyelash-Like Microstructure Array: A New Approach for Effective Passive Anti-Icing and Active Photothermal Deicing

To solve the problem of ice condensation and adhesion, it is urgent to develop new anti-icing and deicing technologies. This study presented the development of a highly efficient photothermal-enhanced superhydrophobic PDMS/Ni@Ti3C2Tx composite film (m-NMPA) fabricated cost-effectively and straightforwardly. This film was fabricated utilizing PDMS as a hydrophobic agent, adhesive, and surface protector, while Ni@Ti3C2Tx as a magnetic photothermal filler innovatively. Through a simple spraying method, the filler is guided by a strong magnetic field to self-assemble into an eyelash-like microstructure array. The unique structure not only imparts superhydrophobic properties to the surface but also constructs an efficient "light-capturing" architecture. Remarkably, the m-NMPA film demonstrates outstanding superhydrophobic passive anti-icing and efficient photothermal active deicing performance without the use of fluorinated chemicals. The micro-/nanostructure of the film forms a gas layer, significantly delaying the freezing time of water. Particularly under extreme cold conditions (-30 °C), the freezing time is extended by a factor of 7.3 compared to the bare substrate. Furthermore, under sunlight exposure, surface droplets do not freeze. The excellent photothermal performance is attributed to the firm anchoring of nickel particles on the MXene surface, facilitating effective "point-to-face" photothermal synergy. The eyelash-like microarray structure enhances light-capturing capability, resulting in a high light absorption rate of 98%. Furthermore, the microstructure aids in maintaining heat at the uppermost layer of the surface, maximizing the utilization of thermal energy for ice melting and frost thawing. Under solar irradiation, the m-NMPA film can rapidly melt approximately a 4 mm thick ice layer within 558 s and expel the melted water promptly, reducing the risk of secondary icing. Additionally, the ice adhesion force on the surface of the m-NMPA film is remarkably low, with an adhesion strength of approximately 4.7 kPa for a 1 × 1 cm2 ice column. After undergoing rigorous durability tests, including xenon lamp weathering test, pressure resistance test, repeated adhesive tape testing, xenon lamp irradiation, water drop impact testing, and repeated brushing with hydrochloric acid and particles, the film's surface structure and superhydrophobic performance have remained exceptional. The photothermal superhydrophobic passive anti-icing and active deicing technology in this work rely on sustainable solar energy for efficient heat generation. It presents broad prospects for practical applications with advantages such as simple processing method, environmental friendliness, outstanding anti-icing effects, and exceptional durability.

Superhydrophobic Solar-to-Thermal Materials Toward Cutting-Edge Applications

Solar-to-thermal conversion is a direct and effective way to absorb sunlight for heat via the rational design and control of photothermal materials. However, when exposed to water-existed conditions, the conventional solar-to-thermal performance may experience severe degradation owing to the high specific heat capacity of water. To tackle with the challenge, the water-repellent function is introduced to construct superhydrophobic solar-to-thermal materials (SSTMs) for achieving stable heating, and even, for creating new application possibilities under water droplets, sweat, seawater, and ice environments. An in-depth review of cutting-edge research of SSTMs is given, focusing on synergetic functions, typical construction methods, and cutting-edge potentials based on water medium. Moreover, the current challenges and future prospects based on SSTMs are also carefully discussed.

Wettability and Bactericidal Properties of Bioinspired ZnO Nanopillar Surfaces

Nanomaterials of zinc oxide (ZnO) exhibit antibacterial activities under ambient illumination that result in cell membrane permeability and disorganization, representing an important opportunity for health-related applications. However, the development of antibiofouling surfaces incorporating ZnO nanomaterials has remained limited. In this work, we fabricate superhydrophobic surfaces based on ZnO nanopillars. Water droplets on these superhydrophobic surfaces exhibit small contact angle hysteresis (within 2-3°) and a minimal tilting angle of 1°. Further, falling droplets bounce off when impacting the superhydrophobic ZnO surfaces with a range of Weber numbers (8-46), demonstrating that the surface facilitates a robust Cassie-Baxter wetting state. In addition, the antibiofouling efficacy of the surfaces has been established against model pathogenic Gram-positive bacteria Staphylococcus aureus (S. aureus) and Gram-negative bacteria Escherichia coli (E. coli). No viable colonies of E. coli were recoverable on the superhydrophobic surfaces of ZnO nanopillars incubated with cultured bacterial solutions for 18 h. Further, our tests demonstrate a substantial reduction in the quantity of S. aureus that attached to the superhydrophobic ZnO nanopillars. Thus, the superhydrophobic ZnO surfaces offer a viable design of antibiofouling materials that do not require additional UV illumination or antimicrobial agents.

Superhydrophobic Surface-Assisted Preparation of Microspheres and Supraparticles and Their Applications

Superhydrophobic surface (SHS) has been well developed, as SHS renders the property of minimizing the water/solid contact interface. Water droplets deposited onto SHS with contact angles exceeding 150°, allow them to retain spherical shapes, and the low adhesion of SHS facilitates easy droplet collection when tilting the substrate. These characteristics make SHS suitable for a wide range of applications. One particularly promising application is the fabrication of microsphere and supraparticle materials. SHS offers a distinct advantage as a universal platform capable of providing customized services for a variety of microspheres and supraparticles. In this review, an overview of the strategies for fabricating microspheres and supraparticles with the aid of SHS, including cross-linking process, polymer melting, and droplet template evaporation methods, is first presented. Then, the applications of microspheres and supraparticles formed onto SHS are discussed in detail, for example, fabricating photonic devices with controllable structures and tunable structural colors, acting as catalysts with emerging or synergetic properties, being integrated into the biomedical field to construct the devices with different medicinal purposes, being utilized for inducing protein crystallization and detecting trace amounts of analytes. Finally, the perspective on future developments involved with this research field is given, along with some obstacles and opportunities.

Overview of the design of bionic fine hierarchical structures for fog collection

Nature always uses its special wisdom to construct elegant and suitable schemes. Consequently, organisms in the flora and fauna are endowed with fine hierarchical structures (HS) to adapt to the harsh environment due to many years of evolution. Water is one of the most important resources; however, easy access to it is one the biggest challenges faced by human beings. In this case, fog collection (FC) is considered an efficient method to collect water, where bionic HS can be the bridge to efficiently facilitate the process of the FC. In this review, firstly, we discuss the basic principles of FC. Secondly, the role of HS in FC is analyzed in terms of the microstructure of typical examples of plants and animals. Simultaneously, the water-harvesting function of HS in a relatively new organism, fungal filament, is also presented. Thirdly, the HS design in each representative work is analyzed from a biomimetic perspective (single to multiple biomimetic approaches). The role of HS in FC, and then the FC performance of each work are analyzed in order of spatial dimension from a bionic perspective. Finally, the challenges at this stage and the outlook for the future are presented.

A review of self-cleaning coatings for solar photovoltaic systems: theory, materials, preparation, and applications

Photovoltaic power generation is developing rapidly with the approval of The Paris Agreement in 2015. However, there are many dust deposition problems that occur in desert and plateau areas. Traditional cleaning methods such as manual cleaning and mechanical cleaning are unstable and produce a large economic burden. Therefore, self-cleaning coatings, which have unique mechanisms and high adaptability, have attracted wide attention in the photovoltaic industry and scientific community, especially the super-hydrophobic and super-hydrophilic coatings. The paper systematically reviewed the theory, materials, preparation, and applications of the super-hydrophobic and super-hydrophilic coatings on the photovoltaic modules. Super-hydrophobic materials such as organosilicon compounds, fluorinated polymers, and some inorganic materials are popular. TiO2 is widely used to prepare super-hydrophilic coatings on glass covers of photovoltaic panels due to its good photocatalytic activity. CVD-based surface treatment is suitable for preparing photovoltaic self-cleaning surfaces. These methods prepare self-cleaning surfaces by reacting gaseous substances with hot surfaces and depositing them on the surface. They are efficient but difficult to control accuracy. When applied to photovoltaic modules, it is crucial to consider the factors such as self-cleaning, transparency, anti-reflection, anti-icing, and durability. In future research, it is significant to improve the transparency, durability, and self-cleaning properties of coatings.

Research Progress of Superhydrophobic Materials in the Field of Anti-/De-Icing and Their Preparation: A Review

Accumulated ice has brought much damage to engineering and people's lives. The accumulation of ice can affect the flight safety of aircraft and lead to the failure of cables and power generation blades; it can even cause damage to human life. Traditional anti-icing and de-icing strategies have many disadvantages such as high energy consumption, low efficiency, or pollution of the environment. Therefore, inspired by animal communities, researchers have developed new passive anti-icing materials such as superhydrophobic material. In this paper, the solid surface wetting phenomenon and superhydrophobic anti-icing and de-icing mechanism were introduced. The methods of fabrication of superhydrophobic surfaces were summarized. The research progress of wear-resistant superhydrophobic coatings, self-healing/self-repairing superhydrophobic coatings, photothermal superhydrophobic coatings, and electrothermal superhydrophobic coatings in the field of anti-icing and de-icing was reviewed. The current problems and challenges were analyzed, and the development trend of superhydrophobic materials was also prospected in the field of anti-icing and de-icing. The practicality of current superhydrophobic materials should continue to be explored in depth.

Preparation of Polymer Nanopillar Arrays with Controlled Tip Shapes and Their Application to Hydrophobic and Oleophobic Surfaces

Ordered arrays of nanopillars with controlled tip shapes were fabricated by a template formation process using anodic porous alumina with controlled pore shapes. Although various studies have been reported on the preparation of nanopillar arrays using anodic porous alumina as a template, there have been no reports on the formation of nanopillar arrays with precisely controlled tip shapes. Re-anodization of anodized samples in a neutral electrolyte can flatten the bottom of pores. The use of the resulting anodic porous alumina as a template enabled the fabrication of ordered nanopillar arrays with a flattened tip. The formation of overhanging nanopillar arrays was also possible by using anodic porous alumina with a controlled pore shape as a template, which was fabricated by a combination of anodization, TiO₂ coating by atomic layer deposition, and pore-widening treatment. The contact angles of water and oil droplets were measured using the obtained polymer nanopillar arrays with controlled tip shapes. The contact angle of water droplets did not change regardless of the tip shape of the nanopillars, whereas the contact angle of oil droplets changed depending on the tip shape of the nanopillars. This indicates that liquids with high surface tension are not affected by the nanopillar tip shape, whereas liquids with low surface tension are greatly affected by the nanopillar tip shape. Among the nanopillar arrays fabricated in this study, it was confirmed that the overhanging nanopillar array with many edge structures that have the pinning effect of suppressing the wetting spread of the solution exhibited the highest oil repellency. The method reported here can be used to fabricate nanopillar arrays with a precisely controlled tip geometry, and it is expected that optimization of the geometry will further improve the water- and oil-repellent properties.

Tribological Behavior of Bioinspired Surfaces

Energy losses due to various tribological phenomena pose a significant challenge to sustainable development. These energy losses also contribute toward increased emissions of greenhouse gases. Various attempts have been made to reduce energy consumption through the use of various surface engineering solutions. The bioinspired surfaces can provide a sustainable solution to address these tribological challenges by minimizing friction and wear. The current study majorly focuses on the recent advancements in the tribological behavior of bioinspired surfaces and bio-inspired materials. The miniaturization of technological devices has increased the need to understand micro- and nano-scale tribological behavior, which could significantly reduce energy wastage and material degradation. Integrating advanced research methods is crucial in developing new aspects of structures and characteristics of biological materials. Depending upon the interaction of the species with the surrounding, the present study is divided into segments depicting the tribological behavior of the biological surfaces inspired by animals and plants. The mimicking of bio-inspired surfaces resulted in significant noise, friction, and drag reduction, promoting the development of anti-wear and anti-adhesion surfaces. Along with the reduction in friction through the bioinspired surface, a few studies providing evidence for the enhancement in the frictional properties were also depicted.

Icing behavior of supercooled droplets on superhydrophobic polymercoatings between lotus effect and petal effect

This paper investigated anti-icing behavior and wettability of droplets on superhydrophobic polymercoatings between lotus effect and petal effect, which were prepared on surfaces of 2021 aluminum alloy with 1H, 1H, 2H, 2H-heptafluorodecyl (FAS-17). The prepared surfaces displayed excellent hydrophobicity with contact angles of 154.9° ± 1.5°and 139.8° ± 1.3°, while rolling angles are 4° ± 1.0° (lotus effect) and 30° ± 1.5° (petal effect). Thus, the present study focused on the different characterizations and the anti-icing potential of the superhydrophobic polymersurfaces were analyzed based on three parameters including the icing delay time, the crystallization temperature of water droplets, and contact time of impinging droplets on the cold superhydrophobic polymer coatings (−15 °C). Furthermore, the anti-icing of superhydrophobic coatings between lotus effect and petal effect with freezing time and crystallization temperature experimental phenomena were consistent with the thermodynamic analysis. It is also proved that the droplets have different bounce behavior on different polymercoating surfaces by droplet impact experiment. The study offers a comprehensive perspective on polymercoatings of different wetttablility for anti-icing behavior applications.

Fabrication of Superhydrophobic Coating Based on Waterborne Silicone-Modified Polyurethane Dispersion and Silica Nanoparticles

In this work, eco-friendly superhydrophobic coatings were prepared by dispersing hydrophobic silica nanoparticles and a waterborne silicone-modified polyurethane dispersion into an ethanol solution, which was free of fluorine and volatile toxic solvents. The effects of the silica content on the hydrophobicity and scratch resistance of the hydrophobic surfaces were investigated by WCA measurements and a sandpaper abrasion test, respectively. The experimental results indicated that when the silica content exceeded 30% by mass, the silica/silicone-modified polyurethane coatings had superhydrophobicity. Meanwhile, the superhydrophobic coatings with a silica content of 30% by mass simultaneously had the optimal mechanical stability. We studied the morphology and roughness of the hydrophobic surfaces with different silica content and attempted to briefly explain the influence mechanism of silica content. Furthermore, anti-icing and oil-water separation experiments were carried out on the superhydrophobic coatings, which exhibited good anti-icing performance and high separation efficiency. The eco-friendly superhydrophobic coating is expected to be applied in the fields of oil-water separation, anti-icing, and self-cleaning, etc.

Construction of Durable Self-Cleaning PDMS Film on Polyester Fabric Surface

The superhydrophobic surface can be prepared by two methods; one is by reducing the surface energy, and the other is by constructing a micro-nano rough structure. To achieve high superhydrophobic performance in terms of durability, the firm combination of hydrophobic coating and substrate is particularly important. Here, we use polydimethylsiloxane (PDMS) as a low surface energy monomer, water-borne polyurethane (WPU) as a dispersing aid, and use high-power ultrasound to disperse PDMS in water to make emulsion. The polyester matrix is etched by atmospheric plasma, dipped in PDMS emulsion, dried, and finally baked to induce PDMS on the surface of polyester fiber to cross-link into film. A series of tests on the self-cleaning polyester fabric prepared by this method show that when the concentration of PDMS is 8 g/L and the mass ratio of PDMS to WPU is 20:1, the water contact angle (WCA) reaches the maximum value of 148.2°, which decreases to 141.5° after 200 times of washing and 138.6° after 5000 times of rubbing. Before and after PDMS coating, the tensile strength of polyester fabric increases from 489.4 N to 536.4 N, and the water vapor transmission decreases from 13,535.7 g/(m²·d) to 12,224.3 g/(m²·d). This research is helpful to the large-scale production of self-cleaning polyester fabric. In the future, on the basis of this research, we will add functional powder to endow self-cleaning polyester fabric with higher hydrophobicity and other properties.

Self-assembled fatty acid crystalline coatings display superhydrophobic antimicrobial properties

Superhydrophobicity is a well-known wetting phenomenon found in numerous plants and insects. It is achieved by the combination of the surface's chemical properties and its surface roughness. Inspired by nature, numerous synthetic superhydrophobic surfaces have been developed for various applications. Designated surface coating is one of the fabrication routes to achieve the superhydrophobicity. Yet, many of these coatings, such as fluorine-based formulations, may pose severe health and environmental risks, limiting their applicability. Herein, we present a new family of superhydrophobic coatings comprised of natural saturated fatty acids, which are not only a part of our daily diet, but can be produced from renewable feedstock, providing a safe and sustainable alternative to the existing state-of-the-art. These crystalline coatings are readily fabricated via single-step deposition routes, namely thermal deposition or spray-coating. The fatty acids self-assemble into highly hierarchical crystalline structures exhibiting a water contact angle of ∼165° and contact angle hysteresis lower than 6°, while their properties and morphology depend on the specific fatty acid used as well as on the deposition technique. Moreover, the fatty acid coatings demonstrate excellent thermal stability. Importantly, this new family of coatings displays excellent anti-biofouling and antimicrobial properties against Escherichia coli and Listeria innocua, used as relevant model Gram-negative and Gram-positive bacteria, respectively. These multifunctional coatings hold immense potential for application in numerous fields, ranging from food safety to biomedicine, offering sustainable and safe solutions.

Roll-to-roll fabrication of superhydrophobic pads covered with nanofur for the efficient clean-up of oil spills

Superhydrophobic surfaces, which self-clean through rinsing with water, have gained significant importance during the last decades. A method to fabricate such a surface featuring the lotus effect, solely through structuring, is hot pulling of a polymer surface. This technique provides the so-called nanofur, which consists of a polymer surface densely covered with a polymeric fur of extremely thin hair-like structures. Here, we present a continuous roll-to-roll process for the fabrication of a thin polymeric film covered with nanofur from polypropylene. Our process enables structuring of large areas of the order of square meters using industry standard machinery. This opens up many possible applications for nanofur that could previously not be realized because of the limitations of conventional hot embossing regarding structurable area. The structured film is subsequently processed into an exemplary product, that is, so-called nanopads; polymeric sandwiches of polypropylene film covered with nanofur and filled with an oil-absorbing material. These are well-suited for the cleanup of small oil spills.

Antibacterial Adhesion Strategy for Dental Titanium Implant Surfaces: From Mechanisms to Application

Dental implants are widely used to restore missing teeth because of their stability and comfort characteristics. Peri-implant infection may lead to implant failure and other profound consequences. It is believed that peri-implantitis is closely related to the formation of biofilms, which are difficult to remove once formed. Therefore, endowing titanium implants with anti-adhesion properties is an effective method to prevent peri-implant infection. Moreover, anti-adhesion strategies for titanium implant surfaces are critical steps for resisting bacterial adherence. This article reviews the process of bacterial adhesion, the material properties that may affect the process, and the anti-adhesion strategies that have been proven effective and promising in practice. This article intends to be a reference for further improvement of the antibacterial adhesion strategy in clinical application and for related research on titanium implant surfaces.

A Superhydrophilic Silicon Surface Enhanced by Multiscale Hierarchical Structures Fabricated by Laser Direct Writing

Many biological surfaces with hierarchical structures exhibit super wetting properties, but a multiscale hierarchical metal surface with superhydrophilic performance is difficult to be fabricated using a simple method. In this work, we report a large area micro/nanotextured superhydrophilic silicon surface fabricated by a laser direct writing technique. The combination of a microscale column structure and randomization-distributed nano-bumps decorated on the column enhances the superhydrophilic properties, with the contact angle reduced substantially from about 46° to 0°, where the droplets are able to spread rapidly within 591 ms. The water wetting orientation can be regulated by controlling the shape of microcolumns on the surface. Moreover, our results show that the fabricated surface with the hierarchical structure has better droplet shape control performance and higher fog collection efficiency compared to a smooth surface. These surfaces have potential applications in heat exchangers, biosensors, cell adhesives, and self-cleaning solar cells.

Selective Fabrication of Robust and Multifunctional Super Nonwetting Surfaces by Diverse Modifications of Zirconia-Ceria Nanocomposites

The creation of surfaces with various super nonwetting properties is an ongoing challenge. We report diverse modifications of novel synthesized zirconia-ceria nanocomposites by different low surface energy agents to fabricate nanofluids capable of regulating surface wettability of mineral substrates to achieve selective superhydrophobic, superoleophobic-superhydrophilic, and superamphiphobic conditions. Surfaces treated with these nanofluids offer self-cleaning properties and effortless rolling-off behavior with sliding angles ≤7° for several liquids with surface tensions between 26 and 72.1 mN/m. The superamphiphobic nanofluid coating imparts nonstick properties to a solid surface whereby liquid drops can be effortlessly displaced on the coating with a near-zero tilt and conveniently lifted off using a needle tip, leaving no trace. Further, the superamphiphobic surface demonstrates good oil repellency toward ultralow surface tension liquids such as n-hexane and n-heptane. The superoleophobic-superhydrophilic surface repels oil droplets well regardless of whether it is in the air or underwater conditions. In addition, reaping the benefits of the ZrO₂-CeO₂ nanocomposites' photocatalysis feature, the superoleophobic-superhydrophilic coating exhibits self-cleaning ability by the degradation of color dyes. Modification of the wettability of substrates is carried out by a cost-effective and facile solution-immersion approach, which creates surfaces with hierarchical nano-submicron-scaled structures. The multipurpose coated surfaces have outstanding durability and mechanical stability. They also resist well high-temperature-high-pressure conditions, which will provide various practical applications in different fields, including the condensate banking removal in gas reservoirs or the separation of oil/water mixtures.

Fabrication of robust superhydrophobic magnetic multifunctional coatings and liquid marbles

To obtain durable and multi-function superhydrophobic surfaces, we reported a facial method to prepare a multifunctional suspension (γ-Fe₂O₃@SiO₂@PDMS suspension) named as FSP suspension, in which γ-Fe₂O₃ was coated by the silica shell and PDMS was used as the outer layer. Superhydrophobic magnetic polyurethane (SMPU) sponge was prepared by immersing the polyurethane (PU) sponge into the FSP suspension, exhibiting the superior ability to absorb oil. In addition, it could also move directionally by the attraction of magnets and absorb the oil along the fixed path. The heated superhydrophobic magnetic stainless steel (H-SMSS) mesh was acquired by spraying FSP suspension onto the stainless steel mesh and then heating at 400 °C, which demonstrated superior superhydrophobicity and resistance to abrasion and chemical corrosion. Besides, the H-SMSS mesh displayed excellent flux and efficiency to separate the oil/water mixture. Rolling droplets on FSP particles, the superhydrophobic magnetic liquid marbles (SMLMs) were fabricated, in which liquids with different volumes were encapsulated and transported directionally. Further, it was convenient to inject liquid into the SMLM and withdraw liquid from it. Thus, the prepared FSP suspension has promising applications in constructing large-area, robust, and multifunctional surfaces and microreactors.

Superhydrophobic polyurethane sponge based on sepiolite for efficient oil/water separation

Massive oil leakage accidents and illegal discharge of oily wastewater have not just destroyed the sustainability of the ecological environment but caused permanent damage to marine ecosystems, which makes it urgent to handle it. In this paper, by means of sol-gel, micro-nan silica that grew from the surface of fibrous sepiolite was organically modified with 1 H, 1 H, 2 H, 2 H-perfluorodecyltriethoxysilane (PFDS). The superhydrophobic sepiolite/silica firmly attached to the surface of polyurethane sponge under the action of oily epoxy resin with strong adhesion. The sponge exhibited superhydrophobicity and excellent selective oil adsorption capacity (19.98-40 times of their own weight). More importantly, besides the effective separation of immiscible oil-water mixtures (the separation rate reached 98.72%), it could also efficiently separate oil with water and oil with salt solution emulsions. In addition, the sponges kept hydrophobic even after floating in extremely corrosive liquids for 20 h, showing a strong resistance to strong acidic as well as alkaline liquids. After 100 times of mechanical compression, the three-dimensional structure of sponge held still and the water contact angle was greater than 144°, demonstrating an excellent mechanical stability, which provided a reference for its practical application in oil-water separation.

Metal organic frameworks (MOFs) as multifunctional nanoplatform for anticorrosion surfaces and coatings

Corrosion of metallic materials is a long-standing problem in many engineering fields. Various organic coatings have been widely applied in anticorrosion of metallic materials over the past decades. However, the protective performance of many organic coatings is limited due to the undesirable local failure of the coatings caused by micro-pores and cracks in the coating matrix. Recently, metal organic frameworks (MOFs)-based surfaces and coatings (MOFBSCs) have exhibited great potential in constructing protective materials on metallic substrates with efficient and durable anticorrosion performance. The tailorable porous structure, flexible composition, numerous active sites, and controllable release properties of MOFs make them an ideal platform for developing various protective functionalities, such as self-healing property, superhydrophobicity, and physical barrier against corrosion media. MOFs-based anticorrosion surfaces and coatings can be divided into two categories: the composite surfaces/coatings using MOFs-based passive/active nanofillers and the surfaces/coatings using MOFs as functional substrate support. In this work, the state-of-the-art fabrication strategies of the MOFBSCs are systematically reviewed. The anticorrosion mechanisms of MOFBSCs and functions of the MOFs in the coating matrix are discussed accordingly. Additionally, we highlight both traditional and emerging electrochemical techniques for probing protective performances and mechanisms of MOFBSCs. The remaining challenging issues and perspectives are also discussed.

Replica of Bionic Nepenthes Peristome-like and Anti-Fouling Structures for Self-Driving Water and Raman-Enhancing Detection

The flexible, anti-fouling, and bionic surface-enhanced Raman scattering (SERS) biochip, which has a Nepenthes peristome-like structure, was fabricated by photolithography, replicated technology, and thermal evaporation. The pattern of the bionic Nepenthes peristome-like structure was fabricated by two layers of photolithography with SU-8 photoresist. The bionic structure was then replicated by polydimethylsiloxane (PDMS) and grafting the zwitterion polymers (2-methacryloyloxyethyl phosphorylcholine, MPC) by atmospheric plasma polymerization (PDMS-PMPC). The phospholipid monomer of MPC immobilization plays an important role; it can not only improve hydrophilicity, anti-fouling and anti-bacterial properties, and biocompatibility, but it also allows for self-driving and unidirectional water delivery. Ag nanofilms (5 nm) were deposited on a PDMS (PDMS-Ag) substrate by thermal evaporation for SERS detection. Characterizations of the bionic SERS chips were measured by a scanning electron microscope (SEM), optical microscope (OM), X-ray photoelectron spectrometer (XPS), Fourier-transform infrared spectroscopy (FTIR), and contact angle (CA) testing. The results show that the superior anti-fouling capability of proteins and bacteria (E. coli) was found on the PDMS-PMPC substrate. Furthermore, the one-way liquid transfer capability of the bionic SERS chip was successfully demonstrated, which provides for the ability to separate samples during the flow channel, and which was detected by Raman spectroscopy. The SERS intensity (adenine, 10⁻⁴ M) of PDMS-Ag with a bionic structure is ~4 times higher than PDMS-Ag without a bionic structure, due to the multi-reflection of the 3D bionic structure. The high-sensitivity bionic SERS substrate, with its self-driving water capability, has potential for biomolecule separation and detection.

Multi-Scale Structure and Directional Hydrophobicity of Titanium Alloy Surface Using Electrical Discharge

Titanium alloys with special macro-micro composite structures of directional hydrophobicity are difficult to prepare due to poor thermal conductivity and good corrosion resistance, inhibiting the wide engineering applications for aerospace, marine engineering, and biomedicine. To prepare macro-micro composite structures on the surface of titanium alloys and achieve directional hydrophobicity, the sub-millimeter structures with an edge width of 150 μm, a groove width of 250 μm, and a depth of 250 μm were fabricated on the titanium alloy by wire electrical discharge machining (WEDM) technology, and high voltage-induced weak electric arc machining (HV-μEAM) was used to fabricate micro-scale feature size micro-structures on the processed macro-structure edges. The influence of process parameters on the morphology of microstructures was studied experimentally. The smooth surface of the titanium alloy is isotropically hydrophilic, and its contact angle is 68°. After processing the macrostructure on the titanium alloy surface, it shows directional hydrophobicity after being modified by low surface energy materials. The macro-micro composite structure formed by HV-μEAM realizes a directional hydrophobic surface with contact angles (CA) of 140° (parallel direction) and 130° (perpendicular direction), respectively. This surface has been modified with low surface energy to achieve contact angles of 154° and 143°. The results of the abrasion resistance test show that under the load of 100 g, it retains directional hydrophobicity at a friction distance of 700 mm with 600# sandpaper. The existence of the sub-millimeter macrostructure is the reason for the directionality of surface hydrophobicity. The microstructure can realize the transformation of the titanium alloy surface from hydrophilic to hydrophobic. Under the combined effects of the macro and micro composite structure, the surface of the titanium alloy shows obvious directional hydrophobicity.

Advances in the development of superhydrophobic and icephobic surfaces

Superhydrophobicity and icephobicity are governed by surface chemistry and surface structure. These two features signify a potential advance in surface engineering and have recently garnered significant attention from the research community. This review aims to simulate further research in the development of superhydrophobic and icephobic surfaces in order to achieve their wide-spread adoption in practical applications. The review begins by establishing the fundamentals of the wetting phenomenon and wettability parameters. This is followed by the recent advances in modeling and simulations of the response of superhydrophobic surfaces to static and dynamic droplets contact and impingement, respectively. In view of their versatility and multifunctionality, a special attention is given to the development of these surfaces using nanocomposites. Furthermore, the review considers advances in icephobicity, its comprehensive characterization and its relation to superhydrophobicity. The review also includes the importance of the use of superhydrophobic surface to combat viral and bacterial contamination that exist in fomites.

Superhydrophobic Terrestrial Cyanobacteria and Land Plant Transition

Plants and other organisms have evolved structures and mechanisms for colonizing land since the Early Ordovician. In this context, their surfaces, the crucial physical interface with the environment, are mainly considered barriers against water loss. It is suggested that extreme water repellency (superhydrophobicity) was an additional key innovation for the transition of algae from water to land some 400 mya. Superhydrophobicity enhances gas exchange on land and excludes aquatic competitors in water films. In a different context, in material science and surface technology, superhydrophobicity has also become one of the most important bioinspired innovations enabling the avoidance of water films and contamination. Here, we present data for an extremely water-repellent cyanobacterial biofilm of the desiccation tolerant Hassallia byssoidea providing evidence for a much earlier prokaryotic Precambrian (ca. 1-2 bya) origin of superhydrophobicity and chemical heterogeneities associated with land transition. The multicellular cyanobacterium is functionally differentiated in a submerged basal hydrophilic absorbing portion like a "rhizoid" and an upright emersed superhydrophobic "phyllocauloid" filament for assimilation, nitrogen fixation, and splash dispersed diaspores. Additional data are provided for superhydrophobic surfaces in terrestrial green algae and in virtually all ancestral land plants (Bryophytes, ferns and allies, Amborella, Nelumbo), slime molds, and fungi. Rethinking of superhydrophobicity as an essential first step for life in terrestrial environments is suggested.

Emerging Separation Applications of Surface Superwettability

Human beings are facing severe global environmental problems and sustainable development problems. Effective separation technology plays an essential role in solving these challenges. In the past decades, superwettability (e.g., superhydrophobicity and underwater superoleophobicity) has succeeded in achieving oil/water separation. The mixture of oil and water is just the tip of the iceberg of the mixtures that need to be separated, so the wettability-based separation strategy should be extended to treat other kinds of liquid/liquid or liquid/gas mixtures. This review aims at generalizing the approach of the well-developed oil/water separation to separate various multiphase mixtures based on the surface superwettability. Superhydrophobic and even superoleophobic surface microstructures have liquid-repellent properties, making different liquids keep away from them. Inspired by the process of oil/water separation, liquid polymers can be separated from water by using underwater superpolymphobic materials. Meanwhile, the underwater superaerophobic and superaerophilic porous materials are successfully used to collect or remove gas bubbles in a liquid, thus achieving liquid/gas separation. We believe that the diversified wettability-based separation methods can be potentially applied in industrial manufacture, energy use, environmental protection, agricultural production, and so on.

Superhydrophobic Ni-Reduced Graphene Oxide Hybrid Coatings with Quasi-Periodic Spike Structures

Recently, sophisticated technologies are applied to design a certain surface nature that can have superhydrophobic properties. Thus, a simple spray technique was introduced to prepare a superhydrophobic surface using rGO with Ni-S system (rGO-Ni) by using NiSO₄ catalyst under microwave irradiation at various reaction times of 5, 10, 20, and 30 min. The GO reduction was conducted at a fixed Ar/H₂ ratio, a flow rate of 0.4 L/min, microwave power of 720 W, and a mass of 0.5 g. GO powder with nickel sulfate catalyst was treated under Ar/H₂ (4:1) mixture for GO reduction, where Ar and H₂ were expected to prevent the rebinding of oxygen released from GO. The result of XRD and Raman measurement confirms that rGO-Ni prepared at reaction time 20 min exhibit the highest reduction of GO and the presence of various Ni-S crystal structures such as NiS, NiS₂, Ni₃S₂, and Ni₃S₄ due to decomposition of NiSO₄. The rGO-Ni coating performance shows superhydrophobic nature with a contact angle of 150.1°. The AFM images show that the addition of nickel to rGO produces a quasi-periodic spike structure, which increases the superhydrophobicity of the r-GO-Ni coated glass with a contact angle of 152.6°. It is emphasized that the proposed simple spray coating using rGO-Ni provides a more favorable option for industry application in obtaining superhydrophobic surfaces.

Design of a Superhydrophobic Strain Sensor with a Multilayer Structure for Human Motion Monitoring

A flexible strain sensor is of significant importance in wearable electronics since it can help monitor the physical signals from the human body. Among various strain sensors, the polyurethane (PU)-based ones have received widespread attention owing to their excellent toughness, large working range, and nice gas permeability. However, the hydrophobicity of these sensors is not good enough, which may affect their use life and sensitivity. In this work, a high-performance strain sensor composed of PU, reduced graphene oxide (rGO), polydopamine (PDA), and 1H,1H,2H,2H-perfluorodecane-thiol (PFDT) was designed and prepared. The results revealed that this PU/rGO/PDA/PFDT device possessed good superhydrophobicity with a water contact angle of 153.3°, a wide working strain range of 590%, and an outstanding gauge factor as high as 221 simultaneously. Because of these above advantages, the sensor worked effectively in detecting both subtle and large human movements (such as joint motion, finger motion, and vocal cord vibration) even in a high humidity environment. This strain sensor with high sensitivity, wide working range, and suitable modulus may have great potential in the field of flexible and wearable electronics in the near future.

Toward nanotechnology-enabled face masks against SARS-CoV-2 and pandemic respiratory diseases

Wearing a face mask has become a necessity following the outbreak of the coronavirus (COVID-19) disease, where its effectiveness in containing the pandemic has been confirmed. Nevertheless, the pandemic has revealed major deficiencies in the ability to manufacture and ramp up worldwide production of efficient surgical-grade face masks. As a result, many researchers have focused their efforts on the development of low cost, smart and effective face covers. In this article, following a short introduction concerning face mask requirements, the different nanotechnology-enabled techniques for achieving better protection against the SARS-CoV-2 virus are reviewed, including the development of nanoporous and nanofibrous membranes in addition to triboelectric nanogenerators based masks, which can filter the virus using various mechanisms such as straining, electrostatic attraction and electrocution. The development of nanomaterials-based mask coatings to achieve virus repellent and sterilizing capabilities, including antiviral, hydrophobic and photothermal features are also discussed. Finally, the usability of nanotechnology-enabled face masks is discussed and compared with that of current commercial-grade N95 masks. To conclude, we highlight the challenges associated with the quick transfer of nanomaterials-enabled face masks and provide an overall outlook of the importance of nanotechnology in counteracting the COVID-19 and future pandemics.

Regulating Droplet Wetting and Pinning Behaviors on Pathogen-Modified Hydrophobic Surfaces: Strategies and Working Mechanisms

Hydrophobic surfaces modified by pathogens in agricultural production are one of the main reasons to reduce the utilization of pesticides. Adding surfactants to pesticide solutions is a common method to improve their wetting and spreading properties. In this work, the interaction mechanism between pathogen-modified hydrophobic surfaces and mixtures of surfactants and a pesticide was studied in detail. The interaction mechanism was determined by characterizing the wetting and spreading behaviors of droplets on cucumber powdery mildew leaves at different growth stages. When surfactants were added, droplets on cucumber powdery mildew leaves were in the Wenzel wetting state, the pinning force weakened, the contact line speed accelerated, and the adhesion force increased. We explained the micellar state and aggregation behavior of surfactant molecules in a pesticide solution that was applied to the surface of cucumber powdery mildew leaves. Droplets of solutions containing nonionic surfactants easily formed semibald micelles, binding to the pathogen of powdery mildew, whereas droplets containing cationic surfactants did not do so. Because of the electrostatic interaction between cationic surfactant molecules and powdery mildew pathogens, cationic surfactant molecules did not wet the pathogens very well, so we suggest adding nonionic surfactants rather than cationic surfactants to improve the wetting and spreading of pesticide solutions on cucumber powdery mildew leaves. This study provides new insights into enhancing the wetting and deposition of droplets on pathogen-modified hydrophobic surfaces.

Convergent evolution of skin surface microarchitecture and increased skin hydrophobicity in semi-aquatic anole lizards

Animals that habitually cross the boundary between water and land face specific challenges with respect to locomotion, respiration, insulation, fouling and waterproofing. Many semi-aquatic invertebrates and plants have developed complex surface microstructures with water-repellent properties to overcome these problems, but equivalent adaptations of the skin have not been reported for vertebrates that encounter similar environmental challenges. Here, we document the first evidence of evolutionary convergence of hydrophobic structured skin in a group of semi-aquatic tetrapods. We show that the skin surface of semi-aquatic species of Anolis lizards is characterized by a more elaborate microstructural architecture (i.e. longer spines and spinules) and a lower wettability relative to closely related terrestrial species. In addition, phylogenetic comparative models reveal repeated independent evolution of enhanced skin hydrophobicity associated with the transition to a semi-aquatic lifestyle, providing evidence of adaptation. Our findings invite a new and exciting line of inquiry into the ecological significance, evolutionary origin and developmental basis of hydrophobic skin surfaces in semi-aquatic lizards, which is essential for understanding why and how the observed skin adaptations evolved in some and not other semi-aquatic tetrapod lineages.

Summary: Multiple Anolis lineages independently evolved a similar skin surface microarchitecture with water-repellent properties as an adaptation to a semi-aquatic lifestyle.

Force-Based Wetting Characterization of Stochastic Superhydrophobic Coatings at Nanonewton Sensitivity

Superhydrophobic coatings have extraordinary properties like self-cleaning and staying dry, and have recently appeared on industrial and consumer markets. The stochastic nature of the coating components and coating processes (e.g., spraying, painting) affects the uniformity of the water repellency across the coated substrate. The wetting properties of those coatings are typically quantified on macroscale using contact angle goniometry (CAG). Here, highly sensitive force-based methods, scanning droplet adhesion microscopy (SDAM), and micropipette force sensor (MFS), are used, to quantify the microscale heterogeneity in the wetting properties of stochastic superhydrophobic coatings with irregular surface topography that cannot be investigated by CAG. By mapping the wetting adhesion forces with SDAM and friction forces with MFS, it is demonstrated that even the best coatings on the market are prone to heterogeneities that induce stick-slip motion of droplets. Thus, owing to their high spatial and force resolution, the advantages of these techniques over CAG are demonstrated.

Interfacial crystallization at the intersection of thermodynamic and geometry

Interfacial crystallization appears as a crucial stage in the numeral natural phenomena and technological applications, such as industry of semi-conductors and manufacturing of nano-whiskers. Interfacial aspects of heterogeneous crystallization are surveyed. The review is focused on the interplay of thermodynamic and geometric aspects of the interfacial crystallization. Thermodynamic considerations leading to the Wulff construction are discussed. Equilibrium shape of the crystallized particle in the contact with a foreign substrate giving rise to the Winterbottom construction is treated. The concept of equivalent equilibrium contact angle θ_eq is introduced. The equivalent contact angle θ_eq applicable for isotropic crystals does not depend neither on the volume of the crystallized particles nor on the external fields. Bulk contributions to the free energy of the particle such as the bulk heat release in the case of reactive contact or latent heat of crystallization do not influence the equivalent contact angle θ_eq. Application of the Winterbottom constructions for prediction of the shape of nanoparticles grown on solid substrates is treated. Thermodynamics of interfacial crystallization is discussed. The thermodynamic condition predicting when surface crystallization is thermodynamically favored over homogeneous (bulk) crystallization is supplied. This thermodynamic relation coincides with the condition prescribing the partial wetting of a solid by its melt. Interfacial crystallization in its relation to the "coffee-stain" effect, salt creeping and development of anti-icing surfaces is addressed. Interfacial aspects of epitaxial growth of crystals are considered. The current state-of-art in the field is reviewed.

Mussel-inspired superhydrophilic membrane constructed on a hydrophilic polymer network for highly efficient oil/water separation

HYPOTHESIS

Superhydrophilic/underwater superoleophobic membrane constructed by hydrophilic polymers possesses great advantage in the separation of oily waste water, due to its intrinsic oil-repellent property. The formation of hydration layer to repel and block oil is considered as the mechanism of underwater superoleophobicity and subsequent oil/water separation. Constructing a stable hydrophilic polymer network on the substrate surface would significantly improve the robustness of hydration layer.

EXPERIMENTS

In this work, a feasible and universal mussel-inspired dip-coating method was developed for constructing stable hydrophilic polymer network onto target substrate surface, via successively immersing substrate membranes into aqueous solutions of polydopamine (PDA) and catechol-functionalized hydrophilic polymer (CFHP). After pre-wetting with water, the polymer network would swell with water to form a thin and stable water film layer, serving as a barrier against oil penetration.

FINDINGS

The as-prepared CFHP/PDA modified membranes exhibit outstanding performance in separating various oil/water mixtures and oil-in-water emulsions stabilized by surfactants, with separation flux up to 5641.1 L·m^-2·h^-1 and separation efficiency achieving 99.98%. The surface modification method developed in this work can be easily extended to various materials and membrane systems, for achieving a variety of practical applications such as industrial wastewater treatment.

Study on the Preparation and Properties of Impervious and Breathable Sand Based on Hydrophobic Theory

Land desertification, a severe global ecological and environmental problem, brings challenges to the sustainable utilization of land resources in the world. The purpose of this research is to use hydrophobic theory to prepare impervious and breathable sand, and to solve the problems of sandy soil that seeps easily and makes it difficult for vegetation to survive in desertified areas. The influences of coating material content, first-level and second-level rough structure on the impermeability and air permeability of impervious and breathable sand were studied. The research showed that, with the increase in coating material content, the impervious performance of the sample increased firstly and then decreased, and the air permeability rose continuously. The hydrostatic pressure resistance of the sample can reach an extreme value of 53 mm. The first-level rough structure of micron structure can greatly improve the hydrophobic performance, thus improving the impervious performance. The addition of micron calcium carbonate would improve the hydrostatic pressure resistance height of the sample to 190 mm. The sample would reach a superhydrophobic state in the condition of a first-level rough structure of a nano structure built by nano silica, and the contact angle was up to 152.0°, so that the hydrostatic pressure resistance height can rise to 205 mm. The best performance would be achieved under the condition of relatively less raw material with a second-level rough structure of micro–nano. At this point, the contact angle of the sample reached 152.8° and the hydrostatic pressure resistance height was up to 205 mm. At the same time, the air permeability index of the above four kinds of impervious and breathable sand met all planting requirements. The sample prepared can satisfy the demands of different degrees of impermeability and air permeability, and can be widely used in desertification control.

Fluorine-Free Superhydrophobic Coating with Antibiofilm Properties Based on Pickering Emulsion Templating

This study presents antibiofilm coating formulations based on Pickering emulsion templating. The coating contains no bioactive material because its antibiofilm properties stem from passive mechanisms that derive solely from the superhydrophobic nature of the coating. Moreover, unlike most of the superhydrophobic formulations, our system is fluorine-free, thus making the method eminently suitable for food and medical applications. The coating formulation is based on water in toluene or xylene emulsions that are stabilized using commercial hydrophobic silica, with polydimethylsiloxane (PDMS) dissolved in toluene or xylene. The structure of the emulsions and their stability was characterized by confocal microscopy and cryogenic-scanning electron microscopy (cryo-SEM). The most stable emulsions are applied on polypropylene (PP) surfaces and dried in an oven to form PDMS/silica coatings in a process called emulsion templating. The structure of the resulting coatings was investigated by atomic force microscopy (AFM) and SEM. The surface of the coatings shows a honeycomb-like structure that exhibits a combination of micron-scale and nanoscale roughness, which endows it with its superhydrophobic properties. After tuning, the superhydrophobic properties of the coatings demonstrated highly efficient passive antibiofilm activity. In vitro antibiofilm trials with E. coli indicate that the coatings reduced the biofilm accumulation by 83% in the xylene-water-based surfaces and by 59% in the case of toluene-water-based surfaces.