A highly stabilized single crystalline nickel-rich LiNi0.8Co0.1Mn0.1O2 cathode through a novel surface spinel-phase modification

Dual Modification Strategy for Enhanced Cycling and Rate Performance of Ni-Rich Cathode Materials in Lithium-Ion Batteries

A great challenge in the commercialization process of layered Ni-rich cathode material LiNixCoyMn1-x-yO2 (NCM, x ≥ 80%) for lithium-ion batteries is the surface instability, which is exacerbated by the increase in nickel content. The high surface alkalinity and unavoidable cathode/electrolyte interface side reactions result in significant decrease for the capacity of NCM material. Surface coating and doping are common and effective ways to improve the electrochemical performance of Ni-rich cathode material. In this study, an in situ reaction is induced on the surface of secondary particles of NCM material to construct a stable lithium sulfate coating, while achieving sulfur doping in the near surface region. The synergistic modification of lithium sulfate coating and lattice sulfur doping significantly reduced the content of harmful residual lithium compounds (RLCs) on the surface of NCM material, suppressed the side reactions between the cathode material surface and electrolyte and the degradation of surface structure of the NCM material, effectively improved the rate capability and cycling stability of the NCM material.

Challenges and approaches of single-crystal Ni-rich layered cathodes in lithium batteries

High energy density and high safety are incompatible with each other in a lithium battery, which challenges today's energy storage and power applications. Ni-rich layered transition metal oxides (NMCs) have been identified as the primary cathode candidate for powering next-generation electric vehicles and have been extensively studied in the last two decades, leading to the fast growth of their market share, including both polycrystalline and single-crystal NMC cathodes. Single-crystal NMCs appear to be superior to polycrystalline NMCs, especially at low Ni content (≤60%). However, Ni-rich single-crystal NMC cathodes experience even faster capacity decay than polycrystalline NMC cathodes, rendering them unsuitable for practical application. Accordingly, this work will systematically review the attenuation mechanism of single-crystal NMCs and generate fresh insights into valuable research pathways. This perspective will provide a direction for the development of Ni-rich single-crystal NMC cathodes.

Enhanced Cyclability of LiNi0.6Co0.2Mn0.2O2 Cathodes by Integrating a Spinel Interphase in the Grain Boundary

Nickel-rich layered oxides are promising cathode materials for high-energy-density lithium-ion batteries. Unfortunately, the interfacial instability and intergranular cracks result in fast capacity fading and voltage fading during battery cycling. To address these issues, a coherent spinel interphase in the grain boundary of LiNi_0.6Co_0.2Mn_0.2O₂ (NCM) was successfully constructed via solution infusion and heat treatment. The results showed that the spinel (LiMn₂O₄) interphase could significantly reduce the formation of intergranular cracks during cycling. Meanwhile, the spinel structure on the primary particles effectively suppressed surface degradation, realizing the reduction of interface charge-transfer resistance and electrochemical polarization. As a result, the spinel-modified NCM cathode materials display superior electrochemical cyclability. The 1 wt % spinel phase-modified NCM delivers a discharge capacity of 154.1 mAh g^-1 after 300 cycles (1 C, 3-4.3 V) with an excellent capacity retention of 93%.

Controlled Synthesis of Single-Crystalline Ni-Rich Cathodes for High-Performance Lithium-Ion Batteries

Single-crystalline LiNi_0.8Co_0.1Mn_0.1O₂ (NCM811) has been considered as one of the most promising cathode materials. It addresses the pulverization issue present in its polycrystalline counterpart by eliminating intergranular cracks. However, synthesis of high-performance single-crystalline NCM is still a challenge owing to the lower structure stability of NCM811 at high calcination temperatures (≥900 °C), which is often required to grow single crystals. Herein, we report a synthesis process for microsized single-crystalline NCM811 particles with exposed (010) facets on their lateral sides [named as SC-NCM(010)], which includes the preparation of a well-dispersed microblock-like Ni_0.8Co_0.1Mn_0.1(OH)₂ precursor through coprecipitation assisted with addition of PVP and Na₂SiO₃ and subsequent lithiation of the precursor at 800 °C. The SC-NCM(010) cathode exhibits an excellent capacity retention rate (91.6% after 200 cycles at 1 C, 4.3 V) and a high rate capability (152.2 mAh/g at 20 C, 4.4 V), much superior to those of polycrystalline NCM811 cathodes. However, despite the removal of interparticle boundaries, when cycled between 2.8 and 4.5 V, the SC-NCM(010) cathode still suffers from structural changes including lattice gliding and intragranular cracking. These structural changes are correlated with the interior structural inhomogeneity, which is evidenced by the coexistence of H2 and H3 phases in the fully deintercalated state.

F-Doped Ni-Rich Layered Cathode Material with Improved Rate Performance for Lithium-Ion Batteries

Ni-rich layered cathode materials for lithium-ion batteries have received widespread attention due to their large capacity and low cost; however, the structural stability of the material needs to be improved. Herein, F-doped and undoped cathode materials prepared with an advanced co-precipitation method were used to measure the effect of F doping on the material. Compared to the undoped sample, the F-doped cathode materials exhibited an improved rate performance, because the porous structure of F-doped cathode materials is favorable for the infiltration of the electrolyte and the material, and the F-doped cathode material has a larger (003) crystal plane and a smaller Li+ migration barrier energy. This simple F-doping treatment strategy provides a promising way to improve the performance of Ni-rich layered cathode materials for lithium-ion batteries.

Improved Cycling Stability of LiNi0.8 Co0.1 Mn0.1 O2 Cathode Material via Variable Temperature Atomic Surface Reduction with Diethyl Zinc

High-Ni-rich layered oxides [e.g., LiNi_x Co_y Mn_z O₂ ; x > 0.5, x + y + z = 1] are considered one of the most promising cathodes for high-energy-density lithium-ion batteries (LIB). However, extreme electrode-electrolyte reactions, several interfacial issues, and structural instability restrict their practical applicability. Here, a shortened unconventional atomic surface reduction (ASR) technique is demonstrated on the cathode surface as a derivative of the conventional atomic layer deposition (ALD) process, which brings superior cell performances. The atomic surface reaction (reduction process) between diethyl-zinc (as a single precursor) and Ni-rich NMC cathode [LiNi_0.8 Co_0.1 Mn_0.1 O₂ ; NCM811] material is carried out using the ALD reactor at different temperatures. The temperature dependency of the process through advanced spectroscopy and microscopy studies is demonstrated and it is shown that thin surface film is formed at 100 °C, whereas at 200 °C a gradual atomic diffusion of Zn ions from the surface to the near-surface regions is taking place. This unique near-surface penetration of Zn ions significantly improves the electrochemical performance of the NCM811 cathode. This approach paves the way for utilizing vapor phase deposition processes to achieve both surface coatings and near-surface doping in a single reactor to stabilize high-energy cathode materials.

Spontaneous Strain Buffer Enables Superior Cycling Stability in Single-Crystal Nickel-Rich NCM Cathode

The capacity degredation in layered Ni-rich LiNi_xCo_yMn_zO₂ (x ≥ 0.8) cathode largely originated from drastic surface reactions and intergranular cracks in polycrystalline particles. Herein, we report a highly stable single-crystal LiNi_0.83Co_0.12Mn_0.05O₂ cathode material, which can deliver a high specific capacity (∼209 mAh g^-1 at 0.1 C, 2.8-4.3 V) and meanwhile display excellent cycling stability (>96% retention for 100 cycles and >93% for 200 cycles). By a combination of in situ X-ray diffraction and in situ pair distribution function analysis, an intermediate monoclinic distortion and irregular H3 stack are revealed in the single crystals upon charging-discharging processes. These structural changes might be driven by unique Li-intercalation kinetics in single crystals, which enables an additional strain buffer to reduce the cracks and thereby ensure the high cycling stability.

NCA, NCM811, and the Route to Ni-Richer Lithium-Ion Batteries

The aim of this article is to examine the progress achieved in the recent years on two advanced cathode materials for EV Li-ion batteries, namely Ni-rich layered oxides LiNi0.8Co0.15Al0.05O2 (NCA) and LiNi0.8Co0.1Mn0.1O2 (NCM811). Both materials have the common layered (two-dimensional) crystal network isostructural with LiCoO2. The performance of these electrode materials are examined, the mitigation of their drawbacks (i.e., antisite defects, microcracks, surface side reactions) are discussed, together with the prospect on a next generation of Li-ion batteries with Co-free Ni-rich Li-ion batteries.