High-efficiency leaching of valuable metals from waste Li-ion batteries using deep eutectic solvents

Intermolecular Vibrational and Orientational Dynamics of Deep Eutectic Solvents Composed of Lithium Bis(trifluoromethylsulfonyl)amide and Organic Amides Revealed by Dynamic Kerr Effect Spectroscopy

In this study, we investigated the intermolecular dynamics, including intermolecular vibration and orientational dynamics, of five deep eutectic solvents (DESs) consisting of lithium bis(trifluoromethylsulfonyl)amide and organic amides, such as acetamide, propanamide, N-methylacetamide, butyramide, and urea, at a mole ratio of 1:3 using femtosecond Raman-induced Kerr effect spectroscopy (fs-RIKES) and subpicosecond optical Kerr effect spectroscopy (ps-OKES). The fs-RIKES results showed that the line shape of the low-frequency band of the N-methylacetamide was trapezoidal, while that of the other organic amide-based DESs was bimodal. The peak and first moment of the intermolecular vibrational band appearing in the frequency range less than 250 cm-1 for the acetamide- and urea-based DESs were in a higher-frequency region compared to the other three DESs, indicating stronger intermolecular interactions. Furthermore, analysis of the intramolecular vibrational bands of the bis(trifluoromethylsulfonyl)amide anion showed that the population of the transoid conformer of the anion was slightly higher in the urea-based DES than in the other organic amide-based DESs, suggesting that urea solvate lithium cations more than the other organic amides. The slow relaxation dynamics of all five DESs were captured for up to 1 ns using ps-OKES. The slow relaxation dynamics also depended on the organic amide species. However, the slow relaxation time constant did not show a clear correlation with the viscosity; therefore, the relaxation dynamics of the DESs did not follow the Stokes-Einstein-Debye hydrodynamic model. The densities, viscosities, surface tensions, and electrical conductivities of the DESs were also measured for comparison with spectroscopic results.

A Review on Leaching of Spent Lithium Battery Cathode Materials Adopting Deep Eutectic Solvents

As a result of the swift surge in the adoption of electric vehicles, the quantity of spent lithium-ion power batteries has been growing at an exponential rate. Improper handling of these batteries can lead to the waste of strategic metal resources and pose risks to the environment and human health. Without doubt, it is essential to scientifically recover and reuse these spent power batteries, particularly by recovering positive electrode materials. Currently, there are several methods for recovering positive electrode materials, including pyrometallurgy, hydrometallurgy, bioleaching, and deep eutectic solvents (DESs) leaching. This review concetrated on the emerging technology of DESs leaching for positive electrode materials in spent lithium-ion battery. It provided an overview of the latest advancements in DESs leaching, considering factors such as acidity, reducibility, and coordination of DESs. The current technical status was analyzed and discussed, while also addressing the challenges and prospects for the development of DESs recovery in spent Li-ion power batteries. This work aims to offer practical guidance and serve as a foundation for additional studies and widespread implementation of DESs leaching for positive electrode materials.

Addressing the Reuse of Deep Eutectic Solvents in Li-Ion Battery Recycling: Insights into Dissolution Mechanism, Metal Recovery, Regeneration and Decomposition

Deep eutectic solvents (DESs) have garnered attention in Li-ion battery (LIB) recycling due to their declared eco-friendly attributes and adjustable metal dissolution selectivity, offering a promising avenue for recycling processes. However, DESs currently lack competitiveness compared to mineral acids, commonly used in industrial-scale LIB recycling. Current research primarily focuses on optimizing DES formulation and experimental conditions to maximize metal dissolution yields in standalone leaching experiments. While achieving yields comparable to traditional leaching systems is important, extensive DES reuse is vital for overall recycling feasibility. To achieve this, evaluating the metal dissolution mechanism can assist in estimating DES consumption rates and assessing process makeup stream costs. The selection of appropriate metal recovery and DES regeneration strategies is essential to enable subsequent reuse over multiple cycles. Finally, decomposition of DES components should be avoided throughout the designed recycling process, as by-products can impact leaching efficiency and compromise the safety and environmental friendliness of DES. In this review, these aspects are emphasized with the aim of directing research efforts away from simply pursuing the maximization of metal dissolution efficiency, towards a broader view focusing on the application of DES beyond the laboratory scale.

Green leaching of cold filter cakes using choline chloride-maleic acid deep eutectic solvent and molecular dynamics simulation

Deep eutectic solvents (DESs) represent a novel class of solvents characterized by their favorable biodegradability and compatibility, which have been used for dissolving various metals. In this study, choline chloride-maleic acid (ChCl-Me) DES was synthesized, and the FTIR technique was used to investigate the formation of DES. Then, ChCl-Me DES was applied to dissolve cold filter cakes (CFCs), and FTIR analysis proved the stability of DES during leaching. Response surface methodology (RSM) was used to investigate the effects of time, temperature, DES to CFC ratio, and stirring speed on the leaching efficiency of Zn, Ni, and Cd. Analysis of variance (ANOVA) showed that the leaching time has a significant effect on all three metals' leaching efficiency. Also, the DES to CFC ratio and the interaction between time and the DES to CFC ratio significantly affect Zn leaching efficiency. Moreover, the second order of the DES to CFC ratio significantly affects Cd leaching efficiency. Optimal conditions were determined as follows: a time of 20 hours, a DES to CFC ratio of 70, a temperature of 60 °C, and a stirring speed of 300 rpm. The UV-vis spectra of the leaching solution showed that metals leached as chlorides in DES. Also, CFC characterization by FESEM-EDS before and after leaching via ChCl-Me DES proved almost complete leaching of metals. Therefore, this solvent can be used as a suitable solvent for the cumulative dissolution of Zn, Ni, and Cd metals with a dissolution efficiency of 90%. Molecular dynamics (MD) simulation and density functional theory (DFT) were employed to obtain detailed information about the complexes formed by Zn, Cd, and Ni ions. The surface charge density, obtained from COSMO computations, shows the notable impact of Cl anions and O atoms within ChCl and Me compounds, respectively, on the Zn2+, Cd2+, and Ni2+ complexes. The radial distribution function (RDF) result highlights strong attractive interactions between ions and Cl- in ChCl, extending to bonded atoms. In addition, RDF results show that oxygen atoms in Me have an impact on CFC dissolution in ChCl-Me DES.

Realizing the Efficient Dissolution of Drag Reducer upon pH-Induced Demulsification of Inverse Polymer Emulsion

The increasing exploitation of fossil resources needs to shift people's attention to developing unconventional reservoir resources. Polyacrylamide-based emulsion drag reducers can effectively reduce the turbulence of fracturing fluid and improve oil recovery, but their release effect is poor, which limits their practical application. Here, we constructed a pH-responsive inverse polymer emulsion of poly(acrylamide-2-acrylamido-2-methylpropanesulfonic acid). Interestingly, HOA/Tween 80 exhibits remarkable pH-responsive behavior, which enables the monomer emulsion to change the type of emulsion under pH stimulation. Our results propose that the P(AM-AMPS) polymer emulsion is eluted with the same aqueous phase as the W/O P(AM-AMPS) polymer emulsion, thereby achieving the effect of drag reduction. P(AM-AMPS) can be rapidly released from the inverse polymer emulsion within 70 s upon pH stimulation, the drag reduction rate of which was 60.4%. Obviously, the inverse polymer emulsion prepared by a pH-responsive surfactant not only has good stability but also can achieve rapid release of the polymer upon pH stimulation, which supplies an interesting indication to explain why a balance exists between the stability of the emulsion and release of P(AM-AMPS).

Designing Low Toxic Deep Eutectic Solvents for the Green Recycle of Lithium-Ion Batteries Cathodes

The Lithium-ion battery (LIB) is one of the main energy storage equipment. Its cathode material contains Li, Co, and other valuable metals. Therefore, recycling spent LIBs can reduce environmental pollution and resource waste, which is significant for sustainable development. However, traditional metallurgical methods are not environmentally friendly, with high cost and environmental toxicity. Recently, the concept of green chemistry gives rise to environmental and efficient recycling technology, which promotes the transition of recycling solvents from organic solvents to green solvents represented by deep eutectic solvents (DESs). DESs are considered as ideal alternative solvents in extraction processes, attracting great attention due to their low cost, low toxicity, good biodegradability, and high extraction capacity. It is very important to develop the DESs system for LIBs recycling for sustainable development of energy and green economic development of recycling technology. In this work, the applications and research progress of DESs in LIBs recovery are reviewed, and the physicochemical properties such as viscosity, toxicity and regulatory properties are summarized and discussed. In particular, the toxicity data of DESs are collected and analyzed. Finally, the guidance and prospects for future research are put forward, aiming to explore more suitable DESs for recycling valuable metals in batteries.

Recovery of lithium and copper from anode electrode materials of spent LIBs by acidic leaching

In view of the importance of environmental protection and resource recovery, recycling of spent lithium ion batteries (LIBs) is quite necessary. In the present study, lithium and copper are recycled to lithium carbonate and copper oxide from anode electrode material of the spent LIBs. The anode electrode material is firstly treated with hydrochloric acid to leach lithium (96.6%) and then with nitric acid to leach copper (97.6%). Furthermore, lithium and copper are recovered as lithium carbonate and copper oxide from their respective solutions using precipitation and calcinations. These synthesized products are further characterized using XRD, FE-SEM, and EDX analysis. Finally, a simple process is proposed for the recovery of lithium and copper from anode electrode material of spent LIBs.

Synthesis of X@DRHC (X=Co, Ni, Mn) catalyst from comprehensive utilization of waste rice husk and spent lithium-ion batteries for efficient peroxymonosulfate (PMS) activation

Highly efficient resource recycling and comprehensive utilization play a crucial role in achieving the goal of reducing resource wasting, environmental protection, and achieving goal of sustainable development. In this work, the two kinds waste resources of agricultural rice husk and metal ions (Co, Ni, and Mn) from spent lithium-ion batteries have been skillfully utilized to synthesize novel Fenton-like catalysts. Desiliconized rice husk carbon (DRHC) with rich pore structure and large specific surface area from rice husk has been prepared and used as scalable carrier, and dandelion-like nanoparticles cluster could be grown in situ on the surface of the carrier by using metal ions contained waste water. The designed catalysts (X@DRHC) as well as their preparation process were characterized in detail by SEM, TEM, BET, XRD and XPS, respectively. Meanwhile, their catalytic abilities were also studied by activating potassium peroxomonosulfate (PMS) to remove methylene blue (MB). The results indicate X@DRHC displays excellent degradation efficiency on MB with wide pH range and stable reusability, which is suitable for the degradation of various dyes. This work has realized the recycling and high-value utilization of waste resources from biomass and spent lithium-ion batteries, which not only creates an efficient way to dispose waste resources, but also shows high economic benefits in large-scale water treatment.

Selective Extraction of Critical Metals from Spent Lithium-Ion Batteries

Selective and highly efficient extraction technologies for the recovery of critical metals including lithium, nickel, cobalt, and manganese from spent lithium-ion battery (LIB) cathode materials are essential in driving circularity. The tailored deep eutectic solvent (DES) choline chloride-formic acid (ChCl-FA) demonstrated a high selectivity and efficiency in extracting critical metals from mixed cathode materials (LiFePO₄:Li(NiCoMn)_1/3O₂ mass ratio of 1:1) under mild conditions (80 °C, 120 min) with a solid-liquid mass ratio of 1:200. The leaching performance of critical metals could be further enhanced by mechanochemical processing because of particle size reduction, grain refinement, and internal energy storage. Furthermore, mechanochemical reactions effectively inhibited undesirable leaching of nontarget elements (iron and phosphorus), thus promoting the selectivity and leaching efficiency of critical metals. This was achieved through the preoxidation of Fe and the enhanced stability of iron phosphate framework, which significantly increased the separation factor of critical metals to nontarget elements from 56.9 to 1475. The proposed combination of ChCl-FA extraction and the mechanochemical reaction can achieve a highly selective extraction of critical metals from multisource spent LIBs under mild conditions.

Sustainable recovery of phenolic antioxidants from real olive vegetation water with natural hydrophobic eutectic solvents and terpenoids

Olive oil production leads to the generation of olive mill wastewater (OMWW). Due to the presence of phenolic compounds, they are difficult to process, but they represent a source of high-added value chemicals since they have antioxidant and therapeutic properties. This work has studied the extraction of phenolic compounds from a type of OMWW, olive vegetation water, which presents these compounds in a more diluted dosage than in other studied to date, to revalue this waste stream. A real olive vegetation water from a Spanish olive oil producer was used, and liquid-liquid extraction was applied. Terpenoids and terpene-based hydrophobic eutectic solvents were systematically used to extract phenolic compounds following the concentrations of tyrosol, catechol, caffeic acid, and total phenolic content. By molecular simulation with the COSMO-RS method, 4 terpenoids, and 2 eutectic solvents were selected and compared with 2 conventional solvents. The Solvent/Feed ratio in the extraction of phenolic compounds was studied, showing that the solvents with the highest extraction results were geraniol, eucalyptol, and eutectic solvent menthol + camphor, which outperformed conventional solvents methyl isobutyl ketone and diisopropyl ether. Menthol + camphor gave total phenol extraction yields of 88.73% at a Solvent/Feed ratio in volume of 0.50, surpassing all solvents tested. A solvent reuse and regeneration process was applied by back-extraction of the 4 solvents: FTIR results showed the stability of the solvents while maintaining yields in the solvent reuse process. The phenolic compounds could be concentrated in the alkaline phase to factors up to 49.3 to the initial concentration in olive vegetation water. The alkaline phases were neutralized to obtain a precipitate with a caffeic acid content of up to 26 % wt%, and a tyrosol-rich supernatant with a concentration of up to 6.54 g/L. This work proposes a process using natural solvents to extract phenolic compounds from olive vegetation water.

Toward the efficient direct regeneration of spent cathode materials through the effect of residual sodium ions analysis

Recycling spent lithium-ion batteries is an important means for promoting sustainability within the energy industry. In this study, the effects of residual sodium on the regeneration process and the performance of spent LiNi_0.5Co_0.2Mn_0.3O₂ were explored. An appropriate amount of residual sodium was found to improve the properties of the regenerated material, with the best cycle performance and rate performance at a residual sodium of 3 mol %. The first-cycle and 100-cycle discharge capacities were 136.4 mA h g^-1 and 120 mA h g^-1, respectively, with a capacity retention rate of 87.98% after 100 cycles at a rate of 1 C. The electrochemical performance of the regenerated cathode materials was improved because sodium occupied the lithium sites in the crystal structure, providing a channel for lithium deintercalation. These results indicate that the residual sodium ions should be monitored in appropriate quantities to improve the efficiency of recycling spent lithium-ion batteries.