Radio frequency tempering uniformity investigation of frozen beef with various shapes and sizes

Thawing methods affect quality properties and protein denaturation of frozen beef

Balancing efficiency and meat quality during thawing remains a big challenge for meat industry. In this study, the effects of three thawing methods, including ultrasound-assisted thawing (UT), solid-state microwave thawing (SMT) and traditional air thawing (CT) on the thawing features, quality attributes and protein physicochemical properties of beef in a pilot scale, were investigated. COMSOL Multiphysics simulation was employed to optimize the thawing process, identifying an optimal endpoint of no more than -2 °C. Results showed that optimized SMT helpfully avoided overheating, improved thawing efficiency and kept better water-holding capacity, microstructure and lower oxidation. In contrast, UT maintained better protein conformation and color, especially in a* value, but serious mechanical damage caused worse texture and aggravated protein oxidation, which limited its application. Thus, SMT could be a promising solution for industrial meat thawing applications.

The combined effect of cold plasma and radio frequency on the preservation of cooked crayfish during refrigerated storage

To improve the shelf life of crayfish, the preservation effects of cold plasma (CP) and radio frequency (RF) treatments were investigated in this study. The crayfish samples were treated by CP (130 kV, 3 min), RF (3.5 kW, 15 min) or their combinations and stored at 4 °C. Afterward, the quality attributes (microbial stability, physicochemical parameters, water distribution and protein structures) of the treated crayfish tails were measured during 12 days. According to the total viable count (TVC) and total volatile basic nitrogen (TVB-N) values, the CK samples became unacceptable during 3-6 days, while the RF + CP treatment extended the shelf-life to 9-12 days. Besides, the thiobarbituric acid reactive substances (TBARS) values for all the investigated crayfish samples were maintained within 11 mg/100 g throughout the whole storage period. Low-field nuclear magnetic resonance (LF-NMR) analysis indicated that the samples after RF treatments exhibited less free water contents than those without RF treatments, implying that RF treatments might restrict the water migration. Moreover, Fourier transform infrared (FTIR) spectroscopy analysis revealed that RF + CP treatments slightly reduced the α-helix contents and increased the contents of β-sheet and random coil in crayfish proteins, while these structural changes were not obvious at the later stage of storage. In addition, the RF + CP treatment effectively delayed the color and textural deterioration of crayfish during storage. Overall, this study showed that the combined treatments of RF and CP effectively extended the shelf life of crayfish and improved the storage quality.

Advancements and perspectives of novel freezing and thawing technologies effects on meat: A review

Freezing is an effective method to extend the shelf life of meat. Traditional slow freezing technologies tend to damage muscle cells due to the formation of large ice crystals. Before further processing, frozen meat needs to undergo a thawing process. Traditional thawing technologies require long thawing times, which may increase the drip loss and accelerate the bacterial growth rate. Quality deterioration and nutrient reduction are common problems in frozen meat. To produce high-quality frozen meat, novel freezing and thawing technologies have been developed constantly over the past decades. This review investigated the effects of eight novel freezing technologies and seven novel thawing technologies on frozen meat quality. Novel freezing technologies with rapid freezing rates contribute to forming small and uniformly distributed ice crystals, thereby reducing the damage to muscle cells. Some novel thawing technologies increase the thawing efficiency by exposing the meat to energy fields to heat all parts of the meat concurrently. Additionally, the principles of these technologies are summarized. Single-method freezing and thawing have limitations in preserving the quality of fresh meat. Therefore, this review also discussed the potential application of combined freezing/thawing technologies, which can better maintain moisture distribution, reduce color and texture changes, and lower lipid and protein oxidation. Many challenges remain in the exploitation of novel freezing/thawing technologies. Further research could focus on investigating the mechanisms and industrial applications of these technologies, establishing models to describe freezing/thawing processes, and exploring different freezing/thawing equipment based on differences in myofibril structure and tissue moisture content.

Study on the effects of radio frequency blanching on polyphenol oxidase activity, physicochemical properties, and microstructure of iron yam

The effects of radio frequency (RF) and hot water blanching on polyphenol oxidase (PPO) activity, physicochemical properties, and microstructure of iron yams were investigated. The heating rate of RF was the largest, and the heating uniformity was the best at the electrode gap of 160 mm and the material height of 90 mm. The residual activity of PPO was significantly reduced from 49.95% to 4.21%, whereas the RF heating temperature (65-85°C) increased (p < 0.05). The color and texture of yams treated with RF blanching were better preserved compared with those of hot water blanching at a similar degree of enzyme inactivation. The microstructure showed that these changes in physicochemical properties were caused by cellular damage. The surface cells of yams were more severely damaged than the center cells after hot water blanching at 95°C for 3 min. Moreover, the surface cells after hot water blanching also showed more damage than the cells after RF blanching. Thus, RF blanching is a technique with development potential in the food industry.

Radio frequency-only thermal processing of skimmed milk powder: Case study on the influence of RF heating profile on quality and Salmonella Typhimurium inactivation

Radio frequency (RF) is a dielectric heating technology that allows rapid and volumetric heating of milk powder, outperforming the heating uniformity of conventional powder heating methods. Typically, RF milk powder processing consists of a fast RF heating phase, followed by an oven heating phase in temperatures around 90 °C. This methodology can result in milk powder quality deterioration due to non-uniform temperature distributions and local overheating. Radio frequency-only processes with a more gradual heating rate are alternative solutions to minimise the impact on milk powder quality. This study investigated the effect of the heating rate on the microbial inactivation of Salmonella Typhimurium inoculated in skimmed milk powder, as well as the effect of each process on two quality characteristics, colour and solubility. Overall, a slower heating profile resulted in sufficient inactivation rates of Salmonella in skimmed milk powder, while still providing a high-quality end product. A 4-log reduction was achieved by treating the skimmed milk powder up to 95 °C using a slower, longer heating rate. No statistically significant changes were observed in the solubility of skimmed milk powder and only the harshest treatment to 95 °C led to a slight increase in the yellowness of the skimmed milk powder colour.

Process optimization of wheat flour crisp puffing by radio frequency and the accompanying property changes of starch

This research performed the process optimization of wheat flour crisp puffing by radio frequency (RF) and investigated the accompanying property changes of starch. Experiments were performed in a 6 kW, 27.12 MHz pilot-scale RF system. The results showed that the volume expansion was highest (220%) when the conditions were employed as follows: electrode gap (115 mm); height of the sample (55 mm); initial moisture content of the sample (30%). Under these conditions, the samples were puffed at 120 s by RF, and changes in the starch properties were further observed. The results showed that the structure of the starch was destroyed, changing from oval and spherical in shape to fragmented. The crystal type of the starch changed from A to A + V types. Its crystal order was reduced, and the Fourier-infrared spectrum showed that the ratio of (1048/1022) cm-1 decreased from 1.142 to 1.047. The crystallinity decreased from 48.27% to 17.57%. These changes will help starch digestion and absorption in human body. These results indicated that RF puffing could become a potential development method for puffed snacks. PRACTICAL APPLICATION: In this study, the processes of radio frequency puffing wheat flour chips were optimized, and the changes of starch properties during puffing were studied. Therefore, this research provided a theoretical basis for the industrial application of radio frequency puffing.

Influence of microbial cell morphology and composition on radio frequency heating of simple media at different frequencies

The effect of Listeria monocytogenes, Salmonella Typhimurium, and Saccharomyces cerevisiae on RF heating was studied in sterilized Milli-Q water and saline solution during treatments at 27.0 ± 0.6 MHz and 3.0 ± 0.02 MHz for 30 min. The presence of microorganisms caused a significant increase in temperature (maximum to 54.9 °C), with no significant decrease in cell numbers being observed for any conditions. For both media and frequencies, heating rates followed the order S. Typhimurium ≤ L. monocytogenes ≤ S. cerevisiae, except for heating at 3.0 ± 0.02 MHz in saline solution, where heating rates for S. cerevisiae and S. Typhimurium were equal. Generally, heating rates for microorganisms were significantly higher at 27.0 ± 0.6 MHz than at 3.0 ± 0.02 MHz, except for the S. cerevisiae case. Observed phenomena were probably caused by differences in the cell lipid and peptidoglycan content, with interaction effects with salt being present. This study was the first to investigate the influence of the presence of microorganisms on heating behavior of simple media. On the long term, more research on this topic could lead to finding specific RF frequencies more suitable for the heating of specific media and products for various applications.

Evaluation of Pilot-Scale Radio Frequency Heating Uniformity for Beef Sausage Pasteurization Process

Radio frequency (RF) heating has the advantages of a much faster heating rate as well as the great potential for sterilization of food compared to traditional thermal sterilization. A new kettle was designed for sterilization experiments applying RF energy (27.12 MHz, 6 kW). In this research, beef sausages were pasteurized by RF heating alone, the dielectric properties (DPs) of which were determined, and heating uniformity and heating rate were evaluated under different conditions. The results indicate that the DPs of samples were significantly influenced (p < 0.01) by the temperature and frequency. The electrode gap, sample height and NaCl content had significant effects (p < 0.01) on the heating uniformity when using RF energy alone. The best heating uniformity was obtained under an electrode gap of 180 mm, a sample height of 80 mm and NaCl content of 3%. The cold points and hot spots were located at the edge of the upper section and geometric center of the sample, respectively. This study reveals the great potential in solid food for pasteurization using RF energy alone. Future studies should focus on sterilization applying RF energy and SW simultaneously using the newly designed kettle.

Effects of Radio Frequency Tempering on the Temperature Distribution and Physiochemical Properties of Salmon (Salmo salar)

Salmon (Salmo salar) is a precious fish with high nutritional value, which is perishable when subjected to improper tempering processes before consumption. In traditional air and water tempering, the medium temperature of 10 °C is commonly used to guarantee a reasonable tempering time and product quality. Radio frequency tempering (RT) is a dielectric heating method, which has the advantage of uniform heating to ensure meat quality. The effects of radio frequency tempering (RT, 40.68 MHz, 400 W), water tempering (WT + 10 °C, 10 ± 0.5 °C), and air tempering (AT + 10 °C, 10 ± 1 °C) on the physiochemical properties of salmon fillets were investigated in this study. The quality of salmon fillets was evaluated in terms of drip loss, cooking loss, color, water migration and texture properties. Results showed that all tempering methods affected salmon fillet quality. The tempering times of WT + 10 °C and AT + 10 °C were 3.0 and 12.8 times longer than that of RT, respectively. AT + 10 °C produced the most uniform temperature distribution, followed by WT + 10 °C and RT. The amount of immobile water shifting to free water after WT + 10 °C was higher than that of RT and AT + 10 °C, which was in consistent with the drip and cooking loss. The spaces between the intercellular fibers increased significantly after WT + 10 °C compared to those of RT and AT + 10 °C. The results demonstrated that RT was an alternative novel salmon tempering method, which was fast and relatively uniform with a high quality retention rate. It could be applied to frozen salmon fillets after receiving from overseas catches, which need temperature elevation for further cutting or consumption.

Effects of Radio Frequency Tempering on the Texture of Frozen Tilapia Fillets

Radio frequency (RF) tempering has been proposed as a new alternative method for tempering frozen products because of its advantages of rapid and volumetric heating. In this study, the texture of RF-tempered frozen tilapia fillets was determined under different RF conditions, the effects of related factors on the texture were analyzed, and the mechanisms by which RF tempering affected the texture of the tempered fillets were evaluated. The results show that the springiness (from 0.84 mm to 0.79 mm), cohesiveness (from 0.64 mm to 0.57 mm), and resilience (from 0.33 mm to 0.25 mm) decreased as the electrode gap was increased and the power remained at 600 W, while the shear force increased as the power was increased for the 12 cm electrode gap (from 15.18 N to 16.98 N), and the myofibril fragmentation index (MFI) values were markedly higher at 600 W than at 300 W or 900 W (p < 0.05). In addition, the tempering uniformity had a positive effect on hardness and chewiness. The statistical analysis showed that the texture after RF tempering under different RF conditions correlated relatively strongly with the free water content, cooking loss, and migration of bound water to immobilized water. The decrease in free water and bound water migration to immobilized water resulted in a significant increase in cohesiveness and resilience.

Finite Element Method for Freezing and Thawing Industrial Food Processes

Freezing is a well-established preservation method used to maintain the freshness of perishable food products during storage, transportation and retail distribution; however, food freezing is a complex process involving simultaneous heat and mass transfer and a progression of physical and chemical changes. This could affect the quality of the frozen product and increase the percentage of drip loss (loss in flavor and sensory properties) during thawing. Numerical modeling can be used to monitor and control quality changes during the freezing and thawing processes. This technique provides accurate predictions and visual information that could greatly improve quality control and be used to develop advanced cold storage and transport technologies. Finite element modeling (FEM) has become a widely applied numerical tool in industrial food applications, particularly in freezing and thawing processes. We review the recent studies on applying FEM in the food industry, emphasizing the freezing and thawing processes. Challenges and problems in these two main parts of the food industry are also discussed. To control ice crystallization and avoid cellular structure damage during freezing, including physicochemical and microbiological changes occurring during thawing, both traditional and novel technologies applied to freezing and thawing need to be optimized. Mere experimental designs cannot elucidate the optimum freezing, frozen storage, and thawing conditions. Moreover, these experimental procedures can be expensive and time-consuming. This review demonstrates that the FEM technique helps solve mass and heat transfer equations for any geometry and boundary conditions. This study offers promising insight into the use of FEM for the accurate prediction of key information pertaining to food processes.

Radio frequency processing and recent advances on thawing and tempering of frozen food products

During radio frequency (RF) thawing-tempering (defrosting) of frozen food products, some regions, mostly along the corners and edges, heat-thaw first due to the strong interaction of electric field and evolved heating leading to temperature increase. Resulting higher power absorption along these regions, compared to the rest of the volume, is the major cause of this problem. Besides, increase in temperature with phase change results in a significant increase of dielectric properties. This situation leads to runaway heating, which triggers the non-uniform temperature distribution in an accelerated manner. All these power absorption and temperature non-uniformity-based changes lead to significant quality changes, drip losses, and microbial growth. Based on this background, the objective of this review was to provide a comprehensive background regarding the most relevant and novel defrosting application studies using RF process, dielectric property data for frozen foods in the RF band, and novel mathematical modeling based computer simulation approaches to achieve a uniform process. Experimental and modeling studies were related with electrode position, sample geometry and size, electrode gap of the applied RF process, and the potential of charged electrode. Applying translational and rotational movement of the food product and the charged electrode vertical movement during the process to adjust the electric field and use of two-cavity systems and curved electrodes were also explained in detail. The data presented in this review is expected to give an insight information for further development of innovative RF thawing/tempering systems.

A comprehensive review on recent developments of radio frequency treatment for pasteurizing agricultural products

Recent pathogen incidents have forced food industry to seek for alternative processes in postharvest pasteurization of agricultural commodities. Radio frequency (RF) heating has been used as one alternative treatment to replace chemical fumigation and other conventional thermal methods since it is relatively easy to apply and leaves no chemical residues. RF technology transfers electromagnetic energy into large bulk volume of the products to provide a fast and volumetric heating. There are two types of RF technology commonly applied in lab and industry to generate the heat energy: free running oscillator and 50-Ω systems. Several reviews have been published to introduce the application of RF heating in food processing. However, few reviews have a comprehensive summary of RF treatment for pasteurizing agricultural products. The objective of this review was to introduce the developments in the RF pasteurization of agricultural commodities and to present future directions of the RF heating applications. While the recent developments in the RF pasteurization were presented, thermal death kinetics of targeted pathogens as influenced by water activity, pathogen species and heating rates, non-thermal effects of RF heating, combining RF heating with other technologies for pasteurization, RF heating uniformity improvements using computer simulation and development of practical RF pasteurization processes were also focused. This review is expected to provide a comprehensive understanding of RF pasteurization for agricultural products and promote the industrial-scale applications of RF technology with possible process protocol optimization purposes.