Towards industrial production of microalgae without temperature control: The effect of diel temperature fluctuations on microalgal physiology

Enhancing process monitoring and control in novel carbon capture and utilization biotechnology through artificial intelligence modeling: An advanced approach toward sustainable and carbon-neutral wastewater treatment

Integrating carbon capture and utilization (CCU) technologies into wastewater treatment plants (WWTPs) is essential for mitigating greenhouse gas (GHG) emissions and enhancing environmental sustainability, but further advancements in process monitoring and control are critical to optimizing treatment performance. This study investigates the application of artificial intelligence (AI) modeling to enhance process monitoring and control in a novel integrated CCU biotechnology with a moving bed biofilm reactor (MBBR) sequenced with an algal photobioreactor (aPBR). This system reduces GHG and odour emissions simultaneously. Several machine learning (ML) models, including artificial neural networks (ANNs), support vector machines (SVM), random forest (RF), and least-squares boosting (LSBoost), were tested. The LSBoost was the most suitable for modeling the MBBR + aPBR system, exhibiting the highest accuracy in predicting CO2 (R2 = 0.97) and H2S (R2 = 0.95) emissions from the MBBR. LSBoost also achieved the highest accuracy for predicting CO2 (R2 = 0.85) and H2S (R2 = 0.97) outlet concentrations from the aPBR. These findings underscore the importance of aligning AI algorithms to the characteristics of the treatment technology. The proposed AI models outperformed conventional statistical methods, demonstrating their ability to capture the complex, nonlinear dynamics typical of processes in environmental technologies. This study highlights the potential of AI-driven monitoring and control systems to significantly improve the efficiency of CCU biotechnologies in WWTPs for climate change mitigation and sustainable wastewater management.

The potential of Pavlovophyceae species as a source of valuable carotenoids and polyunsaturated fatty acids for human consumption

Microalgae are a group of microorganisms, mostly photoautotrophs with high CO2 fixation capacity, that have gained increased attention in the last decades due to their ability to produce a wide range of valuable metabolites, such as carotenoids and polyunsaturated fatty acids, for application in food/feed, pharmaceutical, and cosmeceutical industries. Their increasing relevance has highlighted the importance of identifying and culturing new bioactive-rich microalgae species, as well as of a thorough understanding of the growth conditions to optimize the biomass production and master the biochemical composition according to the desired application. Thus, this review intends to describe the main cell processes behind the production of carotenoids and polyunsaturated fatty acids, in order to understand the possible main triggers responsible for the accumulation of those biocompounds. Their economic value and the biological relevance for human consumption are also summarized. In addition, an extensive review of the impact of culture conditions on microalgae growth performance and their biochemical composition is presented, focusing mainly on the studies involving Pavlovophyceae species. A complementary description of the biochemical composition of these microalgae is also presented, highlighting their potential applications as a promising bioresource of compounds for large-scale production and human and animal consumption.

Optimization of Cultivation Conditions of Native Microalga Scenedesmus quadricauda and Evaluation of Lipids for Enhanced Biodiesel Production

Biofuels are considered to be among the primary alternatives to the use of fossil fuels. These fuels, made from feedstock or waste raw materials, have the advantage of being renewable and contributing much less to global warming. Microalgae are a promising biodiesel source. Microalgae, unlike traditional crops that are now used to make commercialized biodiesel, may be grown on non-agricultural land and has a greater capacity for growth and yield. Cultivation has been considered as a critical stage in the generation of biofuels. The goal of the present study is to learn that Scenedesmus quadricauda has a potential for biodiesel production in the near future. Optimization studies revealed that BG-11 medium, temperature of 25 °C, pH 7.0, glucose and sucrose (as carbon sources), static condition (for lipid accumulation) & shaking condition (for biomass yield), cultivation days of 18, 21, and 24 day, NaNO3 dosing of 1.0 mM followed by 0.8 mM (on 5th day of cultivation), 3% yeast extract dosing, 3000 lx light intensity, photoperiod cycles of 24L/0D (for biomass yield) and 18L/6D (for lipid production) and 10 mM concentration of NaCl (salinity stress) can be regarded as best suited physio-biochemical parameters for efficient biomass and lipid yield from S. quadricauda. FTIR indicated presence of various stretching of carbohydrates and lipids that again is supporting biodiesel production capability of S. quadricauda. SEM showed that cells of S. quadricauda under stress conditions became fragmented separated from coenobium and were not so compactly arranged. Present optimization studies along with Nile red fluorescence, FTIR and SEM revealed that S. quadricauda could be a suitable candidate to produce good quality biofuel and that also in stress conditions.

Graphical Abstract

Outdoor cultivation of Picochlorum sp. in a novel V-shaped photobioreactor on the Caribbean island Bonaire

Microalgae are a promising renewable feedstock that can be produced on non-arable land using seawater. Their biomass contains proteins, lipids, carbohydrates, and pigments, and can be used for various biobased products, such as food, feed, biochemicals, and biofuels. For such applications, the production costs need to be reduced, for example, by improving biomass productivity in photobioreactors. In this study, Picochlorum sp. (BPE23) was cultivated in a prototype of a novel outdoor V-shaped photobioreactor on Bonaire (12°N, 68°W). The novel photobioreactor design was previously proposed for the capture and dilution of sunlight at low-latitude locations. During several months, the biomass productivity of the local thermotolerant microalgae was determined at different dilution rates in continuous dilution and batch dilution experiments, without any form of temperature control. Reactor temperatures increased to 35°C-45°C at midday. In the continuous dilution experiments, high average biomass productivities of 28-31 g m-2 d-1 and photosynthetic efficiencies of 3.5%-4.3% were achieved. In the batch dilution experiments, biomass productivities were lower (17-23 g m-2 d-1), as microalgal cells likely experienced sudden light and temperature stress after daily reactor dilution. Nonetheless, dense cultures were characterized by high maximum photosynthetic rates, illustrating the potential of Picochlorum sp. for fast growth under outdoor conditions.

Carbon neutrality in wastewater treatment plants: An integrated biotechnological-based solution for nutrients recovery, odour abatement and CO2 conversion in alternative energy drivers

Wastewater treatment plants play a crucial role in water security and sanitation, ensuring ecosystems balance and avoiding significant negative effects on humans and environment. However, they determine also negative pressures, including greenhouse gas and odourous emissions, which should be minimized to mitigate climate changes besides avoiding complaints. The research has been focused on the validation of an innovative integrated biological system for the sustainable treatment of complex gaseous emissions from wastewater treatment plants. The proposed system consists of a moving bed biofilm reactor coupled with an algal photobioreactor, with the dual objective of: i) reducing the inlet concentration of the odourous contaminants (in this case, hydrogen sulphide, toluene and p-xylene); ii) capturing and converting the carbon dioxide emissions produced by the degradation process into exploitable algal biomass. The first reactor promoted the degradation of chemical compounds up to 99.57% for an inlet load (IL) of 22.97 g m-3 d-1 while the second allowed the capture of the CO2 resulting from the degradation of gaseous compounds, with biofixation rate up to 81.55%. The absorbed CO2 was converted in valuable feedstocks, with a maximum algal biomass productivity in aPBR of 0.22 g L-1 d-1. Dairy wastewater has been used as alternative nutrient source for both reactors, with a view of reusing wastewater while cultivating biomass, framing the proposed technology in a context of a biorefinery within a circular economy perspective. The biomass produced in the algal photobioreactor was indeed characterized by a high lipid content, with a maximum percentage of lipids per dry weight biomass of 35%. The biomass can therefore be exploited for the production of alternative and clean energy carrier. The proposed biotechnology represents an effective tool for shifiting the conventional plants in carbon neutral platform for implementing principles of ecological transition while achieving high levels of environmental protection.

Efficient supply with carbon dioxide from flue gas during large scale production of microalgae: A novel approach for bioenergy facades

The efficiency of using enriched CO2 from flue gas for large scale production of the green microalgae Chlorella sorokiniana in a bioenergy facade was studied. Using a membrane device, the enrichment of CO2 from heating system flue gas in the low pressure product gas was up to 49 vol% and the CO2 recovery was 62 %. With a static mixer the re-compressed product gas was applied to the culture medium with mean losses during cultivation of only 24 %. Thereby the pH could be maintained at a mean of 6.2 and a temperature always below 28 °C, both optimal for growth of Chlorella sorokiniana. Although PAR solar radiation during midday always exceeded 1000 µmol m-2 s-1 mean photosynthetic efficiency was 0.54 g mol-1. Results indicate that the chosen approach for CO2 supply overcomes the problem of CO2 losses and allows for a more economic and sustainable microalgae production in a bioenergy facade.

Abiotic factors improving fatty acid profiling of freshwater indigenous microalgae isolated from Kumaun region of Uttarakhand, India

Microalgae have grabbed huge attention as a potential feedstock for biofuel production in response to the rise in energy consumption and the energy crisis. In the present study, indigenous microalgal strains were isolated from four freshwater lakes in the Kumaun region, Uttarakhand, India. Based on growth and lipid profiles, the four best-performing isolates were selected for further experiments. Initial identification of isolates was done by morphological observations, which were further validated by molecular identification using ITS sequencing. The screened cultures were subjected to abiotic stress conditions (varying concentrations of nitrogen and different temperatures) to monitor the biomass, lipid accumulation, and biochemical compositions (chlorophyll and carotenoids). The quantification of fatty acids was checked via gas chromatographic analysis. The strains were identified as KU_MA3 Chlamydopodium starrii, KU_MA4 Tetradesmus nygaardii, KU_MA5 Desmodesmus intermedius, and KU_MA6 Tetradesmus nygaardii. KU_MA3 Chlamydopodium starrii showed the best results in terms of growth and lipid production at 21 °C and 0.37 g/L NaNO2 concentration. The percentage of fatty acid methyl esters (FAMEs) attained >80% and met the standard for biodiesel properties. The strain has the potential to attain higher biomass and accumulate higher lipid content, and after some more studies, it can be used for upscaling processes and large-scale biodiesel production.

Multi-omics insights into the mechanism of the high-temperature tolerance in a thermotolerant Chlorella sorokiniana

Improving high-temperature tolerance of microalgae is crucial to enhance the robustness and economy of microalgae industrial production. Herein, a continuous adaptive laboratory evolution (ALE) system was developed to generate the thermotolerant strain of Chlorella sorokiniana. The resulting thermotolerant strain TR42 exhibited excellent cell growth and biomass production at 42 °C, the temperature that the original strain (OS) could not survive. The high-temperature resistant mechanism of TR42 was investigated by integrating the physiology, transcriptome, proteome and metabolome analyses, which involved enhancing antioxidant capacity, maintaining protein homeostasis, remodeling photosynthetic metabolism, and regulating the synthesis of heat-stress related metabolites. The proof-of-concept high-temperature outdoor cultivation demonstrated that TR42 exhibited 1.15- to 5.72-fold increases in biomass production and 1.62- to 7.04-fold increases in lipid productivity compared to those of OS, respectively, which provided a promising platform for microalgae industrial production. Thus, the multi-system thermotolerant mechanism of TR42 offered potential targets for enhancing high-temperature tolerance of microalgae.

Description of Neochlorella semenenkoi gen. et. sp. nov. (Chlorophyta, Trebouxiophyceae), a Novel Chlorella-like Alga with High Biotechnological Potential

Despite many publications about Chlorella-like algae, their reliable and accurate identification is still difficult due to their simplicity and high phenotypic plasticity. The molecular approach has revolutionized our understanding of the diversity of ’small green balls’, and a natural classification of this group is currently being developed. This work is aimed at providing a detailed study of the phylogenetic position, morphology, ultrastructure, and physiology of the biotechnologically remarkable Chlorella-like strain IPPAS C-1210. Based on the SSU–ITS1–5.8S–ITS2 phylogeny, genetic distances, and the presence of compensatory base changes (CBCs) in ITS1 and conserved regions of ITS2 secondary structures, we describe a new genus, Neochlorella, with IPPAS C-1210 as the authentic strain of the type species, N. semenenkoi gen. and sp. nov. In addition, we justify the reassignment of the strain C. thermophila ITBB HTA 1–65 into N. thermophila comb. nov. The distinctive ultrastructural and physiological traits of the new species are discussed.

Thermal-tolerant potential of ordinary Chlorella pyrenoidosa and the promotion of cell harvesting by heterotrophic cultivation at high temperature

During the heterotrophic cultivation of microalgae, a cooled process against temperature rise caused by the metabolism of exogenous organic carbon sources greatly increases cultivation cost. Furthermore, microalgae harvesting is also a cost-consuming process. Cell harvesting efficiency is closely related to the characteristics of the algal cells. It may be possible to change cell characteristics through controlling culture conditions to make harvesting easier. In this study, the mesophilic Chlorella pyrenoidosa was found to be a thermal-tolerant species in the heterotrophic mode. The cells could maintain their maximal specific growth rate at 40°C and reached 1.45 day−1, which is equivalent to that of cultures at 35°C but significantly higher than those cultured at lower temperatures. Interestingly, the cells cultured at 40°C were much easier to be harvested than those at lower temperatures. The harvesting efficiency of the cells cultured at 40°C reached 96.83% after sedimentation for 240 min, while the cells cultured at lower temperatures were reluctant to settle. Likely, the same circumstance occurred when cells were harvested by centrifugation or flocculation. The promotion of cell harvesting for cells cultured at high temperatures was mainly attributed to increased cell size and decreased cell surface charge. To the best of our knowledge, this is the first report that cells cultured at high temperatures can promote microalgae harvesting. This study explores a new approach to simplify the cultivation and harvesting of microalgae, which effectively reduces the microalgae production cost.

Year-round sustainable biomass production potential of Nannochloris sp. in outdoor raceway pond enabled through strategic photobiological screening

Microalgae cultivation utilizes the energy of sunlight to reduce carbon dioxide (CO₂) for producing renewable energy feedstock. The commercial success of the biological fixation of carbon in a consistent manner depends upon the availability of a robust microalgae strain. In the present work, we report the identification of a novel marine Nannochloris sp. through multiparametric photosynthetic evaluation. Detailed photobiological analysis of this strain has revealed a smaller functional antenna, faster relaxation kinetics of non-photochemical quenching, and a high photosynthetic rate with increasing light and temperatures. Furthermore, laboratory scale growth assessment demonstrated a broad range halotolerance of 10-70 parts per thousand (PPT) and high-temperature tolerance up to 45 °C. Such traits led to the translation of biomass productivity potential from the laboratory scale (0.2-3.0 L) to the outdoor 50,000 L raceway pond scale (500-m²) without any pond crashes. The current investigation revealed outdoor single-day peak areal biomass productivity of 43 g m^-2 d^-1 in summer with an annual (March 2019-February 2020) average productivity of 20 g m^-2 d^-1 in seawater. From a sustainability perspective, this is the first report of successful round-the-year (> 347 days) multi-season (summer, monsoon, and winter) outdoor cultivation of Nannochloris sp. in broad seawater salinity (1-57 PPT), wide temperature ranges (15-40 °C), and in fluctuating light conditions. Concurrently, outdoor cultivation of this strain demonstrated conducive fatty acid distribution, including increased unsaturated fatty acids in winter. This inherent characteristic might play a role in protecting photosynthesis machinery at low temperatures and in high light stress. Altogether, our marine Nannochloris sp. showed tremendous potential for commercial scale cultivation to produce biofuels, food ingredients, and a sustainable source for vegetarian protein.

A two-prong mutagenesis and adaptive evolution strategy to enhance the temperature tolerance and productivity of Nannochloropsis oculata

Incorporation of microalgae in biorefineries intended to help society reach carbon neutrality is hindered by algal growth inhibition at high temperatures, necessitating the use of costly and carbon-intensive cooling systems. In the present study, a two-prong strategy of random mutagenesis and adaptive laboratory evolution to generate robust thermotolerant strains of Nannochloropsis oculata, was used. The best mutants demonstrated increased productivity at 35 °C, which was 10 °C higher than the optimal temperature of the wild type. In a 2-L photobioreactor at 35 °C, biomass and lipid productivity were 1.43-fold and 2.24-fold higher, respectively, than wild type at 25 °C. Higher pigment and carbohydrate content contributed to the mutants' rapid growth and enhanced photosynthetic efficiency. Metabolomics and lipidomics showed rewiring of the central carbon metabolism and membrane lipid synthesis in thermotolerant strains to ensure cellular homeostasis without compromising productivity. Tagatose and phosphatidylethanolamine upregulation were identified as future genetic targets for further enhancing lipid production.

Genetic mechanisms underlying increased microalgal thermotolerance, maximal growth rate, and yield on light following adaptive laboratory evolution

BACKGROUND

Adaptive laboratory evolution (ALE) is a powerful method for strain optimization towards abiotic stress factors and for identifying adaptation mechanisms. In this study, the green microalga Picochlorum sp. BPE23 was cultured under supra-optimal temperature to force genetic adaptation. The robustness and adaptive capacity of Picochlorum strains turned them into an emerging model for evolutionary studies on abiotic stressors such as temperature, salinity, and light.

RESULTS

Mutant strains showed an expanded maximal growth temperature of 44.6 °C, whereas the maximal growth temperature of the wild-type strain was 42 °C. Moreover, at the optimal growth temperature of 38 °C, the biomass yield on light was 22.3% higher, and the maximal growth rate was 70.5% higher than the wild type. Genome sequencing and transcriptome analysis were performed to elucidate the mechanisms behind the improved phenotype. A de novo assembled phased reference genome allowed the identification of 21 genic mutations involved in various processes. Moreover, approximately half of the genome contigs were found to be duplicated or even triplicated in all mutants, suggesting a causal role in adaptation.

CONCLUSIONS

The developed tools and mutant strains provide a strong framework from whereupon Picochlorum sp. BPE23 can be further developed. Moreover, the extensive strain characterization provides evidence of how microalgae evolve to supra-optimal temperature and to photobioreactor growth conditions. With this study, microalgal evolutionary mechanisms were identified by combining ALE with genome sequencing.

Solar cultivation of microalgae in a desert environment for the development of techno-functional feed ingredients for aquaculture in Qatar

The demand for aquaculture feed will increase in the coming years in order to ensure food security for a growing global population. Microalgae represent a potential fish-feed ingredient; however, the feasibility of their sustainable production has great influence on its successful application. Geographical locations offering high light and temperature, such as Qatar, are ideal to cultivate microalgae with high productivities. For that, the environmental and biological interactions, including field and laboratory optimization, for solar production and application of two native microalgae, Picochlorum maculatum and Nannochloris atomus, were investigated as potential aquaculture feed ingredients. After validating pilot-scale outdoor cultivation, both strains were further investigated under simulated seasonal conditions using a thermal model to predict light and culture temperature cycles for the major climatic seasons in Qatar. Applied thermal and light variations ranged from 36 °C and 2049 μmol/m²/s in extreme summer, to as low as 15 °C and 1107 μmol/m²/s in winter, respectively. Biomass productivities of both strains varied significantly with maximum productivities of 32.9 ± 2.5 g/m²/d and 17.1 ± 0.8 g/m²/d found under moderate summer conditions for P. maculatum and N. atomus, respectively. These productivities were significantly reduced under both extreme summer, as well as winter conditions. To improve annual biomass productivities, the effect of implementation of a simple ground heat exchanger for thermal regulation of raceway ponds was also studied. Biomass productivities increased significantly, during extreme seasons due to respective cooling and heating of the culture. Both strains produced high amounts of proteins during winter, 54.5 ± 0.55% and 44 ± 2.25%, while lipid contents were high during summer reaching up to 29.6 ± 0.75 and 28.65 ± 0.65%, for P. maculatum and N. atomus respectively. Finally, using acute toxicity assay with zebra fish embryos, both strains showed no toxicity even at the highest concentrations tested, and is considered safe for use as feed ingredient and to the environment.

A review on biodiesel production from microalgae: Influencing parameters and recent advanced technologies

Microalgae are the important part of carbon cycle in the nature, and they could utilize the carbon resource in water and soil efficiently. The abilities of microalgae to mitigate CO₂ emission and produce oil with a high productivity have been proven. Hence, this third-generation biodiesel should be popularized. This review firstly introduce the basic characteristics and application fields of microalgae. Then, the influencing parameters and recent advanced technologies for the microalgae biodiesel production have been discussed. In influencing parameters for biodiesel production section, the factors of microalgae cultivation, lipid accumulation, microalgae harvesting, and lipid extraction have been summarized. In recent advanced technologies for biodiesel production section, the microalgae cultivation systems, lipid induction technologies, microalgae harvesting technologies, and lipid extraction technologies have been reviewed. This review aims to provide useful information to help future development of efficient and commercially viable technology for microalgae-based biodiesel production.

Stochastic LCA Model of Upscaling the Production of Microalgal Compounds

Microalgae are currently being investigated for their promising metabolites but assessing the environmental impact of producing these compounds remains a challenge. Microalgae cultivation performance results from the complex interaction of biological, technological, geographical, and physical factors, which bioengineers try to optimize during the upscaling process. The path from the discovery of a microalgal compound to its industrial production is therefore highly uncertain. Nonetheless, it is key to anticipate the potential environmental impacts associated with the future production of a microalgal target compound. This is achieved in this study by developing an ex-ante, parameterized, and consequential LCA model that performs dynamic simulations of microalgae cultivation. The model is applied to calculate the environmental impacts of 9000 stochastically generated combinations of photobioreactor geometries and operational setups. The demonstration of the model is done for a fictive microalgal strain, parameterized to resemble Chlorella vulgaris, and a fictive target compound assumed to be a carbohydrate. The simulations are performed in Aalborg, Denmark, and Granada, Spain to appreciate geographical variability, which highly affects the requirements for thermoregulation. Open-source documentation allows full reproducibility and further use of the model for the ex-ante assessment of microalgal products.

Short-term physiologic response of the green microalga Picochlorum sp. (BPE23) to supra-optimal temperature

Photobioreactors heat up significantly during the day due to irradiation by sunlight. High temperatures affect cell physiology negatively, causing reduced growth and productivity. To elucidate the microalgal response to stressful supra-optimal temperature, we studied the physiology of Picochlorum sp. (BPE23) after increasing the growth temperature from 30 °C to 42 °C, whereas 38 °C is its optimal growth temperature. Cell growth, cell composition and mRNA expression patterns were regularly analyzed for 120 h after increasing the temperature. The supra-optimal temperature caused cell cycle arrest for 8 h, with concomitant changes in metabolic activity. Accumulation of fatty acids was observed during this period to store unspent energy which was otherwise used for growth. In addition, the microalgae changed their pigment and fatty acid composition. For example, palmitic acid (C16:0) content in the polar fatty acid fraction increased by 30%, hypothetically to reduce membrane fluidity to counteract the effect of increased temperature. After the relief of cell cycle arrest, the metabolic activity of Picochlorum sp. (BPE23) reduced significantly over time. A strong response in gene expression was observed directly after the increase in temperature, which was dampened in the remainder of the experiment. mRNA expression levels associated with pathways associated with genes acting in photosynthesis, carbon fixation, ribosome, citrate cycle, and biosynthesis of metabolites and amino acids were downregulated, whereas the proteasome, autophagy and endocytosis were upregulated.