A review of mathematical modeling and simulation of controlled-release fertilizers

Proportional impact prediction model of coating material on nitrate leaching of slow-release Urea Super Granules (USG) using machine learning and RSM technique

An accurate assessment of nitrate leaching is important for efficient fertiliser utilisation and groundwater pollution reduction. However, past studies could not efficiently model nitrate leaching due to utilisation of conventional algorithms. To address the issue, the current research employed advanced machine learning algorithms, viz., Support Vector Machine, Artificial Neural Network, Random Forest, M5 Tree (M5P), Reduced Error Pruning Tree (REPTree) and Response Surface Methodology (RSM) to predict and optimize nitrate leaching. In this study, Urea Super Granules (USG) with three different coatings were used for the experiment in the soil columns, containing 1 kg soil with fertiliser placed in between. Statistical parameters, namely correlation coefficient, Mean Absolute Error, Willmott index, Root Mean Square Error and Nash-Sutcliffe efficiency were used to evaluate the performance of the ML techniques. In addition, a comparison was made in the test set among the machine learning models in which, RSM outperformed the rest of the models irrespective of coating type. Neem oil/ Acacia oil(ml): clay/sulfer (g): age (days) for minimum nitrate leaching was found to be 2.61: 1.67: 2.4 for coating of USG with bentonite clay and neem oil without heating, 2.18: 2: 1 for bentonite clay and neem oil with heating and 1.69: 1.64: 2.18 for coating USG with sulfer and acacia oil. The research would provide guidelines to researchers and policymakers to select the appropriate tool for precise prediction of nitrate leaching, which would optimise the yield and the benefit-cost ratio.

Encapsulated nanopesticides application in plant protection: Quo vadis?

The increased global food insecurity due to the growing population can be addressed with precision and sustainable agricultural practices. To tackle the issues regarding food insecurity, farmers used different agrochemicals that improved plant growth and protection. Among these agrochemicals, synthetic pesticides used for plant protection in the agricultural field have various disadvantages. Conventional applications of synthetic pesticides have drawbacks such as rapid degradation, poor solubility, and non-target effects, as well as increased pesticide runoff that pollutes the environment. Nanotechnology has evolved as a potential solution to increase agricultural productivity through the development of different nanoforms of agrochemicals such as nanopesticides, nano-fabricated fertilizers, nanocapsules, nanospheres, nanogels, nanofibers, nanomicelles, and nano-based growth promoters. Encapsulation of these pesticides inside the nanomaterials has provided good biocompatibility over conventional application by inhibiting the early degradation of active ingredients (AI), increasing the uptake and adhesion of pesticides, improving the stability, solubility, and permeability of the pesticides, and decreasing the environmental impacts due to the pesticide runoff. In this review, different nanoforms of encapsulated pesticides and their smart delivery systems; nanocarriers in RNA interference (RNAi) based pesticides; environmental fate, practical implications, management of nanopesticides; and future perspectives are discussed.

The application of chitosan as a carrier for fertilizer: A review

The smart combination of agriculture and other sciences can greatly reduce the limits of fertilizer use. Chitosan is a linear amino polysaccharide with a rigid structure which has hydrophilic and crystal properties. The formation of intermolecular hydrogen bonds the presence of reactive groups and cross-linking, the formation of salts with organic and inorganic acids with complexing and chelating properties ionic conductivity, film formation are the characteristics of chitosan. With the presence of amino groups, chitosan can form a complex with other compounds and also enter the vascular system of plants and lead to the activation of metabolic-physiological pathways of plants. This polymeric compound can bond with other natural polymers and in combination with fertilizers and nutritional elements, on the one hand, it can provide the nutritional needs of the plant and on the other hand, it also helps to improve the soil texture. Chitosan nanomaterials as a Next-generation fertilizers act as plant immune system enhancers through slow, controlled, and targeted delivery of nutrients to plants. Chitosan can assist agricultural researchers and has become an ideal and effective option with its many applications in various fields.

Increasing the efficiency of agricultural fertilizers using cellulose nanofibrils: A review

Developing new agricultural products, such as new fertilizers with high use efficiency and less negative impact on the environment, is required in sustainable agriculture. In this vein, controlled-release fertilizers (CRFs) have been designed to decrease nutrient waste and increase nutrients' availability to plants. Various CRFs have been developed based on petroleum-derived polymers with many advantages over conventional fertilizers. Although, their use is limited due to their adverse effects on the soil and environment. To overcome these issues, CRFs based on biopolymers represent a new generation of fertilizers developed by encapsulating nutrients with cellulose nanofibrils (CNFs). CNFs and the hydrogels based on CNFs have great potential to be applied as CRFs matrix as they are biodegradable, minimize environmental pollution, and exhibit a great controlled-release potential and water/nutrient retention capacity. In order to gain a better understanding of the potential benefits of these new fertilizers in agricultural systems, this review summarizes the recent advances in CNFs in CRFs, the coating methods, hydrogel preparation techniques, and their impact on plant growth and soil. By examining these factors in depth, a better understanding can be gained on how these novel fertilizers can help improve agricultural productivity and sustainability.

Green construction and release mechanism of lignin-based double-layer coated urea

BACKGROUND

Lignin played an important role in the establishment of coated fertilizers coating material as a substitute for petrochemical raw materials. However, so far, the lignin-based coated fertilizers was limited in only the poor slow-release performance. To achieve good slow-release performance of lignin-based coated fertilizers, hydrophilic of lignin need to be resolved to establish an green and better controllable lignin-based coated fertilizers.

RESULTS

In the study, a novel green double layer coating with lignin-based polyurethane (LPU) as the inner coating and epoxy resin (EP) as the outer coating was effectively constructed for coated urea. Fourier transform infrared spectra confirmed that lignin and polycaprolactone diol successfully reacted with Hexamethylene diisocyanate. The loss weight and water contact angle (WCA, 75.6-63.6°) of the LPUs decreased with the increased lignin content. The average particle hardness of the lignin-based double-layer coated urea (LDCU) first increased from 58.1 N (lignin of 30%) to 67.0 N (lignin of 60%), but then decreased to 62.3 N (lignin of 70%). The release longevity of the coated urea was closely related to the preparation parameters of the coating material. The optimal cumulative nutrient release rate (79.4%) of LDCU was obtained (lignin of 50%, -CNO/-OH molar ratios of 1.15, EP of 35%, and coating ratio of 5%). The aggregates of hydrone on the LDCU caused the dissolution and swelling of nutrients, and then the diffusion of nutrients through the concentration gradient.

CONCLUSIONS

A though the nutrient release of the LDCUs was affected by many factors, the successful development of the LDCUs will help improve the rapid development of the coated fertilizer industry.

High-Strength, High-Water-Retention Hemicellulose-Based Hydrogel and Its Application in Urea Slow Release

The use of fertilizer is closely related to crop growth and environmental protection in agricultural production. It is of great significance to develop environmentally friendly and biodegradable bio-based slow-release fertilizers. In this work, porous hemicellulose-based hydrogels were created, which had excellent mechanical properties, water retention properties (the water retention ratio in soil was 93.8% after 5 d), antioxidant properties (76.76%), and UV resistance (92.2%). This improves the efficiency and potential of its application in soil. In addition, electrostatic interaction and coating with sodium alginate produced a stable core-shell structure. The slow release of urea was realized. The cumulative release ratio of urea after 12 h was 27.42% and 11.38%, and the release kinetic constants were 0.0973 and 0.0288, in aqueous solution and soil, respectively. The sustained release results demonstrated that urea diffusion in aqueous solution followed the Korsmeyer-Peppas model, indicating the Fick diffusion mechanism, whereas diffusion in soil adhered to the Higuchi model. The outcomes show that urea release ratio may be successfully slowed down by hemicellulose hydrogels with high water retention ability. This provides a new method for the application of lignocellulosic biomass in agricultural slow-release fertilizer.

Potential of Rejected Sago Starch as a Coating Material for Urea Encapsulation

Increases in food production to meet global food requirements lead to an increase in the demand for nitrogen (N) fertilizers, especially urea, for soil productivity, crop yield, and food security improvement. To achieve a high yield of food crops, the excessive use of urea has resulted in low urea-N use efficiency and environmental pollution. One promising alternative to increase urea-N use efficiency, improve soil N availability, and lessen the potential environmental effects of the excessive use of urea is to encapsulate urea granules with appropriate coating materials to synchronize the N release with crop assimilation. Chemical additives, such as sulfur-based coatings, mineral-based coatings, and several polymers with different action principles, have been explored and used for coating the urea granule. However, their high material cost, limited resources, and adverse effects on the soil ecosystem limit the widespread application of urea coated with these materials. This paper documents a review of issues related to the materials used for urea coating and the potential of natural polymers, such as rejected sago starch, as a coating material for urea encapsulation. The aim of the review is to unravel an understanding of the potential of rejected sago starch as a coating material for the slow release of N from urea. Rejected sago starch from sago flour processing is a natural polymer that could be used to coat urea because the starch enables a gradual, water-driven mechanism of N release from the urea-polymer interface to the polymer-soil interface. The advantages of rejected sago starch for urea encapsulation over other polymers are that rejected sago starch is one of the most abundant polysaccharide polymers, the cheapest biopolymer, and is fully biodegradable, renewable, and environmentally friendly. This review provides information on the potential of rejected sago starch as a coating material, the advantages of using rejected sago starch as coating material over other polymer materials, a simple coating method, and the mechanisms of N release from urea coated with rejected sago starch.

Effects of Slow-Release Fertilizer on Lotus Rhizome Yield and Starch Quality under Different Fertilization Periods

Slow-release fertilizer is an environmentally friendly fertilizer that is widely used in crop cultivation instead of traditional nitrogen fertilizer. However, the optimal application time of slow-release fertilizer and its effect on starch accumulation and rhizome quality of lotus remains unclear. In this study, two slow-release fertilizer applications (sulfur-coated compound fertilizer, SCU, and resin-coated urea, RCU) were fertilized under three fertilization periods (the erect leaf stage, SCU1 and RCU1; the erect leaf completely covering the water stage, SCU2 and RCU2; and the swelling stage of lotus rhizomes, SCU3 and RCU3) to study the effects of different application periods. Compared with CK (0 kg∙ha^-1 nitrogen fertilizer), leaf relative chlorophyll content (SPAD) and net photosynthetic rate (Pn) remained at higher levels under SCU1 and RCU1. Further studies showed that SCU1 and RCU1 increased yield, amylose content, amylopectin and total starch, and the number of starch particles in lotus, and also significantly reduced peak viscosity, final viscosity and setback viscosity of lotus rhizome starch. To account for these changes, we measured the activity of key enzymes in starch synthesis and the relative expression levels of related genes. Through analysis, we found that these parameters increased significantly under SCU and RCU treatment, especially under SCU1 and RCU1 treatment. The results of this study showed that the one-time application at the erect leaf stage (SCU1 and RCU1) could improve the physicochemical properties of starch by regulating the key enzymes and related genes of starch synthesis, thus improving the nutritional quality of lotus rhizome. These results provide a technical choice for the one-time application of slow-release fertilizer in lotus rhizome production and cultivation.

Sulfur enriched slow-release coated urea produced from inverse vulcanized copolymer

Slow-release fertilizers are developed to enhance the nutrient use efficiency (NUE), by coating urea with less water soluble or hydrophobic material. Diverse range of materials have been utilized to coat urea, however, their inherit non-biodegradability, hydrophilicity, crystallinity, and high synthesis cost limits their scalability. Herein, we reported the preparation of a novel slow-release sulfur enriched urea fertilizers using sustainable hydrophobic, biodegradable, crosslinked copolymer made from sulfur and rubber seed oil (Poly(S-RSO)) through the use of dip coating method. Scanning electron microscopy (SEM) was employed to study the fertilizers morphology and estimate the coating film thickness. A nitrogen release test was carried out in distilled water, which revealed that the coated fertilizers with a coating thickness of 165 μm, 254 μm and 264 μm released only 65 % of its total nutrient content after 2, 19 and 43 days of incubation, respectively: hence, showing an excellent slow-release property. In soil, fertilizer with 264 μm coating thickness released only 17 % nitrogen after 20 days of incubation, in line with the European standard (EN 13266, 2001). The release kinetic data best fits the Ritger-Peppas model with a R² value of 0.99 and the n value of 0.65 indicated the release was mainly due to diffusion. Submerged cultivation (SmC) demonstrated the potential of poly(S-RSO) to enhance sulfur oxidation; it was observed that the copolymer oxidation was 50 % greater than that of elemental sulfur. A comparison between the newly developed fertilizers and existing coated fertilizers was also presented. On the whole, the results demonstrated outstanding slow-release characteristics and improved sulfur oxidation.

Development of Biodegradable PLA/PBAT-Based Filaments for Fertilizer Release for Agricultural Applications

The aim of this work was to produce filaments of PLA/PBAT and NPK fertilizer adsorbed on organophilized bentonite intended for application in the prototyping of biodegradable agricultural artifacts in 3D printing, using the Fused Deposition Modeling (FDM) technique. This is the first time that we have reported this composite for a 3D printing approach. Systems containing PLA/PBAT, organobentonite and NPK were initially processed in an internal mixer and later extruded as filaments in a single-screw extruder. The prototypes were printed by FDM. Structural, morphological and thermal properties, as well as NPK releasing, were investigated. The results suggest that exfoliated and/or intercalated nanocomposites were obtained by the organoclay addition to the PLA/PBAT blend. The morphological analysis revealed a good surface quality of the impressions. Systems containing organobentonite released approximately 22% less fertilizer in 24 h compared to the systems without organobentonite. This difference is due to the higher concentration of nanoparticles that generate more barriers to the diffusion of NPK. The release data for these systems had a better fit to the kinetic model of Korsmeyer-Peppas. Thus, studied filaments have the potential to retard the release of fertilizer and are suitable for further development of structures for agricultural applications by FDM.

Controlled release fertilizers (CRFs) for climate-smart agriculture practices: a comprehensive review on release mechanism, materials, methods of preparation, and effect on environmental parameters

Fertilizers play an essential role in increasing crop yield, maintaining soil fertility, and provide a steady supply of nutrients for plant requirements. The excessive use of conventional fertilizers can cause environmental problems associated with nutrient loss through volatilization in the atmosphere, leaching to groundwater, surface run-off, and denitrification. To mitigate environmental issues and improve the longevity of fertilizer in soil, controlled release fertilizers (CRFs) have been developed. The application of CRFs can reduce the loss of nutrients, provide higher nutrient use efficiency, and improve soil health simultaneously to achieve the goals of climate-smart agricultural (CSA) practices. The major findings of this review paper are (1) CRFs can prevent direct exposure of fertilizer granule to soil and prevent loss of nutrients such as nitrate and nitrous oxide emissions; (2) CRFs are less affected by the change in environmental parameters, and that can increase longevity in soil compared to conventional fertilizers; and (3) CRFs can maintain required soil nitrogen levels, increase water retention, reduce GHG emissions, lead to optimum pH for plant growth, and increase soil organic matter content. This paper could give good insights into the ongoing development and future perspectives of CRFs for CSA practices.

Biomimetic Modification of Water-Borne Polymer Coating with Carnauba Wax for Controlled Release of Urea

Benefitting from the special structure of the leaf cuticle layer, plants have natural hydrophobicity and anti-fouling abilities. Inspired by the leaf surface structure, a biomimetic modification strategy was raised to improve the surface hydrophobicity of polyacrylate coating for controlled release fertilizer. Double-layer (polyacrylate and carnauba wax) coated fertilizer was obtained after biomimetic modification. The quality of controlled release fertilizer modified with the carnauba wax was greatly enhanced, and the coating material was effectively saved. The surface appearance of polyacrylate-coated fertilizer was improved for the surface blemish was repaired by the loaded carnauba wax. The characterizations by Fourier transform infrared spectroscopy indicated that the hydrogen bonds were formed between the water-based polyacrylate membrane and the carnauba wax layers. By optimizing the content of polyacrylate and carnauba wax, the release duration of the fertilizer was effectively prolonged, which was improved from 1 month to more than 2 months after the biomimetic modification. Therefore, biological wax as an environmentally-friendly natural material that has showed a broad potential in the application of coated controlled release fertilizer.

A landscape review of controlled release urea products: Patent objective, formulation and technology

Fertiliser has been a vital part of agriculture due to it boosting crop productivity and preventing starvation throughout the world. Despite this huge contribution, the application of nitrogen (N) fertilisers results in N leaching and the formation of greenhouse gases, which threaten the environment and human health. To minimise the impacts, slow/controlled release fertilisers (S/CRFs) have been being developed since the beginning of the 20th century. Despite the efforts made over a century, the basic terminological and classification information of these fertilisers remains vague. The scientific knowledge published in S/CRF patents has also been overlooked since the beginning. This review focused on the information gaps, clarified the definitions, differentiation and classification methods that have been randomly used in previous literature. The objectives, formulations and technologies of 109 controlled release urea patents involving sulphur coated urea, polymer coated urea and urea matrix fertilisers published in the years since these products emerged were also reviewed to 1) highlight the overlooked scientific knowledge in the patents; 2) understand the evolutionary processes and current research states of the products; 3) clarify research preferences and challenges to date; 4) identify remaining gaps for the future direction. It is expected that the organised basic information and the patent knowledge highlighted in this paper can be new resources and foster the development of S/CRFs in the future.

Synthesis of an environmentally friendly binding material using pyrolysis by-products and modified starch binder for slow-release fertilizers

Biochar-based slow-release fertilizers (BSRFs) are vital for the development of eco-friendly and sustainable agriculture. Considerable attention has been given to enhancing the efficiency of fertilizers (EEFs) by appropriate modification or binding to reduce nutrient waste and improve the slow-release effect on the growth of plants. In this study, sustained binding materials were presented for BSRF synthesis, including pyroligneous acids (PA), bio-oil (BO), and modified starch binder (MSB). The results show that the release ratio of phosphorus from PA + BO+MSB was 4.7%, 15.2%, and 21.2% slower than that of PA, BO, and MSB alone, respectively. The BSRFs were characterized by SEM, XRD, FT-IR, XPS, and EDS, and the release kinetic outcome revealed that PA + BO+MSB contributed to the formation of a satisfactory structure in the BSRFs. The MSB viscosity significantly influences the slow-release performance and accumulation of N, P, and K nutrients. Moreover, economic assessments showed that PA + BO+MSB exhibited the lowest cost.

Integrating diverse plant bioactive ingredients with cyclodextrins to fabricate functional films for food application: a critical review

The popularity of plant bioactive ingredients has become increasingly apparent in the food industry. However, these plant bioactive ingredients have many deficiencies, including low water solubility, poor stability, and unacceptable odor. Cyclodextrins (CDs), as cyclic molecules, have been extensively studied as superb vehicles of plant bioactive ingredients. These CD inclusion compounds could be added into various film matrices to fabricate bioactive food packaging materials. Therefore, in the present review, we summarized the extraction methods of plant bioactive ingredients, the addition of these CD inclusion compounds into thin-film materials, and their applications in food packaging. Furthermore, the release model and mechanism of active film materials based on various plant bioactive ingredients with CDs were highlighted. Finally, the current challenges and new opportunities based on these film materials have been discussed.

Recent Advances in Plant Nanoscience

Plants have complex internal signaling pathways to quickly adjust to environmental changes and harvest energy from the environment. Facing the growing population, there is an urgent need for plant transformation and precise monitoring of plant growth to improve crop yields. Nanotechnology, an interdisciplinary research field, has recently been boosting plant yields and meeting global energy needs. In this context, a new field, "plant nanoscience," which describes the interaction between plants and nanotechnology, emerges as the times require. Nanosensors, nanofertilizers, nanopesticides, and nano-plant genetic engineering are of great help in increasing crop yields. Nanogenerators are helping to develop the potential of plants in the field of energy harvesting. Furthermore, the uptake and internalization of nanomaterials in plants and the possible effects are also worthy of attention. In this review, a forward-looking perspective on the plant nanoscience is presented and feasible solutions for future food shortages and energy crises are provided.

Preparation of nano sustained-release fertilizer using natural degradable polymer polylactic acid by coaxial electrospinning

Polylactic acid (PLA) is a novel biodegradable material that is widely used in fields like medicine, petrochemicals, disposable products, and has played significant role in the fast-growing agriculture sector in recent years. In this study, nanoscale sustained-release urea fiber materials were successfully fabricated by coaxial electrospinning by encapsulating urea inside polylactic acid fibers. The effects of different concentrations of PLA and urea on the preparation of fibrous membranes as well as the effects of different concentrations of PH and variations in temperature on the sustained release were investigated. The experimental results showed that the proposed method was feasible and the urea fiber membranes acidic and basic conditions as well as elevated temperatures. The sustained release time for the urea was as long as 84 d. Scanning electron microscopy and Fourier transform infrared spectrophotometry were employed to characterize the morphology of the electrospun nanofibers. Thermogravimetric analysis and differential scanning calorimetry showed that the release system was thermally stable up to a temperature of 126 °C, and urea concentration was determined by UV-Vis spectrophotometry. This method has broad application prospects in agricultural production and provides a more rational fertilizer choice for soil-free cultivation.

Understanding the Role of a Silane-Coupling Agent in Bio-Based Polyurethane Nanocomposite-Coated Fertilizers

Bio-based polyurethane (PU)-coated controlled release fertilizers are attracting a lot of attention; however, generally they have poor properties, so it is difficult for them to meet the agricultural needs. Herein, γ-aminopropyl triethoxy silane (KH550) was first used with nanosilica (NS) to prepare bio-based PU nanocomposite-coated urea (KSPCU). The coating microstructures and nutrient controlled release behaviors of KSPCU were investigated and compared with those of unmodified NS containing PU nanocomposite-coated urea (SPCU) and bio-based PU-coated urea (PCU). The KSPCU with KH550 exhibited an excellent controlled release performance. Its nutrient release longevity exceeded 105 d, which was nearly 6 times greater than that of PCU and 2 times more than that of SPCU, and it was much longer than that of PCU reported in previous research at a coating rate of 3 wt %. A series of characterization methods combined with water resistance capacity and porosity measurements confirmed that a hydrogen bond was formed by the reaction between the nanoparticle and PM200, the nanoparticle was bonded on the macromolecular chain, and KH550 in the coating increased the cross-linking degree, which were beneficial to slowing down the nutrient release of the KSPCU. The innovative application of KH550 on bio-based PU-coated fertilizers will provide a new coating technology for improving their controlled release property.

Pesticide-loaded colloidal nanodelivery systems; preparation, characterization, and applications

The fast developments in pesticide-loaded nanodelivery systems over the last decade have inspired many companies and research organizations to highlight potential applications by employing encapsulation approaches in order to protect the agricultural crops. This approach is being used to retard the indiscriminate application of conventional pesticides, as well as, to make ensure the environmental safety. This article shed light on the potential of colloidal delivery systems, particularly controlled releasing profiles of several pesticides with enhanced stability and improved solubility. Colloidal nanodelivery systems, being efficient nanoformulations, have the ability to boost up the pest-control competence for prolonged intervals thru averting the early degradation of active ingredients under severe ecofriendly circumstances. This work is thus aimed to provide critical information on the meaningful role of nanocarriers for loading of pesticides. The smart art of pesticide-loaded nanocarriers can be more fruitful owing to the use of lower amount of active ingredients with improved efficiency along with minimizing the pesticide loss. Also, the future research gaps regarding nano-pesticide formulations, such as role of nanomaterials as active ingredients are discussed briefly. In addition, this article can deliver valuable information to the readers while establishing novel pesticide-loaded nanocarriers for a wide range of applications in the agriculture sectors.

A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions

Global enhancement of crop yield is achieved using chemical fertilizers; however, agro-economy is affected due to poor nutrient uptake efficacy (NUE), which also causes environmental pollution. Encapsulating urea granules with hydrophobic material can be one solution. Additionally, the inverse vulcanized copolymer obtained from vegetable oils are a new class of green sulfur-enriched polymer with good biodegradation and better sulfur oxidation potential, but they possess unreacted sulfur, which leads to void generations. In this study, inverse vulcanization reaction conditions to minimize the amount of unreacted sulfur through response surface methodology (RSM) is optimized. The copolymer obtained was then characterized using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). FTIR confirmed the formation of the copolymer, TGA demonstrated that copolymer is thermally stable up to 200 °C temperature, and DSC revealed the sulfur conversion of 82.2% (predicted conversion of 82.37%), which shows the goodness of the model developed to predict the sulfur conversion. To further maximize the sulfur conversion, 5 wt% diisopropenyl benzene (DIB) as a crosslinker is added during synthesis to produce terpolymer. The urea granule is then coated using terpolymer, and the nutrient release longevity of the coated urea is tested in distilled water, which revealed that only 65% of its total nutrient is released after 40 days of incubation. The soil burial of the terpolymer demonstrated its biodegradability, as 26% weight loss happens in 52 days of incubation. Thus, inverse vulcanized terpolymer as a coating material for urea demonstrated far better nutrient release longevity compared with other biopolymers with improved biodegradation; moreover, these copolymers also have potential to improve sulfur oxidation.

Controlled release fertilizer: A review on developments, applications and potential in agriculture

Controlled release fertilizer (CRF) plays a crucial yet necessary part in the sustainable agriculture industry. An alarming rise in call for crop production directly influences the increasing need for synthetically derived fertilizers and pesticides production. The application of CRF has been a gamechanger as an environmentally sustainable pathway to increase crop yields by paving desired phase of plant growth via a direct or indirect mechanism. The mechanism of CRF does not only decreases nutrient dissipation due to volatilization and leaching, but also provides a precisely appropriate nutrient release design that is suitable in the physiological and biochemical aspect of the plant growth. However, CRF is not deployed on larger scale of commercial agriculture practices due to being expensive, has relatively low efficiency in releasing nutrients and its coatings are largely composed of petroleum-based synthetic polymers. Alternatively, there are many polymers derived from renewable and biodegradable sources that can be used as coating material for CRF in the form of bio-nanocomposites. Having said that, there is an apparent gap between the mechanism of the CRFs for promoting plant growth and the prominent role of the nanocomposites especially bio-nanocomposites as coating material for CRF synthesis, thus the importance of nanotechnology application in enhancing the effectiveness of CRF. Therefore, this review attempts to bridge the stated gap and summarizes the comprehensive developments, application mechanisms and future potential of CRF as a fertilizer for crop sustainability.

The input-output balance of microplastics derived from coated fertilizer in paddy fields and the timing of their discharge during the irrigation season

Polymer-based microcapsules derived from coated fertilizers are not recovered after use. Therefore, they are a source of microplastics to the agricultural lands and coastal areas of Japan. In this study, we investigated the input-output balance of microcapsules in three paddy fields and the timing of microcapsule discharge from the fields with the aim of developing effective techniques to reduce microcapsule discharge. Microcapsules were discharged from the paddy fields primarily during puddling, when the weir plate was overflowed, and when surface drainage was implemented. About 50% of the total discharge during the irrigation period occurred during puddling, which is a process for leveling paddy fields. Therefore, contamination of the surrounding environment by microcapsules from paddy fields can be effectively reduced by preventing the release of microplastics from paddy fields during puddling. We also showed that the total microcapsule discharge cannot be controlled solely by irrigation water management, such as by adjusting the height of the weir plate. We found that about 0.067-0.076% of the total number of microcapsules accumulated in the soil of the paddy fields was discharged during the irrigation season in 2020. Furthermore, 70% of the microcapsules discharged from one field in 2020 had resided in the soil for at least two years. The use as fertilizer coatings of biodegradable polymers that would degrade completely in the soil within a few years could therefore substantially reduce the amount of microplastics released into the ocean from agricultural fields, and their development is thus urgently needed.

Controlled-release urea improved rice yields by providing nitrogen in synchrony with the nitrogen requirements of plants

BACKGROUND

Excessive application of nitrogen (N) fertilizer and low nitrogen-use efficiency (NUE) are prevalent problems in rice production. Controlled-release urea (CRU) is widely adopted to increase rice yields, but the synchronicity of N release from CRU with uptake of N by plants has rarely been studied. A 2-year field experiment involving CRU and urea applications at three different N rates (240, 192 and 144 kg N ha^-1 , equal to 100%, 80% and 60% of the recommended rate, respectively) was performed to compare their effects on N uptake, soil N content and rice yields.

RESULTS

The successive release curves of CRU in the soil matched the corresponding N uptake curves of rice plants, and significant linear correlations were observed. Grain yield and N uptake under the CRU treatment increased by 5.25-7.88% and 7.13-17.94% than urea treatments, at the same N rate, and no obvious difference was found between CRU60% and Urea100%. CRU80% and CRU60% presented the highest NUE. The contents of ammonium-nitrogen (NH₄ ⁺ -N), nitrate-nitrogen (NO₃ ^- -N), and total N and the chlorophyll relative value - SPAD (Soil Plant Analysis Development) values - of the leaves under the CRU treatments were significantly higher than those under the urea treatments from heading to harvest. The contents of exchangeable sodium ion (Na⁺ ) and calcium ion (Ca²⁺ ) and the cation exchange capacity increased in response to CRU.

CONCLUSION

CRU increased rice yields by providing N strongly in synchrony with the N requirements of the plants, and applying CRU at 192 kg N ha^-1 was an effective strategy to conserve N fertilizer, increase soil N contents and enhance NUE. © 2021 Society of Chemical Industry.

Potential of yak dung-derived hydrochar as fertilizer: Mechanism and model of controlled release of nitrogen

Improving fertilizer efficiency with assistance of biochar has drawn much attention in sustainable agriculture. Promoting slow-release properties of biochar itself with cost-effective production technology is a pressing demand. In this study, hydrochar derived from nutrition-enriched yak dung (HC) and corresponding controlled release nitrogen fertilizer (HCRNF) via HCl modifying were studied, and the slow release performance as well as mechanisms were investigated. The results show that HCRNF presents a better N controlled-release performance with cumulative N release amounts of 56.01%-70.30% compared with 72.60%-78.45% of HC. The specific surface area reached highest 47.161 m²·g^-1 in HCRNFs with the pore volume of 0.098 cm³·g^-1. Hydrochloric acid modification treatment increases the surface acid group contents such as phenolic hydroxyl group content increasing to 1.48 mmol·g^-1 in HCRNF250. Because the porous structure and stable internal force between N and O-containing functional groups are improved, the N desorption from HCRNF is retarded, which shows a controlled release behavior. We concluded that the HCRNF via HCl modification in this work has a great application potential as slow released N fertilizer in sustainable green agriculture.

Phosphate bacterial solubilization: A key rhizosphere driving force enabling higher P use efficiency and crop productivity

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Phosphate bacteria bio-solubilization significantly increase crop P acquisition and productivity.

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Phosphate solubilizing bacteria increase RP agronomic efficiency as well as P fertilizers efficiency.

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This process can be optimized through a rational bacterial screening to assure efficient PSB are selected.

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Appropriate formulation of PSB is a sustainable approach to enhance P-fertilizers efficiency.

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Development of innovative PSB-Phosphate formulations is likely to sustain crop production.

Background

Increasing crop production to feed a growing population has driven the use of mineral fertilizers to ensure nutrients availability and fertility of agricultural soils. After nitrogen, phosphorus (P) is the second most important nutrient for plant growth and productivity. However, P availability in most agricultural soils is often limited because P strongly binds to soil particles and divalent cations forming insoluble P-complexes. Therefore, there is a constant need to sustainably improve soil P availability. This may include, among other strategies, the application of microbial resources specialized in P cycling, such as phosphate solubilizing bacteria (PSB). This P-mediating bacterial component can improve soil biological fertility and crop production, and should be integrated in well-established formulations to enhance availability and efficiency in use of P. This is of importance to P fertilization, including both organic and mineral P such as rock phosphate (RP) aiming to improve its agronomic efficiency within an integrated crop nutrition system where agronomic profitability of P and PSB can synergistically occur.

Aim of Review

The purpose of this review is to discuss critically the important contribution of PSB to crop P nutrition in concert with P fertilizers, with a specific focus on RP. We also highlight the need for PSB bioformulations being a sustainable approach to enhance P fertilizer use efficiency and crop production.

Key Scientific Concepts of Review

We first recognize the important contribution of PSB to sustain crop production, which requires a rational approach for both screening and evaluation of PSB enabling an accurate assessment of the bacterial effects both alone and in intertwined interaction with plant roots. Furthermore, we propose new research ideas about the development of microbial bioformulations based on PSB with a particular focus on strains exhibiting synergetic effects with RP.

Slow release fertilizer prepared with lignin and poly(vinyl acetate) bioblend

Controlled or slow release fertilizers have been recommended to enhance crop yield, while minimizing environmental and economic issues related from current fertilizer applications. However, alternative biodegradable and non-toxic coating material should be suggested to produce biocoated fertilizers. Here we propose the use of lignin and poly(vinyl acetate) (PVAc) as biocoating materials for preparing slow release urea fertilizer. The blend of PVAc and lignin at a mass ratio of 75:25 improved the characteristics of the formed film and increased the nitrogen release time if compared to the pure polymers. The nitrogen release time from urea granules coated with a polymeric layer of 154.3 ± 5.5 μm formed by lignin and PVAc was 36 times greater than from bare urea. The increase in the polymeric coating from 52.6 ± 5.2 to 80.2 ± 6.1 μm decreased the curvature of the nitrogen release data by a factor of at least 1.7, while the curvature was decreased in at least 1.3 with the increase in the polymeric coating from 80.2 ± 6.1 to 158.9 ± 10.6 μm. The adjustment of nitrogen release data to the Peppas-Sahlin model indicated the Fickian diffusion is more predominant than relaxation contributions, since the used polymers did not present considerable swelling. Thus, the blending of PVAc and lignin at 25 wt% of lignin and 75 wt% of PVAc is suggested as a biocoating material for producing slow release fertilizers.

Controlled Release Fertilizers: A Review on Coating Materials and Mechanism of Release

Rising world population is expected to increase the demand for nitrogen fertilizers to improve crop yield and ensure food security. With existing challenges on low nutrient use efficiency (NUE) of urea and its environmental concerns, controlled release fertilizers (CRFs) have become a potential solution by formulating them to synchronize nutrient release according to the requirement of plants. However, the most significant challenge that persists is the "tailing" effect, which reduces the economic benefits in terms of maximum fertilizer utilization. High materials cost is also a significant obstacle restraining the widespread application of CRF in agriculture. The first part of this review covers issues related to the application of conventional fertilizer and CRFs in general. In the subsequent sections, different raw materials utilized to form CRFs, focusing on inorganic and organic materials and synthetic and natural polymers alongside their physical and chemical preparation methods, are compared. Important factors affecting rate of release, mechanism of release and mathematical modelling approaches to predict nutrient release are also discussed. This review aims to provide a better overview of the developments regarding CRFs in the past ten years, and trends are identified and analyzed to provide an insight for future works in the field of agriculture.

Development of polymer composites and encapsulation technology for slow-release fertilizers

The fertilizer manufacturing faces an ongoing challenge to develop its products to raise the effectiveness of their application, mainly of nitrogenous fertilizers, as well as to reduce any probable adverse ecological effect. In general, chemical fertilizers are very necessary for agricultural lands to provide the essential nutrients for plant growth, which are lost and leached into the surrounding environment during irrigation, which then leads to unwanted side effects, such as crop failure or increased losses to the environment. To solve this problem of nutrients being wasted, the most effective way is to use slow or controlled-release fertilizers (S/CRFs). The current review provides an insight vision into the methods used to save agricultural fertilizers from being wasted due to irrigation. The functional materials or physical techniques are used to maintain a steady release of nutrients. Fertilizers are encapsulated with various compounds based on synthetic or natural polymers to be used as SRFs. In this review paper, a comprehensive survey is presented on SRFs as an effective method in dealing with the problem of fertilizer wastage during irrigation. This review discusses the technology and applications of the latest research findings in this field.

Spatial-heterogeneous granulation of organic amendments and chemical fertilizer stimulated N2O emissions from agricultural soil: An microcosm study

The promising application modes of organic fertilizer (OF) and chemical nitrogen (N) fertilizer (CF) could be the homogeneous granulation (HG: OF and CF are distributed spatially evenly) and spatial heterogeneous granulation (SG: OF and CF are distributed separately in space), where the N transformation processes, such as the nitrous oxide (N₂O) emissions, are greatly influenced by the spatial distribution of the OF and CF, particularly. Currently, there is a lack of in-depth understanding about the microbial mechanisms of the SG and HG application on N₂O emissions, and the related functional guilds (ammonia oxidizers and heterotrophic denitrifiers) respond to the granular fertilizer is yet not known. In the present study, we made CF (¹⁵N-(NH₄)₂SO₄), cow compost and maize straw (2% or 8% based on the N proportion) into granular of 1 cm in diameter, in HG and SG forms, respectively, and then applied these granules in soils for 80 days incubation. Results showed that, compared with HG treatments, the SG treatment promoted the ammonium (NH₄⁺), nitrate (NO₃^-) and microbial biomass carbon (MBC) intensities, and increased the N₂O emissions possibly through ammonia oxidize bacteria dependent nitrification and fungal denitrification. In addition, the high maize residues proportion in organic fertilizer significantly mitigated N₂O emissions by the coupled impacts of suppressed nitrification and enhanced denitrification enzyme activity with high C input. Overall, our results suggest that spatial heterogeneous granulation of and CF may induce higher risk of N₂O emissions and the higher proportion of maize residues could potentially mitigate such increased emissions.

Electrostatic wrapping of eupatorium-based botanical herbicide with chitosan derivatives for controlled release

To avoid the negative effects of chemical herbicides and prepare herbicide with long-term efficacy, the active ingredients of eupatorium adenophorum spreng (AIEAS, negatively charged) were used as a botanical herbicide, and based on electrostatic attraction, the self-assembled hydroxyl isopropyl chitosan (HPCTS, positively charged) and carboxymethyl chitosan (CMC, with good water solubility) were successfully employed as degradable and water-soluble carrier for AIEAS to realize its controlled release. The release of AIEAS from the chitosan carrier in water could be divided into two stages. In the first stage, a fast release of AIEAS was detected and the total amount of the released AIEAS reached 41.5 %, while the release rate effectively slowed down in the second stage, indicating that good balance between fast control of weeds and long-term efficacy was achieved through this controlled delivery system. The release kinetics of AIEAS during the whole release process showed good fit to the Ritger-Peppas model with Fickian diffusion as the dominant release mechanism. Moreover, it found that the released AIEAS from chitosan carrier showed fine herbicidal effect on barnyard grass.

Modeling the release of food bioactive ingredients from carriers/nanocarriers by the empirical, semiempirical, and mechanistic models

The encapsulation process has been utilized in the field of food technology to enhance the technofunctional properties of food products and the delivery of nutraceutical ingredients via food into the human body. The latter application is very similar to drug delivery systems. The inherent sophisticated nature of release mechanisms requires the utilization of mathematical equations and statistics to predict the release behavior during the time. The science of mathematical modeling of controlled release has gained a tremendous advancement in drug delivery in recent years. Many of these modeling methods could be transferred to food. In order to develop and design enhanced food controlled/targeted bioactive release systems, understanding of the underlying physiological and chemical processes, mechanisms, and principles of release and applying the knowledge gained in the pharmaceutical field to food products is a big challenge. Ideally, by using an appropriate mathematical model, the formulation parameters could be predicted to achieve a specific release behavior. So, designing new products could be optimized. Many papers are dealing with encapsulation approaches and evaluation of the impact of process and the utilized system on release characteristics of encapsulated food bioactives, but still, there is no deep insight into the mathematical release modeling of encapsulated food materials. In this study, information gained from the pharmaceutical field is collected and discussed to investigate the probable application in the food industry.

Degradable Controlled Release Fertilizer Composite Prepared via Extrusion: Fabrication, Characterization, and Release Mechanisms

In this work, biodegradable polymers were melt compounded with urea phosphate to fabricate "smart fertilizers" for sustainable agriculture. Urea phosphate (UP) is typically applied as a water-soluble fertilizer to treat phosphorus deficiency in high pH soils. Due to the low diffusion rate of phosphate through slow-release fertilizer coatings, phosphate supply has been considered the "bottleneck" for nitrogen-phosphorous-potassium (NPK) nutrients supply. We study the influence of polymer matrix structure on release kinetics in deionized water using novel polyesters including poly (hexamethylene succinate) (PHS), poly (30% butylene succinate-co-70% hexamethylene succinate) (PBHS 30/70), and PBHS 70/30. Melt processed composites of UP and polyester were analyzed to determine UP loading efficiency and dispersion and distribution of the salt in the polymer matrix. A combined empirical model involving diffusion and erosion mechanisms was found have a good agreement with the experimental release curve. This work provides a solution for environmentally friendly controlled release phosphate fertilizer with good release performance using bio-based and biodegradable polymers.

Recent Strategic Developments in the Use of Superdisintegrants for Drug Delivery

Improving drug bioavailability in the pharmaceutical field is a challenge that has attracted substantial interest worldwide. The controlled release of a drug can be achieved with a variety of strategies and novel materials in the field. In addition to the vast development of innovative materials for improving therapeutic effects and reducing side effects, the exploration of remarkable existing materials could encourage the discovery of diverse approaches for adapted drug delivery systems. Recently, superdisintegrants have been proposed for drug delivery systems as alternative approaches to maximize the efficiency of therapy. Although superdisintegrants are well known and used in solid dosage forms, studies on strategies for the development of drug delivery systems using superdisintegrants are lacking. Therefore, this study reviews the use of superdisintegrants in controlled drug release dosage formulations. This overview of superdisintegrants covers developed strategies, types (including synthetic and natural materials), dosage forms and techniques and will help to improve drug delivery systems.

Slow Release NPK Fertilizer Preparation from Natural Resources

Preparation of Natural multi-nutrient Slow Release Fertilizer (NSRF) aims to reduce the environmental burden from some waste and increase the efficiency of fertilizer in releasing nutrient content. In this study,slow-release fertilizer was prepared from all natural components from waste which aredried chicken manure (N source), struvite (P source), and palm empty fruit bunch ash (K source). The equal weight of the three main nutrient sources was used with the addition of starch powder as the binder by 10%, 15% and 20% of the total nutrient mixture. The mixture of all nutrient with binder was granulated using pan granulator. Dried NSRF granule was tested using sand bed release method to observe the release profile of the contained nutrient. Based on the results of a 30-day leaching study, it was found that increasing concentration of binder will reduce the release of the nutrient from NSRF granules.

Biobased Polyurethane, Epoxy Resin, and Polyolefin Wax Composite Coating for Controlled-Release Fertilizer

Reducing the use of petrochemical products in coated controlled-release fertilizers while regulating the release rate is a popular research topic in the field of controlled-release fertilizers. In this study, a novel biobased polyurethane (BPU), epoxy resin (ER), and polyolefin wax (PW) composite coating method for the controlled release of urea was successfully established. The method involved: (1) the use of PW as a modified inner coating, which improved fertilizer surface performance and reduced urea surface roughness; (2) the degradable BPU film was synthesized with liquefied starch (LS) as the outer coating material; and (3) epoxy resin is a protective layer, which improved the hydrophobicity of the coated urea for controlled release. The chemical structure, thermostability and microscopic morphology of composite-coated urea (CCU) were examined by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), and scanning electron microscopy (SEM), respectively. A central composite design of response surface methodology was used to examine the effects of different film percentage, PW contents, and BPU/ER ratios on nutrient release behavior. The results showed that PW optimized the fluidity, thermal insulation properties, and microscopic surface of the particles and improved the uniformity of the heating of urea. When the same amount of ER was used, the CCU showed a 3-fold increase in the release period compared to that of the cross-linked interpenetrating coated urea. Polynomial mathematical models were established for CCU preparation and could be an effective tool for manufacturing CCUs with specific nutrient release characteristics that could meet the nutrient requirements of crops in different cropping systems. The new coating method introduced in this study could guide the development of a new generation of biobased controlled-release fertilizers.

Nano-based smart pesticide formulations: Emerging opportunities for agriculture

The incorporation of nanotechnology as a means for nanopesticides is in the early stage of development. The main idea behind this incorporation is to lower the indiscriminate use of conventional pesticides to be in line with safe environmental applications. Nanoencapsulated pesticides can provide controlled release kinetics, while efficiently enhancing permeability, stability, and solubility. Nanoencapsulation can enhance the pest-control efficiency over extended durations by preventing the premature degradation of active ingredients (AIs) under harsh environmental conditions. This review is thus organized to critically assess the significant role of nanotechnology for encapsulation of AIs for pesticides. The smart delivery of pesticides is essential to reduce the dosage of AIs with enhanced efficacy and to overcome pesticide loss (e.g., due to leaching and evaporation). The future trends of pesticide nanoformulations including nanomaterials as AIs and nanoemulsions of biopesticides are also explored. This review should thus offer a valuable guide for establishing regulatory frameworks related to field applications of these nano-based pesticides in the near future.

A biodegradable biomass-based polymeric composite for slow release and water retention

Slow-release fertilizer has been proven to be more effective than traditional fertilizer for providing a long-term stable nutrient supply. Although such fertilizers have been widely investigated, their water-retention properties and biodegradability have not been fully analysed. Composites of fertilizers and polymers provide opportunities to prepare new types of fertilizer with enhanced properties for real applications. Chicken feather protein-graft-poly(potassium acrylate)-polyvinyl alcohol semi-interpenetrating networks forming a super absorbent resin combined with nitrogen (N) and phosphorus (P) (CFP-g-PKA/PVA/NP semi-IPNs SAR) was prepared. The chemically bonded or physically embedded fertilizer compound could be released form the resin matrix to the surrounding soil under irrigation. The synthesis mechanism, morphology, and chemical and mechanical structure of the synthesized composites were investigated. The reactant doses were optimized through response surface methodology (RSM). A 30-day field trial of the prepared SAR was applied to detect the influence of sample particle size, soil salinity, pH, and moisture content on the slow-release behaviour of N and P. The maximum release values of N and P from the composites were 69.46% N and 65.23% P. A 120-day soil burying experiment and 30-day Aspergillus niger (A. niger) inoculation were performed, and the biodegradability and change in microstructure were monitored. The addition of SAR to soil could also improve the water-retention ability of the soil.