Environmental and economic performance analysis of recycling waste printed circuit boards using life cycle assessment

Can e-waste recycling provide a solution to the scarcity of rare earth metals? An overview of e-waste recycling methods

Recycling e-waste is seen as a sustainable alternative to compensate for the limited natural rare earth elements (REEs) resources and the difficulty of accessing these resources. Recycling facilitates the recovery of valuable products and minimizes emissions during their transportation. Numerous studies have been reported on e-waste recycling using various techniques, including thermo-, hydro- and biometallurgical approaches. However, each approach still has technical, economic, social, or environmental limitations. This review highlights the potential of recycling e-waste, including outlining the current unutilized potential of REE recycling from different e-waste components. An in-depth analysis of e-waste generation on a global scale and Australian scenario, along with various hazardous impacts on ecosystem and human health, is reported. In addition, a comprehensive summary of various metal recovery processes and their merits and demerits is also presented. Lifecycle analysis for recovering REEs from e-waste indicate a positive environmental impact when compared to REEs produced from virgin sources. In addition, recovering REEs form secondary sources eliminated ca. 1.5 times radioactive waste, as seen in production from primary sources scenario. The review outcome demonstrates the increasing potential of REE recycling to overcome critical challenges, including issues over supply security and localized dependency.

Negative-carbon recycling of copper from waste as secondary resources using deep eutectic solvents

Copper plays a crucial role in the low-carbon transformation of global communities with prevalent use of electric vehicles. This study proposed an environmentally friendly approach that utilizes a deep eutectic solvent (DES), choline chloride-ethylene glycol (ChCl-EG), as green solvent for the selective extraction of copper from scrap materials. With hydrogen peroxide as an oxidizing agent, the copper species from the printed circuit boards (PCBs) scraps were efficiently leached by the DES through oxidation-complexation reactions (conditions: 25 min, 20 °C, and 5 wt% H2O2). Molecular dynamics and density functional theory were performed to simulate the intricate cascade of interactions between copper species and hydrogen bond donors/acceptors of DES, providing insights into the mechanistic processes involved. Copper was selectively recovered from the DES leachate containing impurities (e.g., Pb2+, Sn2+, and Al3+) through electrodeposition via a diffusion-controlled reaction under a constant potential mode. A comprehensive life cycle assessment of the process demonstrated that the utilisation of DES in the extraction of copper from waste PCBs could result in significant reduction in carbon dioxide emissions (-93.6 kg CO2 eq of 1000 kg waste PCBs), thus mitigating the carbon footprint of global copper use through the proposed solvometallurgical recycling process of secondary resources.

Driving sustainable circular economy in electronics: A comprehensive review on environmental life cycle assessment of e-waste recycling

E-waste, encompassing discarded materials from outdated electronic equipment, often ends up intermixed with municipal solid waste, leading to improper disposal through burial and incineration. This improper handling releases hazardous substances into water, soil, and air, posing significant risks to ecosystems and human health, ultimately entering the food chain and water supply. Formal e-waste recycling, guided by circular economy models and zero-discharge principles, offers potential solutions to this critical challenge. However, implementing a circular economy for e-waste management due to chemical and energy consumption may cause environmental impacts. Consequently, advanced sustainability assessment tools, such as Life Cycle Assessment (LCA), have been applied to investigate e-waste management strategies. While LCA is a standardized methodology, researchers have employed various routes for environmental assessment of different e-waste management methods. However, to the authors' knowledge, there lacks a comprehensive study focusing on LCA studies to discern the opportunities and limitations of this method in formal e-waste management strategies. Hence, this review aims to survey the existing literature on the LCA of e-waste management under a circular economy, shedding light on the current state of research, identifying research gaps, and proposing future research directions. It first explains various methods of managing e-waste in the circular economy. This review then evaluates and scrutinizes the LCA approach in implementing the circular bioeconomy for e-waste management. Finally, it proposes frameworks and procedures to enhance the applicability of the LCA method to future e-waste management research. The literature on the LCA of e-waste management reveals a wide variation in implementing LCA in formal e-waste management, resulting in diverse results and findings in this field. This paper underscores that LCA can pinpoint the environmental hotspots for various pathways of formal e-waste recycling, particularly focusing on metals. It can help address these concerns and achieve greater sustainability in e-waste recycling, especially in pyrometallurgical and hydrometallurgical pathways. The recovery of high-value metals is more environmentally justified compared to other metals. However, biometallurgical pathways remain limited in terms of environmental studies. Despite the potential for recycling e-waste into plastic or glass, there is a dearth of robust background in LCA studies within this sector. This review concludes that LCA can offer valuable insights for decision-making and policy processes on e-waste management, promoting environmentally sound e-waste recycling practices. However, the accuracy of LCA results in e-waste recycling, owing to data requirements, subjectivity, impact category weighting, and other factors, remains debatable, emphasizing the need for more uncertainty analysis in this field.

Life cycle analysis on sequential recovery of copper and gold from waste printed circuit boards

Informal recycling activities of waste printed circuit boards, such as pyrolysis and landfilling, cause severe environmental harm to society. Pyrolysis of resin and polymer fraction leads to the generation of toxic effluents, and landfilling causes the leaching of heavy metals into the groundwater. A sustainable and eco-friendly way to recover base and precious elements will be an economically attractive option. Current research studied the cradle-to-gate environmental impacts of the sequential recovery of copper and gold through delamination, leaching, solvent extraction, electrowinning and cementation from waste printed circuit boards with the help of life cycle assessment.GaBi software was utilized to assess environmental impacts such as global warming, abiotic depletion (fossil), acidification potential and human toxicity potential during the process. Inventory data was collected by conducting several experiments and from optimizing parameters for recycling and separating 4.53 g of copper and 2.25 mg of gold from 16 g of component-free waste printed circuit boards. Results indicate that the chemical pre-treatment or delamination process for separating metal clads from the non-metallic fraction is primarily involved in the impact category. The higher impact during delamination is due to electricity consumption. The proposed study also corroborates the industrial viability of recycling valuable metals from waste printed circuit boards to minimize the environmental impacts. The outcomes of this work could be beneficial in creating the environmental guiding principle for WPCBs recycling plants.

Composition and recycling of smartphones: A mini-review on gaps and opportunities

After more than a decade since smartphones became consolidated in the market, many recycling solutions have been proposed to deal with them. To continue developing useful solutions and enable adjustment of routes, this mini-review aims to analyse the current research scenario, presenting relevant gaps, trends and opportunities. From a structured searching and screening procedure, a vast source of data was arranged and is available to extract useful information (43 studies on composition and 93 studies on recycling). The study provides discussions about the history of smartphone development, constituent materials and recycling methods for different components, comparisons between feature phones and smartphones and others. Among some conclusions, the authors highlight the lack of studies on pre-extractive methods, green chemistry, recovery of critical and precious metals, determination of priority materials for recovery and solutions for entire devices. In the end, a list containing six research gaps for composition studies and seven research gaps for recycling studies is provided and may be seen as opportunities for future research.

Co-exposure levels of volatile organic compounds and metals/metalloids in children: Implications for E-waste recycling activity prediction

Identifying informal e-waste recycling activity is crucial for preventing health hazards caused by e-waste pollution. This study attempted to build a prediction model for e-waste recycling activity based on the differential exposure biomarkers of the populations between the e-waste recycling area (ER) and non-ER. This study recruited children in ER and non-ER and conducted a quasi-experiment among the adult investigators to screen differential exposure or effect biomarkers by measuring urinary 25 volatile organic compound (VOC) metabolites, 18 metals/metalloids, and 8-hydroxy-2'-deoxyguanosine (8-OHdG). Compared with children of the non-ER, the ER children had higher metal/metalloid (e.g., manganese [Mn], lead [Pb], antimony [Sb], tin [Sn], and copper [Cu]) and VOC exposure (e.g., carbon-disulfide, acrolein, and 1-bromopropane) levels, oxidative DNA damage, and non-carcinogenic risks. Individually added 8-OHdG, VOC metabolites, and metals/metalloids to the support vector machine (SVM) classifier could obtain similar classification effects, with the area under curve (AUC) ranging from 0.741 to 0.819. The combined inclusion of 8-OHdG and differential VOC metabolites, metals/metalloids, and mixed indexes (e.g., product items or ratios of different metals/metalloids) in the SVM classifier showed the highest performance in predicting e-waste recycling activity, with an AUC of 0.914 and prediction accuracy of 83.3 %. "Sb × Mn", followed by "Sn × Pb/Cu", "Sb × Mn/Cu", and "Sn × Pb", were the top four important features in the models. Compared with non-ER children, the levels of urinary Mn, Pb, Sb, Sn, and Cu in ER children were 1.2 to 2.4 times higher, while the levels of "Sb × Mn", "Sn × Pb/Cu", "Sb × Mn/Cu", and "Sn × Pb" were 3.5 to 4.7 times higher, suggesting that these mixed indexes could amplify the differences between e-waste exposed and non-e-waste exposed populations. With the continued inclusion of new biomarkers of e-waste pollution in the future, our prediction model is promising for screening informal e-waste recycling sites.

Life cycle assessment of waste printed wiring board-derived Ag photocatalyst for sustainable fermentable sugar production

An exploratory work involving waste printed wiring board (WPWB)-derived inexpensive silver oxide (Ag₂O)-grafted silica-alumina composite photocatalyst (SAA) using quartz halogen and UVA irradiations (QHUV) (wavelength: 315 nm-1000 nm) has been revealed. The efficacy of the novel SAA photocatalyst was assessed in the synthesis of fermentable sugar (FS) by photo-hydrolysis of pure crystalline cellulose (PCC) in the QHUV-assisted batch reactor (QHUVBR), and the process parameters (5% AgNO₃ doping, 7.5% catalyst concentration, 20 min PH time, and 80 °C PH temperature) were optimized using Taguchi orthogonal array design. The BET analysis of the optimal SAA catalyst possessed high surface area (27.24 m²/g), high pore volume, and pore diameter (0.042 cc/g and 13.1684 nm), respectively, whereas the XRD indicated the presence of significant crystalline phases of Ag₂O. EDS mapping displayed the uniform distribution of silver active sites on silica-alumina support of the optimal SAA photocatalyst. The optimized parametric conditions in QHUVBR resulted in a maximum FS yield of 77.53% which was significantly higher compared to that achieved (34.52%) in a conventionally heated batch reactor (CHBR). Besides, the energy consumption was 75% more in CHBR (600 W) in comparison with QHUVBR (150 W), making the process energy-efficient and cost-effective. The environmental sustainability could be ascertained from the life cycle assessment (LCA) study in terms of low climate change, ionizing radiation, metal depletion, human toxicity, and other potential indicator values.

Comprehensive characterization and environmental implications of spent telecommunication printed circuit boards: Towards a cleaner and sustainable environment

The management and prevention of environmental risks associated with spent telecommunications printed circuit boards (STPCBs) is a concerning issue worldwide. Recycling might be proposed as a proper method to overcome this issue. Despite knowing that, choosing a sustainable method is challenging because of STPCBs complexity. This problem was overcome by analyzing STPCBs using different analytical methods and metal speciation. Understanding these data is essential in selection strategies to maximize selective recycling of metals and to minimize environmental impact. This research focused on characterizing STPCBs based on their structural, morphological, physiochemical, surface, and thermal properties. The accurate measurement of metal contents, indicating 187,900 mg kg^-1 Cu, 22,540 mg kg^-1 Pb, 1320 mg kg^-1 Ag, and 205 mg kg^-1 Au elements, plus other base metals, revealed a remarkable potential value in STPCBs. The results of structural analyses indicated that the powder has a crystalline structure and consists of Cu, Sn and Pb phases as well as different functional groups. In addition, after evaluating the zeta potential of the sample, the isoelectric pH of the sample was observed to be 5.6, which indicates that the powder particles have a negative surface in an environment with a pH higher than this value. Further, the metal speciation via sequential extraction procedure was performed, which showed that a unique harsh recycling strategy is required due to the stable structure of STPCBs. According to the results of this analysis, the global contamination factor (GCF) value was 83.48, which indicates STPCBs have a high degree of contamination. Leaching tests and environmental criteria were also conducted on this waste. The findings suggest that STPCBs needs pretreatments before landfilling to lower the concentration of toxic metals. Also, waste extraction test was the most aggressive procedure to assess mobility. Achieving this information is considered an essential step to choosing the most efficient recycling methods that minimize environmental impact while maximizing selective recycling of metals.

Four-year population exposure study: Implications for the effectiveness of e-waste control and biomarkers of e-waste pollution

E-waste pollution has emerged as a significant environmental concern. To assess the impact of e-waste control on human pollutant exposure risk and identify appropriate biomarkers to classify e-waste pollution levels, we performed longitudinal population exposure monitoring research in an e-waste recycling area in China after e-waste control. The urinary levels of oxidative stress markers and typical pollutants emitted during e-waste recycling, including heavy metals, polycyclic aromatic hydrocarbons (PAHs), and volatile organic compounds (VOCs), were continuously monitored in the surrounding population (including 275 children and 485 adults) from 2016 to 2019 using high-performance liquid chromatography-tandem mass spectrometry and inductively coupled plasma-mass spectrometry. The results showed that exposure to PAHs, VOCs and heavy metals was significantly associated with oxidative stress levels in urine. After e-waste control, the exposure levels of most PAHs and VOCs and a few heavy metals in the population significantly decreased. Interestingly, the level of 8-hydroxy-2'-deoxyguanosine (a biomarker of oxidative DNA damage) in children significantly decreased by 17.6 %, from 9.45 μg/g CRE in 2017 to 7.79 μg/g CRE in 2019 (p < 0.01). Thus, implementing e-waste control measures effectively reduced the human exposure risk to e-waste pollutants. Urinary tin (Sn), s-phenylmercapturic acid (PMA), 2-&3-hydroxyfluorene (2-&3-OHF), 3-hydroxyphenanthrene (3-OHPhe), and 1-hydroxypyrene (1-OHP) levels decreased significantly and monotonically over time (p < 0.01). The levels of urinary Sn and PMA in combination with 1-OHP, 2-&3-OHF, or 3-OHPhe as biomarkers demonstrated an excellent ability to classify e-waste pollution. These biomarkers will facilitate evaluations of the effectiveness of the governmental pollution regulations and policy measures. Additionally, children were generally exposed to higher levels of heavy metals and VOCs and suffered higher levels of oxidative stress damage than adults, suggesting that children are more vulnerable to e-waste pollution. This work will provide a reference for e-waste management and control.

A sustainable approach for material and metal recovery from E-waste using subcritical to supercritical methanol

The heterogeneous nature of e-waste, which is a rich source of metals, polymers, glass fibres and ceramics, is troublesome. Multi-step processes are employed to effectively treat e-waste with minimum environmental impact. In this research, a subcritical to supercritical methanol environment was investigated to pre-treat e-waste, recovering non-metallic fractions and eventually concentrate metals from e-waste. Experiments were conducted in the temperature range of 150 °C to 300 °C at an autogenous pressure with initial atmospheric pressure. The mechanism of depolymerization was investigated by varying reaction time from 30 min to 240 min; solid to liquid ratio of 1:10 to 1:30 g/ml in a batch reactor under N₂ environment. Comparative analysis of liquid products obtained after Supercritical Methanol (SCM) treatment for both Waste Random Access Memory (WRAM) and Waste Printed Circuit Board (WPCB) was done with pyrolyzed oil/liquid product. This research briefly illustrates oil and solid product compositional changes with operating temperature, pressure, and solid/liquid ratio range. The metal concentrations of copper, nickel, silver, zinc, and gold are greater than 90% after SCM treatment. For comparison, the feed material was pyrolyzed under the same condition, the difference in oil and solid products are assessed. In the end section, the environmental and economic benefits of SCM were also discussed compared to other supercritical and conventional technologies. An efficient and greener approach of supercritical solvent is proposed via this research for e-waste recycling.

Emerging waste valorisation techniques to moderate the hazardous impacts, and their path towards sustainability

Due to the recent boom in urbanisation, economy, and global population, the amount of waste generated worldwide has increased tremendously. The World Bank estimates that global waste generation is expected to increase 70% by 2050. Disposal of waste is already a major concern as it poses risks to the environment, human health, and economy. To tackle this issue and maximise potential environmental, economic, and social benefits, waste valorisation - a value-adding process for waste materials - has emerged as a sustainable and efficient strategy. The major objective of waste valorisation is to transit to a circular economy and maximally alleviate hazardous impacts of waste. This review conducts bibliometric analysis to construct a co-occurrence network of research themes related to management of five major waste streams (i.e., food, agricultural, textile, plastics, and electronics). Modern valorisation technologies and their efficiencies are highlighted. Moreover, insights into improvement of waste valorisation technologies are presented in terms of sustainable environmental, social, and economic performances. This review summarises highlighting factors that impede widespread adoption of waste valorisation, such as technology lock-in, optimisation for local conditions, unfavourable regulations, and low investments, with the aim of devising solutions that explore practical, feasible, and sustainable means of waste valorisation.

Efficient recovery of Cu and Ni from WPCB via alkali leaching approach

The large generation of electronic waste (e-waste) is posing a serious threat to society. It is important to develop sustainable technology for the effective management of e-waste and the recovery of valuable metals from it. The present study employed hydrometallurgical approach for Cu and Ni extraction from waste printed circuit boards (WPCB) of mobile phones. This study demonstrates the application of ammonia-ammonium sulfate leaching for the maximum recovery of Cu and Ni. Investigations revealed that the most favourable reaction parameters for efficient metal extraction are - ammonia concentration - 90 g/L, ammonium sulfate concentration - 180 g/L, H₂O₂ concentration - 0.4 M, time - 4 h, liquid to solid ratio - 20 mL/g, temperature - 80 °C and agitation speed - 700 rpm. Under these conditions, 100% Cu and 90% Ni were extracted. Furthermore, the kinetic study was performed using the shrinking core model which revealed that the internal diffusion is the rate-controlling step for Cu and Ni extraction. The activation energies for Cu and Ni extraction were found out to be 4.5 and 5.7 kJ/mol, respectively. Finally, Cu was recovered with 98.38% purity using electrowinning at a constant DC voltage of 2.0 V at Al cathode. The present study provides a solution for concurrent extraction of Cu and Ni from the raw WPCB of mobile phones and selective recovery of Cu from metal leached solution. The process has the potential to recover the resources from WPCB while minimising the pollution caused by mismanagement of WPCB.

Assessment of the potential energy and environmental benefits of solid waste recycling in China

Countries worldwide consider solid waste collection and recycling necessary due to the recent emphasis on conservation of resources and environmental protection. Due to the constraints from resource depletion and the need for sustainable economic growth, solid waste recycling has become a critical issue in China. Several indigenous researchers in China have studied the potential benefits of solid waste recycling. However, most studies limited the environmental assessment of solid waste recycling to greenhouse gas (GHG) emissions and considered only one type of solid waste (paper or plastic). Therefore, the present study analyzed the energy (electricity) and environmental (GHG and air pollutant emissions) benefits of recycling steel, nonferrous metal, plastic, and paper wastes from 2005 to 2017 in China. The study used the formulation of model equations method to estimate the electrical energy and environmental benefits. Prominent findings show that the total amount of electricity saved by recycling solid waste from 2005 to 2017 was 3743.3 Mtce. On average, solid waste recycling during the period led to a 43.2% saving on electricity. Solid waste recycling avoided 4765.9 billion kg of carbon dioxide emission and 22.502 billion kg of methane emission. It was also found that the recycling of solid waste saved a total amount of 10,669.8 M kg of NO_X emission but had a burden of -6263.2 M kg of VOCs emission on the environment. Solid waste recycling avoided the emission of CO₂, CH₄, NO_X, and SO_X, but the recycling of steel, plastics, and paper waste had negative impacts on the environment in terms of VOCs and PM emissions. Proper measures such as installing air pollution control devices should be put in place to minimize the emission of pollutants during the recycling of these solid wastes.

E-Waste Recycling and Resource Recovery: A Review on Technologies, Barriers and Enablers with a Focus on Oceania

Electronic e-waste (e-waste) is a growing problem worldwide. In 2019, total global production reached 53.6 million tons, and is estimated to increase to 74.7 million tons by 2030. This rapid increase is largely fuelled by higher consumption rates of electrical and electronic goods, shorter life cycles and fewer repair options. E-waste is classed as a hazardous substance, and if not collected and recycled properly, can have adverse environmental impacts. The recoverable material in e-waste represents significant economic value, with the total value of e-waste generated in 2019 estimated to be US $57 billion. Despite the inherent value of this waste, only 17.4% of e-waste was recycled globally in 2019, which highlights the need to establish proper recycling processes at a regional level. This review provides an overview of global e-waste production and current technologies for recycling e-waste and recovery of valuable material such as glass, plastic and metals. The paper also discusses the barriers and enablers influencing e-waste recycling with a specific focus on Oceania.

The EU Training Network for Resource Recovery through Enhanced Landfill Mining—A Review

The “European Union Training Network for Resource Recovery Through Enhanced Landfill Mining (NEW-MINE)” was a European research project conducted between 2016 and 2020 to investigate the exploration of and resource recovery from landfills as well as the processing of the excavated waste and the valorization of the obtained waste fractions using thermochemical processes. This project yielded more than 40 publications ranging from geophysics via mechanical process engineering to ceramics, which have not yet been discussed coherently in a review publication. This article summarizes and links the NEW-MINE publications and discusses their practical applicability in waste management systems. Within the NEW-MINE project in a first step concentrates of specific materials (e.g., metals, combustibles, inert materials) were produced which might be used as secondary raw materials. In a second step, recycled products (e.g., inorganic polymers, functional glass-ceramics) were produced from these concentrates at the lab scale. However, even if secondary raw materials or recycled products could be produced at a large scale, it remains unclear if they can compete with primary raw materials or products from primary raw materials. Given the ambitions of transition towards a more circular economy, economic incentives are required to make secondary raw materials or recycled products from enhanced landfill mining (ELFM) competitive in the market.

Transport of Au(III) from HCl Medium across a Liquid Membrane Using R3NH+Cl-/Toluene Immobilized on a Microporous Hydrophobic Support: Optimization and Modelling

By the use of the tertiary amine A327 and 1 M HCl solution as precursors, the ionic liquid A327H+Cl- was generated and used to investigate its performance in the transport of Au(III) from hydrochloric acid medium. The influence of the stirring speed (600-1800 min-1), ionic liquid concentration (1.25-50% v/v) in the membrane phase, and gold concentration (0.01-0.15 g/L) in the feed phase on metal transport have been investigated. An equation which included both equilibrium and kinetics parameters was derived, and the membrane diffusional resistance (Δm) and feed phase diffusional resistance (Δf) was estimated as 9.5 × 106 s/cm and 307 s/cm, respectively. At carrier concentrations in the 5-50% v/v range and gold concentrations in the 0.01-0.15 g/L range, metal transport is controlled by diffusion of metal species through the feed boundary layer, whereas at the lowest carrier concentrations, membrane diffusion is predominant. From the receiving solutions, gold can be recovered as gold nanoparticles.