Sequential usage of diamond bur for CAD/CAM milling: Effect on the roughness, topography and fatigue strength of lithium disilicate glass ceramic

Influence of CAD-CAM milling strategies on the outcome of indirect restorations: A scoping review

STATEMENT OF PROBLEM

The influence of computer-aided manufacturing (CAM) parameters and settings on the outcomes of milled indirect restorations is poorly understood.

PURPOSE

The purpose of this scoping review was to summarize the current CAM systems, parameters, and setting changes, and their effects on different outcomes of milled indirect restorations and aspects related to their manufacture.

MATERIAL AND METHODS

The protocol of this review is available online (https://osf.io/x28ps/). Studies that used at least 2 different parameters (CAM units, number of axes, digital spacers, or protocols with different rotatory instruments, grit-sizes, milling speed, or others) for milling indirect restorations were included. A structured search up to July 2023 was performed by 2 independent reviewers for articles written in English in LILACS, MEDLINE via PubMed, EMBASE, Web of Science, and Scopus.

RESULTS

Of 1546 studies identified, 22 were included in the review. Discrepancies were found between the planned and actual measured cement space, with a decreasing linear relationship impacting restoration adaptation at different points. The CEREC MC XL milling machine was the most used system in the included studies, with variations in bur types, milling modes, and number of burs uses affecting internal fit and surface trueness. The results demonstrated the better adaptation of restorations made with 5-axis over 3-axis milling machines. Lithium disilicate and zirconia were the most commonly used materials, and crowns and inlays were popular designs. Marginal and internal adaptation were the primary outcomes assessed using the various techniques.

CONCLUSIONS

The study presented a comprehensive exploration of CAM systems and parameters, and their influence on indirect restorations. The planned cement space was not properly reproduced by the milling. Bur characteristics can affect restoration fit and trueness. The 5-axis units seem to result in better-adapted restorations compared with 3- and 4-axis units.

Effect of staining layer on roughness after progressive wear of monolithic ceramics

PURPOSE

The aim of this study was to evaluate staining layer behavior applied to high-translucency zirconia (YZHT), feldspathic ceramics (FD), and zirconia-reinforced lithium silicate (ZLS) surfaces against different antagonists.

METHODS AND MATERIALS

Monolithic ceramic discs (n = 120) (ø 12 mm; thickness, 1.2 mm; ISO 6872) were obtained, 30 from YZHT and FD, and 60 from ZLS CAD/CAM blocks (staining layer applied before or after the crystallization procedure). The specimens were divided into 12 subgroups (n = 10) according to the antagonists: steatite, polymer-infiltrated ceramic, or zirconia. Mechanical cycling (1.5 × 104  cycles; 15 N; horizontal displacement, 6 mm; 1.7 Hz) and flexural strength tests (1 mm/min-1000 kg cell) were performed. The differences between final and initial roughnesses (Ra, Rz, and Rsm), the mass loss, and the flexural strength data were individually analyzed by two-way ANOVA and Tukey's test (α = 0.05).

RESULTS

The roughnesses of all ceramics did not present a statistically significant difference before wear simulation: Ra (p = 0.3348), Rz (p = 0.5590), and Rsm (p = 0.5330). After the wear simulation, the Ra parameter was not affected by an interaction between ceramic and antagonist (p = 0.595). The Rz and Rsm parameters were affected only by the antagonist pistons (both, p = 0.000). The ceramics used in this study showed statistically significant differences in mass loss after the wear test (p < 0.0001). The additional firing (2 steps) of the ZLS2 led to a higher lost mass quantity.

CONCLUSION

All ceramics presented similar initial roughnesses and similar roughnesses after the wear simulation. The zirconia antagonist showed better performance against ceramics with high crystalline content.

CLINICAL SIGNIFICANCE

It is clear that restorative materials must be carefully selected by dental practitioners according to indications, properties, and antagonists. The steatite antagonist, that is, an enamel analog, showed better performance against vitreous ceramics, while the zirconia antagonist showed better performance against ceramics with high crystalline content. Wear affects the surface roughnesses of the ceramics. Additional firing for the staining of the zirconia-reinforced lithium silicate ceramic led to a greater loss of mass.

Endocrown restorations in premolars: influence of remaining axial walls of tooth structure and restorative materials on fatigue resistance

OBJECTIVES

To evaluate the effect of the remaining tooth structure and different CAD/CAM materials on the fatigue performance and failure mode of endodontically treated premolars restored with endocrowns.

MATERIALS AND METHODS

Ninety maxillary premolars were endodontically treated and assigned into 6 groups (n = 15) according to the number of remaining axial walls (four, three, and two) and restorative materials (ultra-translucent zirconia 5Y-PSZ [KATANA UTML] and lithium disilicate [IPS e.max-CAD]). The specimens were subjected to cyclic fatigue loading test (initial load 200 N; 20 Hz). An incremental step load of 100 N per 10,000 cycles was applied until failure. The fatigue failure load (FFL) and number of failure cycles (CFFs) data were statistically analyzed with two-way ANOVA and Kaplan-Meier test (α = 0.05). Failed specimens were examined under a stereomicroscope 25 × and failure modes were determined.

RESULTS

FFL and CFF were significantly influenced by restorative material (p < 0.05). 5Y-PSZ endocrowns showed significantly higher FFL when compared with lithium disilicate. The number of remaining walls did not affect the fatigue behavior or failure mode of the specimens. Of the lithium disilicate restorations, 51% had repairable failures, while 95% 5Y-PSZ restorations had non-repairable failures.

CONCLUSIONS

Zirconia endocrowns showed better FFL than lithium disilicate endocrowns, regardless of the number of remaining axis walls. Lithium disilicate and 5Y-PSZ endocrowns showed FFL higher than the normal masticatory loads.

CLINICAL RELEVANCE

Restoring endodontically treated premolars with endocrown could be a promising treatment, regardless of the remaining axial walls. However, precaution should be taken in material selection since it affects the fatigue resistance and failure mode.

A brief review on fatigue test of ceramic and some related matters in Dentistry

The characteristics of dental ceramics have been extensively studied over the years to provide highly qualified materials for use in prosthetic restorations. The ability to adhere to dental substrates, outstanding aesthetics (translucency, color, and substrate masking ability) and improved mechanical properties provide these materials with optical features and high strength to withstand masticatory stimuli. Different classifications are adopted, and it is generally considered that glass-ceramics have better optical characteristics due to the high glass content, and polycrystalline ceramics have superior strength favored by their densified and organized crystals, hampering crack growth. This knowledge was largely built-up during years of scientific research through different testing methodologies, but mainly employing static loads. It is important to not only take into account the intensity of loads that these materials will be exposed to, but also the effect of the intermittence of cyclic load application leading to mechanical fatigue and the influence of factors related to the crack origin and their propagation under this condition. Furthermore, the bonding surface of ceramic restorations requires surface treatments that improve the bond strength to luting agents; however, these treatments require caution because of their potential to produce defects and affect the structural behavior. Moreover, ceramic restorations often require internal adjustments for proper seating or external adjustments for fitting the occlusal contact with the antagonist. In this sense, finishing/polishing protocols may alter the defect population, as luting agents may also interact by filling in the superficial defects on the restoration intaglio surface. Thus, the balance among all these factors will define the performance of a restorative setup, as well as the posterior exposure to the humid environment and the masticatory stimuli (cyclical loading), which may favor developing slow and subcritical growth of cracks in ceramic materials and the degradation of the bond interface. Therefore, it is essential that the concepts which explain the fatigue mechanism are understood, as well as the crack propagation and failure patterns of restorative ceramic materials.

Sintering mode of a translucent Y-TZP: Effects on its biaxial flexure fatigue strength, surface morphology and translucency

OBJECTIVE

This investigation evaluated the effect of two sintering modes of a translucent zirconia (Y-TZP) on its surface roughness, topography, phase-transformation (t → m), translucency and biaxial flexure fatigue strength.

MATERIALS AND METHODS

To do so, 50 Y-TZP discs (Ø = 15 mm; thickness = 1.2 mm; IPS e.max ZirCAD LT) were prepared and divided into two groups: Standard mode (SM) and Fast mode (FM). Staircase fatigue testing was performed (piston-on-three balls set-up, ISO 6872:2015), as well as surface roughness, profilometry, scanning electron microscopy (SEM-FEG), energy dispersive X-ray spectroscopy (EDX), phase transformation (t → m) using X-ray diffraction analysis (XRD), translucency parameter analysis (TP and TP₀₀ ) and fractography.

RESULTS

The results showed no statistical significant differences for roughness parameters (p > 0.05, SM: Ra = 0.13 ± 0.02, Rz = 1.21 ± 0.26 and RSm = 24.91 ± 2.19; FM: Ra = 0.14 ± 0.03, Rz = 1.32 ± 0.25 and RSm = 24.68 ± 2.16) or flexural fatigue strength (SM: 512 (464-560) MPa; FM: 542 (472-611) MPa) between the groups. In addition, similarity in surface morphological features (SEM and profilometry), composition and phases (EDX and XRD) was observed between the firing protocols. Fractography showed that the failure origin occurred on the tensile side. Sintering mode did not affect the TP (F = 0.001, p = 0.97) and TP₀₀ (F = 0.12, p = 0.72).

CONCLUSIONS

Therefore, the fast-sintering mode is suggested as a viable alternative to the standard mode since it does not influence the evaluated surface morphology, microstructure, fatigue strength and translucency of a translucent monolithic zirconia.

CLINICAL SIGNIFICANCE

The fast sintering mode is a viable alternative for zirconia without compromising its topography, microstructure, mechanical performance or translucency.

The marginal gaps of sequentially milled lithium disilicate crowns using two different milling units

BACKGROUND

The purpose of this study was to compare the marginal gaps of sequentially milled lithium disilicate (LDS) crowns using two different milling units.

METHODS

One lower left first molar typodont tooth prepared for an LDS crown by an undergraduate student in a simulation clinic was selected. The crown preparation was scanned by a TRIOS 3 scanner and twelve LDS crowns milled by an E4D (E4DM) and a Sirona inLab MC X5 (MCX5) milling unit using identical settings. The crowns were seated onto the original crown preparation and three vertical marginal gap measurements were taken at four locations (mid-buccal, mid-lingual, mid-mesial and mid-distal) using a stereomicroscope. The mean marginal gap (MMG) was calculated for each individual tooth surface and each crown.

RESULTS

The MMG for the E4DM (100.40 μm) was not significantly different to the MCX5 (101.08 μm) milling unit (P = 0.8809). In both units, there was a statistically significant trend of increasing MMG with sequentially milled crowns using the same burs (E4DM P = 0.0133; MCX5 P = 0.0240).

CONCLUSIONS

The E4DM and MCX5 milling units produced LDS crowns with similar MMG's and within a clinically acceptable range but with a trend of increasing MMG when analysed sequentially. © 2022 Australian Dental Association.

Adhesion to a Zirconia-reinforced Lithium Silicate Ceramic: Effects of Ceramic Surface Treatments and Resin Cements

OBJECTIVE

This study had the objective to test the effect of ceramic surface treatments on the microshear bond strength (μSBS) of different resin cements to a zirconia-reinforced lithium silicate (ZLS).

METHODS AND MATERIALS

ZLS blocks were sectioned, embedded in acrylic resin, and then allocated into nine groups considering two study factors: "ceramic surface treatment" (HF - hydrofluoric acid; EP - self-etching primer; TBS - tribochemical silica coating) and "resin cements" (nMDP - without MDP monomer; MDP - with MDP monomer; SA - self-adhesive). Starch tubes (n=36) were placed on the treated ceramic surface and the cement was applied. Starch tubes were removed after 24 hours of storage, and the specimens were thermocycled (5,000×; 5°C-55°C). Next, the μSBS test was performed using the wire-loop technique, and topographic and failure analyses were performed.

RESULTS

The factors "ceramic surface treatment" and "resin cement" statistically influenced the μSBS results. Considering the surface treatment factor, the TBS produced statistically lower values when the MDP resin cement was applied, being only similar to the MDP plus EP group. For the resin cement factor, no difference was found for nMDP and SA groups, apart from the surface treatments. Failure analysis showed that the groups treated with EP had a greater number of pre-test failures. The surface treatments induced noteworthy topographic alterations when compared to control (no treatment).

CONCLUSION

The ZLS ceramic surface treatment with tribochemical silica coating associated with the MDP-containing resin cement resulted in lower bond strength values.

Effect of repeated millings on the surface integrity of diamond burs and roughness of different CAD/CAM materials

OBJECTIVES

This study evaluated the surface integrity of two types of diamond burs and their effect on the roughness of different CAD/CAM materials.

MATERIALS AND METHODS

CAD/CAM materials, Vita Mark II (VM), IPS e.max CAD (EM), Celtra Duo (CD), G-Ceram (GC), and Lava Ultimate (LU) blocks were milled with CEREC MCXL. Five pairs of pointed cylinder burs (CB) and step burs (SB) were used repeatedly. The wear rate of burs was analyzed before and after milling with a scanning electron microscope (SEM) and weighing the burs. The milling time of the blocks at different milling stages was recorded from 2 (M2) to 8 times (M8) of use. The surface roughness (Ra) of blocks was measured with a profilometer. Data from the differences in surface roughness were analyzed using univariate analyses of variance and Kruskal-Wallis tests (alpha = 0.05).

RESULTS

For M2, the highest roughness (2.12 ± 0.1 μm) was observed with the VM block. EM blocks presented the highest roughness values (1.82 ± 0.3 μm, 1.85 ± 0.1 μm, and 1.86 ± 0.04 μm) at M4, M6, and M8, respectively. While the highest Ra values were observed for VM (2.12 to 1.43 µm), LU provided the lowest mean Ra (1.62 to 1.33 µm) among the tested materials. After the repeated use of burs up to 8 times, the surface roughness of all the tested materials decreased. Milling of LU resulted in chip deposits on the CB surface in SEM images. The duration of cutting was higher for CD and EM materials than those of other materials, but the milling duration for VM, GC, and LU blocks was similar. SB burs exhibited more wear than CB after repeated milling.

CONCLUSIONS

A repeated number of millings more than 4 times decreased the surface integrity of the milling burs, increased the surface roughness of CAD/CAM blocks except for LU, and increased the milling duration. Increased material hardness was more detrimental on bur surface integrity.

CLINICAL RELEVANCE

During milling CAD/CAM blocks, clinicians should note that the surface integrity of milling burs decreases after 4 times of use as a function of material hardness where step burs wear quicker than pointed cylinder burs.

The influence of roughness on the resistance to impact of different CAD/CAM dental ceramics

This study aimed to investigate the effect of surface roughness (polished vs. CAD/CAM milling simulation) on impact strength of five dental ceramics for manufacturing CAD/CAM monolithic restorations. Specimens of five ceramics (FC- feldspathic glass-ceramic; PICN- polymer-infiltrated ceramic-network; ZLS- zirconia-reinforced lithium silicate glass-ceramic; LD- lithium disilicate glass-ceramic; YZ- yttria-stabilized tetragonal zirconia polycrystal ceramic) to be tested under impact (15×10×2mm3; n= 15) were divided into two groups, according to surface treatment: polishing (pol) and grinding (gri) as CAD/CAM milling simulation. Impact strength was tested using the Dynstat method. Roughness, topographic, fractographic and finite element analyses were performed. The impact strength data were analyzed by Weibull, and Pearson correlation was used to correlate roughness and impact strength data. The CAD/CAM milling simulation led to significantly (p<0.05) greater roughness (Ra and Rz) and statistically reduced the impact strength for PICN (polPICN= 4.59 to griPICN= 1.09; ±76% decrease), for LD (polLD= 17.69 to griLD= 10.09; ±43% decrease) and for YZ (polYZ= 74.99 to griYZ= 20.67; ±72% decrease) ceramics; and also promoted a more irregular topography with scratches and grooves. Fractographic and FEA analyses depicted the origin of failure at the higher stress concentration side during the impact test, where the pendulum impacted. The CAD/CAM milling simulation significantly decreased the impact strength of the evaluated ceramic materials.

Effects of repeated use of tungsten carbide burs on the surface roughness and contact angles of a CAD-CAM PMMA denture base resin

STATEMENT OF PROBLEM

The surface roughness (Ra) and wettability of complete denture base materials must meet certain clinical requirements. Although computer-aided design and computer-aided manufacturing (CAD-CAM) systems have recently become popular for the fabrication of complete dentures, the effects of the repeated usage of milling burs on the surface properties of CAD-CAM denture base acrylic resins have not yet been fully investigated.

PURPOSE

The purpose of this in vitro study was to evaluate the effects of new and used burs on the Ra and contact angles (wettability) of a CAD-CAM polymethylmethacrylate (PMMA) denture base material.

MATERIAL AND METHODS

A total of 40 Ø2×10-mm disks were fabricated from 1 brand of CAD-CAM PMMA resin (Polident). Half of the specimens (group N) were milled with a new tungsten carbide bur set, while the other half (group U) was milled with a used tungsten carbide bur set. Moreover, half of the specimens (groups NT and UT) were subjected to thermocycling before Ra and contact angle testing. Ra was tested by using a profilometer, and the surfaces were also examined by scanning electron microscopy (SEM). The contact angle was measured by using the sessile drop method. Data were analyzed with the Kruskal-Wallis and Dunn Pairwise Comparison tests (α=.05).

RESULTS

The mean contact angle was highest for group U (80 degrees) and lowest for group UT (66 degrees) (P<.05). Ra values were highest for group N (1.3 μm) and lowest for group U (0.93 μm) (P<.05).

CONCLUSIONS

Specimens milled with new tungsten carbide burs had lower mean contact angles and higher Ra values than specimens milled with used burs. The contact angles of CAD-CAM PMMA resin specimens milled with used burs decreased significantly after thermocycling. Regardless of whether or not thermocycling was performed, contact angle values decreased as Ra values increased.

Stepwise stress testing of different CAD-CAM lithium disilicate veneer application methods applied to lithium disilicate substructures

STATEMENT OF PROBLEM

Whether a computer-aided design and computer-aided manufacture (CAD-CAM) fabricated high-translucency lithium disilicate veneer on a lithium disilicate substructure would increase the strength of the restoration compared with a traditional feldspathic porcelain veneer is unclear.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different lithium disilicate veneer application methods on a lithium disilicate substructure on their biaxial flexural stress (BFS).

MATERIAL AND METHODS

Lithium disilicate disks were fabricated so that when combined with the veneering disks, they had a dimension of 12×1.2 mm. Experimental groups were as follows (n=15): resin-bonded lithium disilicate veneer, lithium disilicate veneer adhesively cemented to lithium disilicate; sintered lithium disilicate veneer, lithium disilicate veneer sintered to lithium disilicate; sintered feldspathic veneer, feldspathic porcelain applied to lithium disilicate; and monolithic lithium disilicate, the control group. Weibull distribution survival analysis was used to compare the differences in the resistance to fracture after fatigue. The total number of cycles was analyzed by using 1-way ANOVA (α=.05). A finite element analysis (FEA) was also performed. The maximum principal stress (MPS) was used as the failure criterion.

RESULTS

The sintered feldspathic veneer group had significantly lower fatigue resistance than sintered lithium disilicate veneer or resin-bonded lithium disilicate veneer (P<.05). The resin-bonded lithium disilicate veneer group showed significantly more fractured fragments than the other groups. No statistical difference was observed in the number of cycles. The lithium disilicate veneered groups presented similar resistance to fatigue as the monolithic specimens of the same overall dimensions. Higher peaks of MPS were observed for groups monolithic lithium disilicate, sintered lithium disilicate veneer, and sintered feldspathic veneer than for resin-bonded lithium disilicate veneer.

CONCLUSIONS

Veneering a lithium disilicate substructure with a lithium disilicate veneer, bonded or sintered, increased resistance to fatigue compared with a feldspathic porcelain veneer. The lithium disilicate veneer groups had similar fatigue resistance to that of the monolithic group.

Optimizing the microstructure of a new machinable bioactive glass-ceramic

OBJECTIVES

This study aimed to optimize the crystallization process and the microstructure of a new bioactive glass-ceramic (GC) previously developed by our research group to obtain machinable glass-ceramics.

METHODS

Differential scanning calorimetry (DSC) analyses were conducted to explore the characteristic temperatures and construct a semi-quantitative nucleation curve. The GC specimens were characterized by X-ray diffraction (XRD) and Rietveld refinement. Their brittleness index (B) and machinability were characterized and compared with IPS e.max-CAD®. Their Young's modulus, fracture toughness, and hardness were assessed.

RESULTS

We found that the maximum crystal nucleation rate temperature of this GC is ~470 °C. Treatments were designed based on the 1st DSC peak onset (570 °C), 1st peak offset (650 °C), and 2nd peak offset (705 °C) crystallization temperatures of lithium metasilicate (LS, LiSi₂O₃) and lithium disilicate (LS2, Li₂Si₂O₅). Rietveld refinement indicated an increase in LS2 and a reduction in LS and amorphous phase for increased temperatures and longer treatment times. Their B values indicate good machinability compared with that of the control group based on statistical analyses. As expected, lower levels of LS2 increase the machinability regardless of the rotation speed adopted, leading to a greater depth of cut and reduced Edge Chipping Damage Depth (ECDD).

CONCLUSION

This bioactive GC with optimized microstructure presents high machinability. For treatment temperatures above 570 °C, the number of elongated LS2 crystals increases and decreases the amorphous phase content, which reduce the machinability of the GC, and should therefore be avoided. The best results were obtained using heat treatment at 570 °C, which produces LS crystals embedded in a glassy matrix (67%) with small contents of secondary phases.

Effect of CAD/CAM Bur Deterioration on the Surface Roughness of Ceramic Crowns

PURPOSE

To evaluate the effect of repetitive milling on the surface roughness of ceramic crowns.

MATERIALS AND METHODS

Twenty feldspathic ceramic crowns (VITABLOCS Mark II; Vita Zahnfabrik, Bad Säckingen, Germany) milled with hard milling protocol, and 20 zirconia crowns (5Y-TZP, inCoris TZI; Dentsply Sirona, York, PA) milled with soft milling protocol, using a 5-axis milling machine (inLab MC X5; Dentsply Sirona) were investigated. Atomic force microscopy (SPM SmartSPM™-1000) was used for surface roughness measurements (Ra, RMS). Pearson correlation between bur deterioration percentage as provided by the software of the milling machine and surface roughness was performed with an (r) range between 1 and -1. Trend analysis between the 2-half and among the 4-quarter bur lifetime was performed with linear contrast analysis and partial eta squared (η) for estimate of effect size. Analysis of mean variance between the zirconia and feldspathic ceramic groups was performed with a t-test, with α = 0.05.

RESULTS

Correlation analysis showed small correlation for Ra, RMS (r = -0.02, -0.16 for the feldspathic ceramic crowns and r = 0.044, 0.034 for the zirconia crowns), and no significant differences for the 2-half and 4-quarter groups (p > 0.05) for both crown types. Estimate of effect size was rated as medium for the 2-half groups (Ra = 0.420, RMS = 0.395) and large for the 4-quarter groups (RA = 0.22, F = 1.48, RMS = 0.19, F = 1.26) for the feldspathic ceramic crowns, and small effect size for the 2-half groups (Ra = 0.18, RMS = 0.20) and the 4-quarter groups (Ra = 0.035, RMS = 0.037) for the zirconia crowns. There was no significant difference (p = 0.178, F = 0.016. p = 0.088, F = 0.002) between the feldspathic ceramic and zirconia crowns with medium and large effect size (0.45, 0.57) for RA and RMS.

CONCLUSIONS

Milling zirconia and feldspathic ceramic crowns had small correlation between bur deterioration and surface roughness when the burs were used within their recommended lifetime. However, hard milled feldspathic ceramic crowns had higher surface roughness than the soft milled zirconia crowns. Bur deterioration had a larger effect on the surface roughness of the feldspathic ceramic crowns than the zirconia crowns.

Evaluating the effect of repeated use of milling burs on surface roughness and adaptation of digitally fabricated ceramic veneers

Objectives

This study aimed to evaluate how repeated use of milling diamond burs with different coarseness affects surface roughness, and marginal and internal adaptation of CAD/CAM veneers.

Methods

Forty leucite-reinforced glass-ceramic veneers were milled in 2 groups based on the milling mode (with fine or extra-fine bur sets). In each group, every 10 veneers were milled with a new bur set. All veneers were cemented to bovine teeth and then polished. Labial surface roughness was measured before cementation, and after polishing. Marginal and internal discrepancies were measured using a field emission scanning electron microscope. Three-way and two-way mixed repeated measures ANOVA were applied to assess changes in surface roughness values of veneers and discrepancy values, respectively. The Bonferroni correction was applied for multiple comparisons.

Results

Repeated use of a milling diamond bur set had a significant effect on surface roughness of the veneers (P < .001). Mean surface roughness of the fine milling mode was significantly higher in comparison to that of extra-fine mode before (P = .002) and after (P = .01) polishing. After polishing a significant decrease in surface roughness occurred in fine (P = .02), but not in extra-fine milling mode (P = .99). Repeated use of milling burs significantly affected marginal and internal adaptation between some repeated uses.

Conclusions

Marginal and internal adaptation were significantly affected by repeated use of milling diamond burs up to 10 times between some repeated uses. However, no specific pattern could be established.

Clinical significance

Repeated use of milling burs could affect surface roughness, surface microcracks, critical defects, and adaptation of CAD/CAM restorations. Therefore, it plays a major role in clinical success of the restorations.

Influence of milling systems and marginal configurations on the fit of yttrium stabilized tetragonal zirconia polycrystals (Y-TZP)' copings

OBJECTIVE

The aim of this study was to evaluate marginal fit of yttrium tetragonal zirconia polycrystals (Y-TZP)' copings with different finish line designs fabricated with various digital scanners and milling systems.

METHODS

Three model plastic teeth were prepared with three finish line designs: Design-1, continuous chamfer; Design-2, chamfer with shallow depression; Design-3, chamfer with deep depression. The "master models" were replicated using elastomeric polyvinyl siloxane impression material and poured in type IV stone generating 90 dies, 30 dies for each design. Dies were scanned and copings were milled utilizing three digital scanners and computer-aided design/computer-aided manufacturing (CAD/CAM) systems: System-1, InEos Red Scan (Sirona Dental Systems, Germany), Vitablocks® Mark II (VITA, Germany) copings milled by Cerec® inLab (Sirona Dental Systems, Germany); System-2, Cerec® AC Connect with BlueCam (Sirona Dental Systems, Germany), Vitablocks® Mark II (VITA, Germany) copings milled by Cerec® inLab (Sirona Dental Systems, Germany); and System-3, NobleProcera™ Optical Scanner (NobleBiocare™), procera zirconia coping milled by a Noble Procera™ milling machine (NobleBiocare™). Copings were seated on their respective "master models" and secured with uniform force. Eight measurements per coping were performed at pre-established points, with a metallurgical microscope (Zeiss, Germany) connected to a high precision digital video-micrometer (Javelin JV6000, California, USA) at 200 × magnification.

RESULTS

The tested systems demonstrated marginal gaps ranging from 12.4 to 26.6 µm. Results for marginal fit of milled copings fabricated using three systems with different finish line designs differed significantly (p < 0.05). Procera zirconia copings scanned and milled with NobleProcera™ exhibited significantly lower marginal gaps compared to other specimen groups. However, InEos Red Scan/Vitablocks® Mark II/Cerec® inLab showed maximum marginal gaps among the study specimens.

CONCLUSIONS

CAD-CAM manufactured Y-TZP' copings exhibited marginal gaps ranging from 12.49 to 26.6 µm. The CAD-CAM fabrication system was a significant factor influencing the marginal misfit of Y-TZP' copings. Margin design exhibited system dependent influence on the marginal misfit. Marginal misfit observed for all systems were within clinically acceptable parameters.

Effects of multiple firing processes on the mechanical properties of lithium disilicate glass-ceramics produced by two different production techniques

STATEMENT OF PROBLEM

Repeated firings cause materials to be exposed to additional heat treatments. The effect of these additional heat treatments on the mechanical properties of lithium disilicate glass-ceramics is not fully known.

PURPOSE

The purpose of this in vitro study was to determine the effects of repeated firing on the mechanical properties of lithium disilicate glass-ceramics produced by 2 different techniques, press and computer-aided design and computer-aided manufacturing (CAD-CAM).

MATERIAL AND METHODS

Eighty rectangular (25×4×2 mm) lithium disilicate glass-ceramic specimens were used in this study, 40 produced by heat pressing and 40 by milling, and divided into 4 groups (n=10) with a different number of veneer porcelain firings (1 to 4). After firing, the Vickers hardness, flexural strength (3-point bend test), and fracture toughness were determined, and the specimens were analyzed with an environmental scanning electron micrograph. Data were analyzed with analysis of variance (ANOVA) (α=.05).

RESULTS

The repeat firing processes did not affect the flexural strength of the specimens in either group (P>.05), while the surface hardness and fracture toughness were significantly changed (P<.05).

CONCLUSIONS

Increasing the number of firings adversely affected the mechanical properties of lithium disilicate glass-ceramics.

Influence of Computer-aided Design/Computer-aided Manufacturing Diamond Bur Wear on Marginal Misfit of Two Lithium Disilicate Ceramic Systems

CLINICAL RELEVANCE

Marginal misfit of monolithic lithium disilicate ceramic crowns obtained from a chairside computer-aided design/computer-aided manufacturing system is affected after successive millings using a single diamond bur set. This fact can be critical for the longevity of indirect restorations.

SUMMARY

Fatigue performance of adhesively luted glass or polycrystalline CAD-CAM monolithic crowns

STATEMENT OF PROBLEM

Data comparing the fatigue performance of adhesively luted glass or polycrystalline ceramic systems for computer-aided design and computer-aided manufacturing (CAD-CAM) are scarce.

PURPOSE

The purpose of this in vitro study was to evaluate and compare the fatigue performance of monolithic crowns manufactured from glass or polycrystalline CAD-CAM ceramic systems adhesively luted to a dentin analog.

MATERIALS AND METHODS

Fifty-four pairs of standardized preparations of dentin analog (NEMA Grade G10) and simplified ceramic crowns of 1.5-mm thickness were obtained with 3 ceramic materials: lithium disilicate (LD) glass-ceramic (IPS e.max CAD); zirconia-reinforced lithium silicate (ZLS) glass-ceramic (Vita Suprinity); and translucent yttrium fully stabilized polycrystalline zirconia (Trans YZ) (Prettau Anterior). The simplified crowns (n=15) were adhesively cemented onto the preparations and subjected to step-stress fatigue test (initial load of 400 N, 20 Hz, 10 000 cycles, followed by 100-N increment steps until failure). Collected data (fatigue failure load [FFL] and cycles for failure [CFF]) were submitted to survival analysis with the Kaplan-Meier and Mantel-Cox post hoc tests (α=.05) and to Weibull analysis (Weibull modulus and its respective 95% confidence interval). Failed crowns were submitted to fractography analysis. The surface characteristics of the internal surface (roughness, fractal dimension) of additional crowns were accessed, and the occlusal cement thickness obtained in each luted system was measured.

RESULTS

Trans YZ crowns presented the highest values of FFL, CFF, and survival rates, followed by ZLS and LD (mean FFL: 1740 N>1187 N>987 N; mean CFF: 149 000>92 613>73 667). Weibull modulus and cement thickness were similar for all tested materials. LD presented the roughest internal surface, followed by ZLS (mean Ra: 226 nm>169 nm>93 nm). The LD and ZLS internal surfaces also showed higher fractal dimension, pointing to a more complex surface topography (mean fractal dimension: 2.242=2.238>2.147).

CONCLUSIONS

CAD-CAM monolithic crowns of Trans YZ show the best fatigue performance. In addition, ZLS crowns also showed better performance than LD crowns.

The impact of restorative material and ceramic thickness on CAD\CAM endocrowns

Background

Endocrown restorations as a conservative approach to restore endodontically treated teeth still need in vitro investigation under fatigue and made in different materials. This study evaluated the effect of restorative material and restoration thickness on the maximum fracture load of endocrowns subjected to cyclic loading.

Material and Methods

Sixty (60) third molar teeth received an endocrown preparation with three different heights of remaining dental tissue (1.5, 3.0 or 4.5 mm). A leucite-based ceramic (LEU) and a lithium disilicate (LD) based ceramic were selected to manufacture the CAD/CAM endocrown restorations, totaling 6 groups (n=10). The specimens were subjected to fatigue loading (200N, 2 x 106 cycles, water) and then to the single load to failure test (1 mm/min crosshead speed). Data were analyzed by using two-way ANOVA and Tukey tests (p< 0.05).

Results

All endocrowns survived the fatigue test. The thickness did not influence the restoration’s fracture load (p=0.548) instead the restorative material (p=0.003). LD showed higher mean values (1714.43 N)A than LEU (1313.47 N)B.

Conclusions

Endocrowns manufactured with CAD/CAM lithium disilicate blocks showed superior fracture load than the leucite-based blocks after mechanical fatigue. Nevertheless, both materials presented acceptable survival and fracture load as long as the material’s minimum thickness and the enamel adhesion are respected.

Key words:Endocrown, CAD/CAM, Endodontically treated teeth, Failure load, Minimal intervention dentistry.

Reinforced Glass-ceramics: Parametric Inspection of Three-Dimensional Wear and Volumetric Loss after Chewing Simulation

Abstract The aim of this study was to investigate the three-dimensional wear, volumetric loss and surface roughness after chewing simulation of two glass ceramics. Lithium disilicate (LD, Emax CAD, Ivoclar) and Zirconia reinforced lithium silicate (ZLS, Vita Suprinity, Vita Zhanfabrick) discs (n=20/g) were scanned to obtain stereolithography (STL) files for each sample. All discs were submitted to chewing simulation with sliding configuration (30 N, 300,000 cycles, 6 mm and 1.7 Hz) with steatite as antagonist. The samples were then scanned again and the volume loss and the deepest defect depth was measured using the superimposed file from the baseline using three-dimensional digital parametric inspection software (GOM Inspect, Braunschweig, Germany). Surface roughness (Ra and Rz) was analyzed with a contact profilometer. Data were analyzed by one-way ANOVA and Tukey test (α=0.5%). ANOVA showed significant differences among the groups. Considering the ceramic volume loss, wear depth defect length and Rz roughness, LD (-22.09±5.57%; 0.80±0.06 µm; 3.08±1.02 µm) showed higher mean values than ZLS (-15.67±4.51%; 0.56±0.09 µm; 1.51±0.90 µm). Ra mean values were similar for both materials (p=0.064). All discs exhibited slight surface scratches along with the sliding direction with pitted wear patterns, while large cracks were observed on wear traces. These same areas can be identified in blue, overlapping the STL files before and after chewing simulation in inspection software. The linear reduction generated by sliding contact shows a graph with a similar wear pattern shape. ZLS was more resistant to wear than LD, with less volume loss and shallower surface defects.

Newer vs. older CAD/CAM burs: Influence of bur experience on the fatigue behavior of adhesively cemented simplified lithium-disilicate glass-ceramic restorations

This study evaluated the effect of the CAD/CAM burs experience (newer vs older as consequence of the milling sequence) on fatigue failure load (FFL), number of cycles for failure (CFF), and survival rates of lithium disilicate glass-ceramic simplified restorations adhesively cemented to a dentin analogue substrate. Three sets of CAD/CAM burs were used to mill disc-shaped ceramic specimens (1 bur set - 18 milled discs with 10 mm diameter and 1.5 mm thickness), considering the bur experience as a result of the milling sequence to compose the study groups: G1-6 - discs obtained from the 1st to 6th milling of each bur set; G7-12 - specimens from the 7th to 12th milling; G13-18 - discs from the 13th to 18th. Discs of dentin analogue (G10, 10 mm diameter and 2.0 mm thickness) were made to serve as substrate (base material) and randomly assigned into pairs with the respective ceramic discs. Then, the ceramic discs were adhesively cemented onto the dentin analogue substrate, composing a three-layer specimen that mimics a monolithic restoration of a posterior tooth. Specimens were tested under stepwise fatigue approach: frequency = 20 Hz, 5000 cycles at maximum load of 400 N to accommodate the testing assembly, followed by incremental steps of 200 N with initial load ranging from 10 to 1000 N, to a maximum of 20,000 cycles/each step, until the occurrence of failure (radial crack). FFL and CFF were recorded at the end of the testing and subjected to statistical analysis. Supplementary roughness analysis of the milled surface was performed (n = 18) using a contact profilometer. Residual stress after milling and acid etching were accessed via X-ray Diffractometry analysis. FFL and CFF were not affected by increase on bur experience (no statistical differences among groups), despite that, it affected both Ra and Rz parameters (G1-6 had the smoothest surface). The residual stress concentration was negligible (milling did not induce residual stress concentration). It is concluded that the fatigue behavior of adhesively cemented lithium-disilicate glass-ceramic restorations was not influenced by CAD/CAM bur experience (newer vs older as consequence of the milling sequence), and so the residual stress concentration induced by milling was negligible.