Enhancing the hydrophilicity and water permeability of polypropylene membranes by nitric acid activation and metal oxide deposition

In Situ Preparation of MnO2 on the Catechol/Silane-Coated Polypropylene Nonwoven Fabrics for Effective Removal of Cationic Dyes

Previous studies have confirmed that MnOx removes heavy metal ions and organic pollutants from water with dual effects of adsorption and oxidation coupling, significantly improving the ability to remove impurities. Nanometal oxides have a highly reactive surface but tend to agglomerate during preparation and are challenging to recycle after use. A common method is to combine nano-MnO2 with Fe3O4 to prepare magnetic materials for easy recycling. Our previous research has confirmed that catechol (CA) and (3-aminopropyl) triethoxysilane (KH550) can be co-deposited on the surface of polypropylene nonwovens to form a stable CK coating under alkaline conditions. In addition, the coating has many active groups, including hydroxyl groups, amino groups, etc. This study further investigates the secondary reactivity of CK coatings. The coordination of catechol groups and metal ions was used to anchor manganese ions to the coating. Meanwhile, the hydroxyl and amino groups were used to reduce manganese ions to Mn4+ in situ to prepare PP-(CK-MnO2). We found that the sample had an excellent decolorization effect on cationic dyes but was limited to anionic dyes. The decolorization mechanism of cationic dyes was further discussed. The results showed that the decolorization of cationic dyes had a dual effect of adsorption and oxidative degradation. Under acidic conditions, its oxidation properties were enhanced. It can be used as a highly effective decolorizing agent for cationic dyes, and the decolorization behavior is consistent with the first-order kinetics. As the pH increases, its oxidation properties gradually decrease. Although the electrostatic adsorption effect was enhanced, the overall decolorization performance was significantly reduced. Recycling experiments have proved that it can maintain >90% removal rate after five cycles. This study also demonstrated that the CK coating has dopamine-like properties, which can coordinate with metal ions to prepare metal-organic hybrid materials.

Activation of polyimide by oxygen plasma for atomic layer deposition of highly compact titanium oxide coating

Titanium oxide (TiO2) coated polyimide has broad application prospects under extreme conditions. In order to obtain a high-quality ultra-thin TiO2coating on polyimide by atomic layer deposition (ALD), the polyimide was activated byin situoxygen plasma. It was found that a large number of polar oxygen functional groups, such as carboxyl, were generated on the surface of the activated polyimide, which can significantly promote the preparation of TiO2coating by ALD. The nucleation and growth of TiO2were studied by x-ray photoelectron spectroscopy monitoring and scanning electron microscopy observation. On the polyimide activated by oxygen plasma, the size of TiO2nuclei decreased and the quantity of TiO2nuclei increased, resulting in the growth of a highly uniform and dense TiO2coating. This coating exhibited excellent resistance to atomic oxygen. When exposed to 3.5 × 1021atom cm-2atomic oxygen flux, the erosion yield of the polyimide coated with 100 ALD cycles of TiO2was as low as 3.0 × 10-25cm3/atom, which is one order less than that of the standard POLYIMIDE-ref Kapton®film.

Protein-activated atomic layer deposition for robust crude-oil-repellent hierarchical nano-armored membranes

Atomic layer deposition (ALD) offers unique capabilities to fabricate atomically engineered porous materials with precise pore tuning and multi-functionalization for diverse applications like advanced membrane separations towards sustainable energy-water systems. However, current ALD technique is inhibited on most non-polar polymeric membranes due to lack of accessible nucleation sites. Here, we report a facile method to efficiently promote ALD coating on hydrophobic surface of polymeric membranes via novel protein activation/sensitization. As a proof of concept, TiO2 ALD-coated membranes activated by bovine serum albumin exhibit remarkable superhydrophilicity, ultralow underwater crude oil adhesion, and robust tolerance to rigorous environments including acid, alkali, saline, and ethanol. Most importantly, excellent cyclable crude oil-in-water emulsion separation performance can be achieved. The mechanism for activation/sensitization is rooted in reactivity for a particular set of amino acids. Furthermore, the universality of protein-sensitized ALD is demonstrated using common egg white, promising numerous potential usages in biomedical engineering, environmental remediation, low-carbon manufacturing, catalysis, and beyond.

Electrostatic Repulsive Features of Free-Standing Titanium Dioxide Nanotube-Based Membranes in Biofiltration Applications

This study presents the electrostatic repulsive features of electrochemically fabricated titanium dioxide nanotube (NT)-based membranes with different surface nanomorphologies in cross-flow biofiltration applications while maintaining a creatinine clearance above 90%. Although membranes exhibit antifouling behavior, their blood protein rejection can still be improved. Due to the electrostatically negative charge of the hexafluorotitanate moiety, the fabricated biocompatible, superhydrophilic, free-standing, and amorphous ceramic nanomembranes showed that about 20% of negatively charged 66 kDa blood albumin was rejected by the membrane with ∼100 nm pores. As the nanomorphology of the membrane was shifted from NTs to nanowires by varying fabrication parameters, pure water flux and bovine serum albumin (BSA) rejection performance were reduced, and the membrane did not lose its antifouling behavior. Herein, nanomembranes with different surface nanomorphologies were fabricated by a multi-step anodic oxidation process and characterized by scanning electron microscopy, atomic force microscopy, water contact angle analysis, X-ray diffraction, and energy-dispersive X-ray spectroscopy. The membrane performance of samples was measured in 3D printed polyethylene terephthalate glycol flow cells replicating implantable artificial kidney models to determine their blood toxin removal and protein loss features. In collected urine mimicking samples, creatinine clearances and BSA rejections were measured by the spectrophotometric Jaffe method and high-performance liquid chromatography.

Ceramic-Polymer Composite Membranes for Water and Wastewater Treatment: Bridging the Big Gap between Ceramics and Polymers

Clean water supply is an essential element for the entire sustainable human society, and the economic and technology development. Membrane filtration for water and wastewater treatments is the premier choice due to its high energy efficiency and effectiveness, where the separation is performed by passing water molecules through purposely tuned pores of membranes selectively without phase change and additional chemicals. Ceramics and polymers are two main candidate materials for membranes, where the majority has been made of polymeric materials, due to the low cost, easy processing, and tunability in pore configurations. In contrast, ceramic membranes have much better performance, extra-long service life, mechanical robustness, and high thermal and chemical stabilities, and they have also been applied in gas, petrochemical, food-beverage, and pharmaceutical industries, where most of polymeric membranes cannot perform properly. However, one of the main drawbacks of ceramic membranes is the high manufacturing cost, which is about three to five times higher than that of common polymeric types. To fill the large gap between the competing ceramic and polymeric membranes, one apparent solution is to develop a ceramic-polymer composite type. Indeed, the properly engineered ceramic-polymer composite membranes are able to integrate the advantages of both ceramic and polymeric materials together, providing improvement in membrane performance for efficient separation, raised life span and additional functionalities. In this overview, we first thoroughly examine three types of ceramic-polymer composite membranes, (i) ceramics in polymer membranes (nanocomposite membranes), (ii) thin film nanocomposite (TFN) membranes, and (iii) ceramic-supported polymer membranes. In the past decade, great progress has been made in improving the compatibility between ceramics and polymers, while the synergy between them has been among the main pursuits, especially in the development of the high performing nanocomposite membranes for water and wastewater treatment at lowered manufacturing cost. By looking into strategies to improve the compatibility among ceramic and polymeric components, we will conclude with briefing on the perspectives and challenges for the future development of the composite membranes.

Aquatic environment remediation by atomic layer deposition-based multi-functional materials: A review

Water pollution still poses significant threats to the ecosystem and human health today. The adsorption, advanced oxidation and membranes filtration have been extensively investigated and utilized for aquatic contaminants remediation, and their efficiency is closely correlated with the advanced materials design and fabrication (e.g. adsorbents, catalysts and membranes). Thanks to uniform deposition, three-dimensional conformity and process controllability, the atomic layer deposition (ALD) has emerged as a promising strategy for fabrication of these multifunctional materials, arising their successful application in aquatic contaminants remediation. Therefore, a timely review on ALD-based water treatment materials is highly important to summarize the current opportunity and elucidate unaddressed problems in this field. Herein, in this review, the advantages of ALD process, the superiority of ALD-based materials and the corresponding decontamination performance were analyzed comprehensively, highlighting key advantages offered by this technology.

Enhancement of the Surface Properties on Polypropylene Film Using Side-Chain Crystalline Block Copolymers

The consumption of polypropylene (PP) has significantly increased over that of other materials because of its light weight, easy molding, and high mechanical strength. However, the applications of PP are limited, owing to the lack of surface properties, especially with respect to adhesive properties and hydrophilicity. In this study, we developed a surface modification method for enhancing the adhesive properties and hydrophilicity on the PP surface using a side-chain crystalline block copolymer (SCCBC). This method was simple and involved the dipping of a PP film in a diluted SCCBC solution. The optimized modification conditions for enhancing the adhesive properties of PP were investigated. The results revealed that the adhesion strength of PP modified with the SCCBC of behenyl acrylate and 2-(tert-butylamino)ethyl methacrylate was enhanced to 2.00 N/mm (T-peel test) and 1.05 N/mm2 (tensile shear test). In addition, the hydrophilicity of PP modified with the SCCBC of behenyl acrylate and di(ethylene glycol)ethyl ether acrylate was enhanced to a water contact angle of 69 ± 4°. Surface analysis was also performed to elucidate a plausible mechanism for PP modification by the SCCBCs. This surface modification method is facile and enhances desirable properties for the wide application of PP.

Fabrication of hierarchical layer-by-layer membrane as the photocatalytic degradation of foulants and effective mitigation of membrane fouling for wastewater treatment

A polyvinylidene fluoride plate sheet membrane coated 3D TiO₂/poly (sodium styrenesulfonate) (PSS) photocatalyst layers were fabricated via dip-coating layer-by-layer (LbL) assembly. Cationic TiO₂ and anionic PSS were alternately stacked on the support membrane via electrostatic interactions. The obtained modified membrane with (TiO₂/PSS)₇ exhibited optimal versatility under ultraviolet light irradiation in both dead-end and membrane reactor, which showed superior Lanasol Blue 3R (LB) removal rate to membrane filtration and biodegradation. The modified membranes (MM) exhibited good performance in terms of photocatalytic activity of foulant degradation and mitigation of membrane fouling in a membrane reactor. The obtained MM with (TiO₂/PSS)₇ exhibited optimal versatility under ultraviolet light irradiation in both dead-end and membrane reactors and superior Lanasol Blue 3R removal rate in membrane filtration and biodegradation. The MM (TiO₂/PSS)₇ possessed excellent antifouling properties by using bovine serum albumin (BSA), as evidenced by the extended Derjaguin-Landau-Verwey-Overbeek theory. Additionally, the TiO₂/PSS membrane showed good self-cleaning ability, and the foulants on the membrane surface could be degraded using ultraviolet light irradiation.

Improving Wettability: Deposition of TiO2 Nanoparticles on the O2 Plasma Activated Polypropylene Membrane

Radio frequency plasma is one of the means to modify the polymer surface namely in the activation of polypropylene membranes (PPM) with O₂ plasma. Activated membranes were deposited with TiO₂ nanoparticles by the dip coating method and the bare sample and modified sample (PPM5-TiO₂) were irradiated by UV lamps for 20–120 min. Characterization techniques such as X-ray diffraction (XRD), Attenuated total reflection technique- Fourier transform infrared spectroscopy (ATR-FTIR), Thermogravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS), Scanning electron microscope (SEM) and water contact angle (WCA) measurements were applied to study the alteration of ensuing membrane surface properties which shows the nanoparticles on the sample surface including the presence of Ti on PPM. The WCA decreased from 135° (PPM) to 90° (PPM5-TiO₂) and after UV irradiation, the WCA of PPM5-TiO₂ diminished from 90° to 40°.

A facile method to modify polypropylene membrane by polydopamine coating via inkjet printing technique for superior performance

Membrane surface functionalization based on mussel-inspired polydopamine (PDA) deposition for enhancing antifouling ability has attracted considerable attention. However, high cost of dopamine (DA) and long-time of reaction during self-polymerization of DA in aqueous solution remain the major problems impeding its practical application. This study provided a first report on a low-cost and facile membrane modification approach based on inkjet printing of DA and sodium periodate (SP) to rapidly deposit PDA on polypropylene (PP) membrane. Compared with the pristine PP membrane and DA printed PP membrane, the PDA-SP coated PP membrane demonstrated superior hydrophilicity (67.2°), high pure water permeability (2156.8 L·m^-2·h^-1) and antifouling property, due to the improved oxidation degree of PDA. Moreover, the modified membrane possesses good chemical stability in aqueous solution over the wide range of pH 2-9. The inkjet printing integrated oxidant-induced mussel-inspired modification proposed in this study is substrate-independent, and can be applied to various geometries and materials, showing broad application prospects in membrane fabrication.

Atomic layer deposition for membrane interface engineering

In many applications, interfaces govern the performance of membranes. Structure, chemistry, electrostatics, and other properties of interfaces can dominate the selectivity, flux, fouling resistance, and other critical aspects of membrane functionality. Control over membrane interfacial properties, therefore, is a powerful means of tailoring performance. In this Minireview, we discuss the application of atomic layer deposition (ALD) and related techniques in the design of novel membrane interfaces. We discuss recent literature in which ALD is used to (1) modify the surface chemistry and interfacial properties of membranes, (2) tailor the pore sizes and separation characteristics of membranes, and (3) enable novel advanced functional membranes.

Ultrasonic-promoted rapid preparation of PVC/TiO2-BSA nanocomposites: Characterization and photocatalytic degradation of methylene blue

In the present project in order to prevent agglomeration and better dispersion of TiO₂ nanoparticles (NPs) in the poly(vinyl chloride) (PVC) matrix, initially, the surface of TiO₂ NPs was covered by bovine serum albumin protein (BSA) via sonication method. Then, the TiO₂-BSA powders were embedded into the PVC matrix using ultrasonic irradiations. With mechanical and magnetic stirring homogenous mixture was not obtained. So sonication process was very essential and vital. Physical, chemical and structural properties of the samples were investigated with various tools. Morphology studies showed the well distribution of spherical TiO₂ NPs in the PVC matrix. TGA analysis showed that nanocomposites (NCs) have higher thermal stability than the pristine polymer. The photocatalytic activity tests by destroying the methylene blue dye on the pristine TiO₂ NPs, TiO₂-BSA NPs and PVC/TiO₂-BSA NC 6 wt% were examined. The results showed that the photocatalytic activity of TiO₂ NPs was reduced in the presence of BSA and PVC. It can be concluded that the TiO₂-BSA NPs and PVC/TiO₂-BSA NC 6 wt% have UV shielding properties and can protect film from degradation by UV.

Membrane properties and anti-bacterial/anti-biofouling activity of polysulfone-graphene oxide composite membranes phase inversed in graphene oxide non-solvent

PSF–GO composite membrane fabrication using a new and facile method where after casting, the polymer solution was phase inversed in di-water–GO non-solvent.

A new and facile method for the fabrication of polysulfone–graphene oxide composite membranes is reported, where after casting, phase inversion is carried out with graphene oxide flakes (GO) in a coagulation bath. The membranes were characterized and the morphology was analysed using scanning electron microscopy. A bacterial inhibition ratio of 74.5% was observed with membranes fabricated from a very low concentration of di-water–GO non-solvent (0.048% of GO). The membranes were successfully tested for permeate flux and fouling resistance using activated sludge filtration from an MBR system. The observed trend shows that GO can operate as a protective barrier for membrane pores against the bacterial community. To our knowledge this is the first time where the immersion precipitation mechanism was carried out in a coagulation bath with GO flakes under continuous stirring. Using this method, a very low concentration of GO is required to fabricate membranes with conventional GO composite membrane properties and better selectivity.

Integrative optofluidic microcavity with tubular channels and coupled waveguides via two-photon polymerization

Miniaturization of functional devices and systems demands new design and fabrication approaches for lab-on-a-chip application and optical integrative systems. By using a direct laser writing (DLW) technique based on two-photon polymerization (TPP), a highly integrative optofluidic refractometer is fabricated and demonstrated based on tubular optical microcavities coupled with waveguides. Such tubular devices can support high quality factor (Q-factor) up to 3600 via fiber taper coupling. Microtubes with various diameters and wall thicknesses are constructed with optimized writing direction and conditions. Under a liquid-in-tube sensing configuration, a maximal sensitivity of 390 nm per refractive index unit (RIU) is achieved with subwavelength wall thickness (0.5 μm), which offers a detection limit of the devices in the order of 10^-5 RIU. Such tubular microcavities with coupled waveguides underneath present excellent optofluidic sensing performance, which proves that TPP technology can integrate more functions or devices on a chip in one-step formation.

Prevention of PVDF ultrafiltration membrane fouling by coating MnO2 nanoparticles with ozonation

Pre-treatment is normally required to reduce or control the fouling of ultrafiltration (UF) membranes in drinking water treatment process. Current pre-treatment methods, such as coagulation, are only partially effective to prevent long-term fouling. Since biological activities are a major contributor to accumulated fouling, the application of an oxidation/disinfection step can be an effective complement to coagulation. In this study, a novel pre-treatment method has been evaluated at laboratory scale consisting of the addition of low dose ozone into the UF membrane tank after coagulation and the use of a hollow-fibre membrane coated with/without MnO₂ nanoparticles over a test period of 70 days. The results showed that there was minimal fouling of the MnO₂ coated membrane (0.5 kPa for 70 days), while the uncoated membrane experienced both reversible and irreversible fouling. The difference was attributed to the greatly reduced presence of bacteria and organic matter because of the catalytic decomposition of ozone to hydroxyl radicals and increase of the hydrophilicity of the membrane surface. In particular, the MnO₂ coated membrane had a much thinner cake layer, with significantly less polysaccharides and proteins, and much less accumulated organic matter within the membrane pores.