Hydrophilic modification of polyvinylidene fluoride membranes by ZnO atomic layer deposition using nitrogen dioxide/diethylzinc functionalization

Advances in Membrane Separation for Biomaterial Dewatering

Biomaterials often contain large quantities of water (50-98%), and with the current transition to a more biobased economy, drying these materials will become increasingly important. Contrary to the standard, thermodynamically inefficient chemical and thermal drying methods, dewatering by membrane separation will provide a sustainable and efficient alternative. However, biomaterials can easily foul membrane surfaces, which is detrimental to the performance of current membrane separations. Improving the antifouling properties of such membranes is a key challenge. Other recent research has been dedicated to enhancing the permeate flux and selectivity. In this review, we present a comprehensive overview of the design requirements for and recent advances in dewatering of biomaterials using membranes. These recent developments offer a viable solution to the challenges of fouling and suboptimal performances. We focus on two emerging development strategies, which are the use of electric-field-assisted dewatering and surface functionalizations, in particular with hydrogels. Our overview concludes with a critical mention of the remaining challenges and possible research directions within these subfields.

Enhancing Water Treatment Performance of Porous Polysulfone Hollow Fiber Membranes through Atomic Layer Deposition

Polysulfone (PSF) is one of the most used polymers for water treatment membranes, but its intrinsic hydrophobicity can be detrimental to the membranes' performances. By modifying a membrane's surface, it is possible to adapt its physicochemical properties and thus tune the membrane's hydrophilicity or porosity, which can achieve improved permeability and antifouling efficiency. Atomic layer deposition (ALD) stands as a distinctive technology offering exceedingly even and uniform layers of coatings, like oxides that cover the surfaces of objects with three-dimensional (3D) shapes, porous structures, and particles. In the context of this study, the focus was on titanium dioxide (TiO2), zinc oxide (ZnO), and alumina (Al2O3), which were deposited on polysulfone hollow fiber (HF) membranes via ALD using TiCl4, diethyl zinc (DEZ), and trimethylamine (TMA), respectively, and H2O as precursors. The morphology and mechanical properties of membranes were changed without damaging their performances. The deposition was confirmed mainly by energy-dispersive X-ray spectroscopy (EDX). All depositions offered great performances with a maintained permeability and BSA retention and a 20 to 40° lower water contact angle (WCA) than the raw PSF HF membrane. The deposition of TiO2 offered the best results, showing an enhancement of 50% for the water permeability and 20% for the fouling resistance of the PSF HF membranes.

Membrane Fabrication and Modification by Atomic Layer Deposition: Processes and Applications in Water Treatment and Gas Separation

Membrane-based separation processes are part of most water purification plants worldwide. Industrial separation applications, primarily water purification and gas separation, can be improved with novel membranes or modification to existing ones. Atomic layer deposition (ALD) is an emerging technique that is proposed to upgrade certain kinds of membranes independent of their chemistry and morphology. ALD deposits thin, defect-free, angstrom-scale, and uniform coating layers on a substrate's surface by reacting with gaseous precursors. The surface-modifying effects of ALD are described in the present review, followed by a description of various types of inorganic and organic barrier films and how these can be used in combination with ALD. The role of ALD in membrane fabrication and modification is categorized into different membrane-based groups according to the treated medium, i.e., water or gas. In all membrane types, the ALD-based direct deposition of inorganic materials, mainly metal oxides, on the membrane surface can improve antifouling, selectivity, permeability, and hydrophilicity. Therefore, the ALD technique can broaden the applications of membranes to the treatment of emerging contaminants in water and air. Finally, the advancement, limitations, and challenges of ALD-based membrane fabrication and modification are compared to provide a comprehensive guideline for developing next-generation membranes with improved filtration and separation performance.

In-Situ H2O2 Cleaning for Fouling Control of Manganese-Doped Ceramic Membrane through Confined Catalytic Oxidation Inside Membrane

This work presents an effective approach for manganese-doped Al₂O₃ ceramic membrane (Mn-doped membrane) fouling control by in-situ confined H₂O₂ cleaning in wastewater treatment. An Mn-doped membrane with 0.7 atomic percent Mn doping in the membrane layer was used in a membrane bioreactor with the aim to improve the catalytic activity toward oxidation of foulants by H₂O₂. Backwashing with 1 mM H₂O₂ solution at a flux of 120 L/m²/h (LMH) for 1 min was determined to be the optimal mode for in-situ H₂O₂ cleaning, with confined H₂O₂ decomposition inside the membrane. The Mn-doped membrane with in-situ H₂O₂ cleaning demonstrated much better fouling mitigation efficiency than a pristine Al₂O₃ ceramic membrane (pristine membrane). With in-situ H₂O₂ cleaning, the transmembrane pressure increase (ΔTMP) of the Mn-doped membrane was 22.2 kPa after 24-h filtration, which was 40.5% lower than that of the pristine membrane (37.3 kPa). The enhanced fouling mitigation was attributed to Mn doping, in the Mn-doped membrane layer, that improved the membrane surface properties and confined the catalytic oxidation of foulants by H₂O₂ inside the membrane. Mn³⁺/Mn⁴⁺ redox couples in the Mn-doped membrane catalyzed H₂O₂ decomposition continuously to generate reactive oxygen species (ROS) (i.e., HO• and O₂¹), which were likely to be confined in membrane pores and efficiently degraded organic foulants.

Atomic Layer Deposition for Gradient Surface Modification and Controlled Hydrophilization of Ultrafiltration Polymer Membranes

In recent years, atomic layer deposition (ALD) has emerged as a powerful technique for polymeric membrane surface modification. In this research, we study Al₂O₃ growth via ALD on two polymeric phase-inverted membranes: polyacrylonitrile (PAN) and polyetherimide (PEI). We demonstrate that Al₂O₃ can easily be grown on both membranes with as little as 10 ALD cycles. We investigate the formation of Al₂O₃ layer gradient through the depth of the membranes using high-resolution transmission electron microscopy and elemental analysis, showing that at short exposure times, Al₂O₃ accumulates at the top of the membrane, reducing pore size and creating a strong growth gradient, while at long exposure time, more homogeneous growth occurs. This detailed characterization creates the knowledge necessary for controlling the deposition gradient and achieving an efficient growth with minimum pore clogging. By tuning the Al₂O₃ exposure time and cycles, we demonstrate control over the Al₂O₃ depth gradient and membranes' pore size, hydrophilicity, and permeability. The oil antifouling performance of membranes is investigated using in situ confocal imaging during flow. This characterization technique reveals that Al₂O₃ surface modification reduces oil droplet surface coverage.

Polymeric Membranes Incorporated With ZnO Nanoparticles for Membrane Fouling Mitigation: A Brief Review

Due to the flexibility of operation, high removal ability, and economic cost, separation membranes have proved to be one of the most significant technologies in various aspects including water treatment. However, membrane fouling is a predominant barrier which is severely limiting the whole membrane industry. To mitigate membrane fouling, researchers have carried out several modification strategies including the incorporation of hydrophilic inorganic components. Zinc oxide (ZnO) nanoparticles, known as a low-cost, environment-friendly, and hydrophilic inorganic material, have been used by worldwide researchers. As claimed by the scientific literatures, ZnO nanoparticles can not only endow the polymeric membranes with antifouling performance but also supply a photocatalytic self-cleaning ability. Therefore, polymer-ZnO composite membranes were considered to be an attractive hot topic in membrane technology. In the last decades, it has been significantly matured by a large mass of literature reports. The current review highlights the latest findings in polymeric membranes incorporated with ZnO nanoparticles for membrane fouling mitigation. The membrane fouling, ZnO nanoparticles, and modification technology were introduced in the first three sections. Particularly, the review makes a summary of the reports of polyvinylidene fluoride (PVDF)-ZnO composite membranes, polyethersulfone (PES)-ZnO composite membranes, and other composite membranes incorporated with ZnO nanoparticles. This review further points out several crucial topics for the future development of polymer-ZnO composite membranes.

Controlled TiO2 Growth on Reverse Osmosis and Nanofiltration Membranes by Atomic Layer Deposition: Mechanisms and Potential Applications

Enhancing the chemical and physical properties of the polyamide active layer of thin-film composite (TFC) membranes by surface coating is a goal long-pursued. Atomic layer deposition (ALD) has been proposed as an innovative approach to deposit chemically robust metal oxides onto membrane surfaces due to its unique capability to control coating conformality and thickness with atomic scale precision. This study examined the potential to coat the surface of TFC reverse osmosis (RO) and nanofiltration (NF) membranes via ALD of TiO₂. Our results suggest that the optimal ALD conditions, the film growth kinetics, and the depth of deposition are different for RO and NF membranes due to the different diffusive transport of ALD precursors through the membrane pores. The TiO₂ coating mainly located at the surface of the RO membrane; in contrast, the TiO₂ coating extended to the depth of the NF membrane. The TiO₂ coating degraded membrane water permeability and salt rejection beyond 10 cycles of ALD, the condition commonly employed in previous ALD-based membrane modification studies. Instead, this study showed that with fewer than 10 cycles, the TiO₂ coating of RO membrane increased the membrane surface charge without negatively impacting water permeability and salt rejection. For the NF membranes, the coating of TiO₂ inside their pores led to the tuning of pore sizes and increased the rejection of selected solutes.