Facile fabrication of superhydrophobic/superoleophilic microporous membranes by spray-coating ytterbium oxide particles for efficient oil-water separation

Selective and Continuous Oil Removal from Oil-Water Mixtures Using a Superhydrophobic and Superoleophilic Stainless Steel Mesh Tube

The development of continuous oil-water separation processes has applications in the treatment of industrial oily wastewater and effective management of oil spills. In this research, the performance of a superhydrophobic-superoleophilic (SHSO) membrane in oil-water separation is investigated through dynamic tests. We investigate the effects of the total flow rate and oil concentration on the separation efficiency using an as-fabricated SHSO mesh tube. To construct the SHSO membrane, a tubular stainless steel mesh is dip-coated into a solution, containing a long-chain alkyl silane (Dynasylan F8261) and functionalized silica nanoparticles (AEROSIL R812). The as-prepared SHSO mesh tube illustrates a water contact angle of 164° and an oil contact angle of zero for hexane. A maximum oil separation efficiency (SE) of 97% is obtained when the inlet oil-water mixture has the lowest flow rate (5 mL/min) with an oil concentration of 10 vol %, while the minimum oil SE (86%) is achieved for the scenario with the highest total flow rate (e.g., 15 mL/min) and the highest oil concentration (e.g., 50 vol %). The water SE of about 100% in the tests indicates that the water separation is not affected by the total flow rate and oil concentration, due to the superhydrophobic state of the fabricated mesh. The clear color of water and oil output streams also reveals the high SE of both phases in dynamic tests. The outlet oil flux increases from 314 to 790 (L/m²·h) by increasing the oil permeate flow rate from 0.5 to 7.5 (mL/min). The linear behavior of the cumulative amounts of collected oil and water with time demonstrates the high separation performance of a single SHSO mesh, implying no pore blocking during dynamic tests. The significant oil SE (97%) of the fabricated SHSO membrane with robust chemical stability shows its promising potential for industrial-scale oil-water separation applications.

Fabrication of Photo-Responsive Mesh Membrane with Surface-Engineered Wettability for Oil-Water Separation and Photocatalytic Degradation of Organic Pollutants

A photo-responsive TiO₂-coated stainless-steel mesh membrane (TiO₂@SSM), possessing unique surface wettability, was fabricated. This TiO₂@SSM membrane is found to be capable of separating oil and water from oily water and has the potential to carry out photocatalytic self-cleaning and/or the degradation of organic pollutants present in water. The fabrication of TiO₂@SSM is quite simple: titanium dioxide (TiO₂) nanoparticles were spray-coated onto stainless steel microporous mesh (SSM) substrates and annealed at the temperature of 500 °C. The fabricated TiO₂@SSM membrane was structurally and morphologically characterized by XRD, FE-SEM, EDX, and elemental mapping. The contact angle measurements using a goniometer showed that the fabricated TiO₂@SSM membrane surface is superhydrophilic and superoleophilic in air and superoleophobic under water. This is a favorable wetting condition for the water passing oil-water separation membrane, and this water passing property of the membrane eased the common problem of the fast clogging of the membrane by oil. An oil-water separation efficiency of about 99% was achieved, when the TiO₂@SSM membrane was used as the separating medium in the gravity-driven oil-water separation system, unlike the uncoated stainless steel mesh membrane, which allowed both oil and water to pass together. This confirmed that the oil-water separating functionality of the membrane is attributed to TiO₂ coating on the stainless steel mesh. The photocatalytic degradation property of the TiO₂@SSM membrane is an added advantage, where the membrane can be potentially used for self-cleaning of the membrane's surface and/or for water purification.

Customization of surface wettability of nano-SiO2 by coating Trimethoxy(vinyl)silane modifier for oil-water separation: Fabrication of metal-based functional superwetting nanomaterial, characterizations and performance evaluation

The wettability of nano-SiO₂ surface was transformed from the inherent hydrophilicity to functional superhyderophobicity by coating Trimethoxy (vinyl)silane modifier, and the resultant surface showed contrasting wettability for water and oil (Superhydrophobic and Superoleophilic), which is a desired characteristic for the membranes used in oil-water separation. Initially Trimethoxy (vinyl)silane coated SiO₂ nanoparticles (TMVS@SiO₂) were synthesized by hydrolysis and poly-condensation reactions, and this nano dispersion was spray coated on the annealed stainless-steel mesh surface, whose resulting hierarchical surface texture brought about the desired wettability, with the water-surface-air (θ_WA) and oil-surface-air (θ_OA) interfacial contact angles of 150° and 0° respectively. In addition to the wettability studies (contact angles), FTIR, morphological, and elemental characterizations of the TMVS@SiO₂ coated surfaces were carried out to understand the alterations that have taken place on the TMVS@SiO₂ surface that in turn rendered superhydrophobicity and superoleophilicity to the surface. The FTIR absorption peaks indicate that after modifying SiO₂ with TMVS, the -OH groups on SiO₂ surface are clearly replaced by -CH₃. The morphological studies indicated that modification of SiO₂ leads to better cross-linking between coating composition and nanoparticles and EDS spectra and elemental mapping of the modified surface showed the presence of Si, O and C elements. Finally, this surface was tested for its efficiency and stability as a membrane in the process of separating oil and water from the oily water using gravity driven method. The oil-water separation efficiency was estimated to be 99% for this membrane and also it was found to be quite stable as the surface effectively retained this oil-water separation efficiency even after 10 cycles of separation process.

Femtosecond Laser Thermal Accumulation-Triggered Micro-/Nanostructures with Patternable and Controllable Wettability Towards Liquid Manipulating

Versatile liquid manipulating surfaces combining patternable and controllable wettability have recently motivated considerable attention owing to their significant advantages in droplet-solid impacting behaviors, microdroplet self-removal, and liquid-liquid interface reaction applications. However, developing a facile and efficient method to fabricate these versatile surfaces remains an enormous challenge. In this paper, a strategy for the fabrication of liquid manipulating surfaces with patternable and controllable wettability on Polyimide (PI) film based on femtosecond laser thermal accumulation engineering is proposed. Because of its controllable micro-/nanostructures and chemical composition through adjusting the local thermal accumulation, the wettability of PI film can be tuned from superhydrophilicity (~ 3.6°) to superhydrophobicity (~ 151.6°). Furthermore, three diverse surfaces with patternable and heterogeneous wettability were constructed and various applications were successfully realized, including water transport, droplet arrays, and liquid wells. This work may provide a facile strategy for achieving patternable and controllable wettability efficiently and developing multifunctional liquid steering surfaces.

Review of adsorption-membrane hybrid systems for water and wastewater treatment

Adsorption is an effective method for the removal of inorganic and organic contaminants and has been commonly used as a pretreatment method to improve contaminant removal and control flux during membrane filtration. Over the last two decades, many researchers have reported the use of hybrid systems comprising various adsorbents and different types of membranes, such as nanofiltration (NF), ultrafiltration (UF), and microfiltration (MF) membranes, to remove contaminants from water. However, a comprehensive evaluation of the removal mechanisms and effects of the operating conditions on the transport of contaminants through hybrid systems comprising various adsorbents and NF, UF, or MF membranes has not been performed to date. Therefore, a systematic review of contaminant removal using adsorption-membrane hybrid systems is critical, because the transport of inorganic and organic contaminants via the hybrid systems is considerably affected by the contaminant properties, water quality parameters, and adsorbent/membrane physicochemical properties. Herein, we provide a comprehensive summary of the most recent studies on adsorption-NF/UF/MF membrane systems using various adsorbents and membranes for contaminant removal from water and wastewater and highlight the future research directions to address the current knowledge gap.

Effect of petroleum wastewater treated with gravity separation and magnetite nanoparticles adsorption methods on the blood biochemical response of mrigal fish (Cirrhinus cirrhosus)

Drainage of treated wastewater to surface water is a severe threat to the health of aquatic organisms. This study aimed to evaluate the effects of 0.5 and 1% water-soluble fractions of crude oil (WSFO), WSFO treated with magnetic nanoparticles of Fe₃O₄ (TWSFO-Fe₃O₄) and with the gravity separation method (TWSFO-GSM) on Cirrhinus cirrhosis for 21 days. The rate of erythrocyte hemolysis in fish exposed to untreated 0.5 and 1% WSFO were significantly high. The activities of alanine aminotransferase (ALT), gamma-glutamyl transferase (GGT), alkaline phosphatase (ALP) were significantly increased in the groups exposed to TWSFO-GSM compared to the control group, while lactate dehydrogenase (LDH) was reduced. No significant differences in LDH, ALT, ALP, and GGT activities were observed in the fish treated with TWSFO-Fe₃O₄. The aspartate aminotransferase activity was significantly increased after exposure to TWSFO-Fe₃O₄ (1%) and TWSFO-GSM. The levels of triglyceride were decreased, whereas glucose, cholesterol, and cholinesterase activity increased in fish after both treatments. The total protein and albumin contents significantly decreased in fish under exposure to both doses of TWSFO-Fe₃O₄ and TWSFO-GSM. The globulin level decreased in fish exposed to TWSFO-Fe₃O₄ (1%) and TWSFO-GSM. Glutathione peroxidase, catalase, glucose-6-phosphate dehydrogenase activities, and total antioxidant levels were significantly reduced in the hepatocytes of fish exposed to TWSFO-Fe₃O₄, TWSFO-GSM, and WSFO, while superoxide dismutase activity and malondialdehyde content were increased. This study showed that despite removing oil drips from the WSFO, the xenobiotics present in the effluent treated by gravitational or nano-magnetite methods caused changes in biochemical parameters and induced oxidative stress. Therefore, it is recommended to prevent the discharge of treated effluent from the oil and petrochemical industries to aquatic ecosystems.

Polyimide based super-wettable membranes/materials for high performance oil/water mixture and emulsion separation: A review

This article reviews the application of highly heat and pressure resistant polyimide material for the development of membranes/materials that exhibit unique super-wettability, the characteristics pivotal for the efficient separation of oil-water mixture and emulsion. The polymerization of imide monomer in polyimide brings about the required porosity in the material, which in turn renders the crucial surface roughness, which is instrumental for establishing the desired super-wettability on the polyimide based membrane materials, in addition to the mechanical and thermal robustness. The membrane as the oil-water filtering medium can be either oil passing or water passing depends on the individual wettability of the membrane surface for oil and water, which in turn depend on the respective solid-liquid interfacial energy and the hierarchical surface roughness. Superhydrophobic/superoleophobic wetting characteristic of the surface repels water and allows oil to pass through the membrane medium, and the major disadvantage of this kind of oil/water separation is the rapid oil fouling of the membrane pores and the consequent less efficiency for oil water separation. On the other hand, the membrane surface engineered to have the Superhydrophilic/underwater superoleophobic wetting characteristics can be water passing, and the easy fouling of the membrane surface can be minimized. In the case of polyimide materials, there are lot of scopes to engineer the physical properties like surface energy and surface roughness of the membrane surface in order to obtain the required wettability. There have been many works focused on the application of different variants of polyimide materials for developing membrane for oil water separation. In this review, we present an itemized review of various works on polyimide materials based oil/water separation in terms of chemical, physical, structural and surface characteristics of the material.

Cellulose-based special wetting materials for oil/water separation: A review

Oil spill accidents and oily wastewater discharged by petrochemical industries have severely wasted water resources and damaged the environment. The use of special wetting materials to separate oil and water is efficient and environment-friendly. Cellulose is the most abundant renewable resource and has natural advantages in removing pollutants from oily wastewater. The application and modification of cellulose as special wetting materials have attracted considerable research attention. Therefore, we summarized cellulose-based superlipophilic/superhydrophobic and superhydrophilic/superoleophobic materials exhibiting special wetting properties for oil/water separation. The treatment mechanism, preparation technology, treatment effect, and representative projects of oil-bearing wastewater are discussed. Moreover, cellulose-based intelligent-responsive materials for application to oil/water separation and the removal of other pollutants from oily wastewater have also been summarized. The prospects and potential challenges of all the materials have been highlighted.

Bifunctional NiAlFe LDH-coated membrane for oil-in-water emulsion separation and photocatalytic degradation of antibiotic

A new NiAlFe layered double hydroxide/polydopamine/polyvinylidene fluoride (NiAlFe LDH/PDA/PVDF) membrane was fabricated by in-situ growth of LDH on the PDA modified PVDF membrane. The as-prepared membrane possesses a nano/microscale rough structural surface and displays the superior wettability of superhydrophilicity in air and underwater superoleophobicity. Combining the favourable features of superwettability and hierarchical rough structure, the NiAlFe LDH/PDA/PVDF membrane could effectively separate a series of oil-in-water emulsions with high efficiency (>99%) and high permeation flux (925-1913 L m^-2 h^-1 bar^-1). Besides, owing to the light harvest ability of NiAlFe LDH, the relevant membrane also can be applied as a photocatalysis paper for the light-driven treatment of antibiotic residue in aqueous solution. In which, NiAlFe LDH/PDA/PVDF membrane can effectively degrade typical antibiotic tetracycline within 20 min under UV light irradiation, exhibiting excellent photocatalytic activity. In addition, cyclic experiments demonstrate that NiAlFe LDH/PDA/PVDF membrane has excellent stability and reusability both in oil-in-water emulsion separation and photocatalytic reaction. In general, the findings of this research demonstrate that photo-response LDH modified membranes have potential multiple applications in wastewater treatment.

Removal of heavy crude oil from water surfaces using a magnetic inorganic-organic hybrid powder and membrane system

Oil spills are among the most significant threats to aquatic ecosystems. The present work describes the synthesis of different organic-inorganic hybrid matrices with magnetic properties, obtained in the forms of powders and membranes. The powders were synthesized using the following biomass wastes to form the organic phase: coconut mesocarp, sugarcane bagasse, sawdust, and water hyacinth. The resulting powders were denoted HMG-CO, HMG-CN, HMG-SE, and HMG-AP, respectively. Membranes (denoted MHMG-PES) were prepared using polyethersulfone polymer. In both cases, the inorganic phase was cobalt ferrite. The materials were evaluated in terms of their efficiencies in removing crude oil from water surfaces. The presence of organic matter, polyethersulfone, and cobalt ferrite in the structures of the materials was confirmed by XRD and FTIR analyses. The efficiencies of the materials were determined using the Standard Test Method for Sorbent Performance of Adsorbents (ASTM F726-99). Among the hybrids in powder form, the HMG-CN material presented the highest oil removal efficiency (85%, adsorptive capacity of 17 g g^-1), which could be attributed to the fibrous nature of the sugarcane bagasse. The MHMG-PES membrane was able to remove 35 times its own mass of oil (adsorptive capacity of 35 g g^-1). In addition to this high removal efficiency, an important advantage of MHMG-PES, compared to the HMG-CN hybrid powder, was that the oil could be mechanically removed from the membrane surface, eliminating the need for subsequent time-consuming extraction steps requiring large volumes of organic solvents and additional energy expenditure. When the two materials were used simultaneously, it was possible to remove 45 times their own mass of oil (adsorptive capacity of 45 g g^-1), with the adsorptive capacity of HMG-CN increasing by 23%. This high adsorptive capacity was due to the retaining barrier formed by the HMG-CN hybrid powder, which prevented the oil patch from spreading and enabled its homogeneous removal, which was not possible using MHMG-PES alone. It could be concluded that use of the magnetic hybrids synthesized using biomass wastes, together with the hybrid magnetic membrane, provided an effective and inexpensive technological alternative for the removal of oil from water surfaces.

Green Construction of an Oil-Water Separator at Room Temperature and Its Promotion to an Adsorption Membrane

Underwater superoleophobic membranes as an effective means of resisting oil stains are often subjected to cumbersome modification procedures, limited stability, and difficult expansion of assembly. To develop simple, green, stable, and scalable underwater superoleophobic films, herein, cellulose-based oil-water separators with high-efficiency oil purification were constructed by using commercial carboxymethocel (CMC) as a solute and a dimethyl sulfoxide-modified ionic liquid as a solvent. Owing to the superior dissolution, regenerability, and gelation of CMC, the metal mesh and gauze can be imparted with an excellent oleophobic ability through simple dipping, spraying, and coating of the CMC solution. As a result, these modified functionalized devices exhibit a purification capacity of more than 99.5% for various oil-water mixtures. Unexpectedly, the CMC gel coating also shields the gloves from organic solvents. Significantly, when the CMC solution is applied to an adsorption membrane, it not only endows the film with excellent oil-water separation characteristics but also enhances the adsorption amount and rate of the adsorbent. Therefore, CMC-based oleophobic materials can be widely developed and applied to a variety of fields that require oleophobic properties.

Bio-inspired robust superhydrophobic-superoleophilic polyphenylene sulfide membrane for efficient oil/water separation under highly acidic or alkaline conditions

The separation of water-in-oil emulsions in harsh environment (strong acid/alkali) is a challenging subject. In this study, we prepared a superhydrophobic-superoleophilic polyphenylene sulfide (PPS) membrane by the mixture of hydrophobic SiO₂ nanoparticles, diphenyl ketone (DPK), benzoin (BZ) and PPS via thermally induced phase separation (TIPS) technology. This superhydrophobic membrane displayed a lotus leaf-like micro-nano structure, and it could be used for oil/water separation in strong acidic or alkaline environment. The hydrophobic SiO₂ nanoparticles played a key role in the membrane structure evolution and its performance. When SiO₂ content was 4 wt%, the pure water contact angle of the prepared superhydrophobic-superoleophilic membrane reached 156.9° and the oil contact angle achieved 0°. The fluxes of water-in-oil emulsions (kerosene, toluene and chloroform) reached 1926, 3150 and 3416 L/(m²·h), respectively. However, the fluxes of their surfactant-stabilized water-in-oil emulsions declined to 531, 685 and 724 L/(m²·h), respectively, due to the great stability of surfactant-stabilized emulsions. Most importantly, all the water rejection rates exceeded 99.9% when the PPS membranes modified with 4 wt% hydrophobic SiO₂ nanoparticles. In addition, the PPS-SiO₂ hybrid membranes exhibited excellent self-cleaning antifouling performance, cycling performance and superior acid/alkali resistance.

Environmental perspectives of interfacially active and magnetically recoverable composite materials - A review

Aquatic ecosystem contaminated with toxic pollutants and heavy metals due to the rapid growth of industrialization has become a top-priority global concern exhibiting highly adverse effects on human health and the environment. Many treatment techniques have been envisioned for the removal of these toxic contaminants from the aqueous environment. Among these techniques, magnetic separation has attracted burgeoning research attention owing to its simplicity, eco-friendly nature, large surface area, electron mobility, and excellent performance for removing water contaminants. In particular, interfacial active nanoparticles and nanocomposites with unique structures and magnetic properties are considered as ideal provides candidates in material science for next-generation water treatment. This review gives an insight into current research activities associated with the synthesis strategies and applications of interfacially active and magnetically responsive nanomaterials and nanocomposites for sustainable purification processes. In the first half, various synthesis routes for magnetic iron oxide nanoparticles development and the corresponding formation mechanism are summarized. In the second half, we reviewed the magnetic and wettability properties of interfacially active and magnetically responsive nanocomposites and their environmental applications including oil-water separation, removal of hazardous dye-based pollutants and potentially toxic heavy metals. Finally, the review is wrapped up with major concluding remarks and future perspectives of these magnetic nanoscale composite materials for sustainable wastewater remediation.

Magnetic-Sensitive Nanoparticle Self-Assembled Superhydrophobic Biopolymer-Coated Slow-Release Fertilizer: Fabrication, Enhanced Performance, and Mechanism

Although commercialized slow-release fertilizers coated with petrochemical polymers have revolutionarily promoted agricultural production, more research should be devoted to developing superhydrophobic biopolymer coatings with superb slow-release ability from sustainable and ecofriendly biomaterials. To inform the development of the superhydrophobic biopolymer-coated slow-release fertilizers (SBSF), the slow-release mechanism of SBSF needs to be clarified. Here, the SBSF with superior slow-release performance, water tolerance, and good feasibility for large-scale production was self-assembly fabricated using a simple, solvent-free process. The superhydrophobic surfaces of SBSF with uniformly dispersed Fe₃O₄ superhydrophobic magnetic-sensitive nanoparticles (SMNs) were self-assembly constructed with the spontaneous migration of Fe₃O₄ SMNs toward the outermost surface of the liquid coating materials ( i.e., pig fat based polyol and polymethylene polyphenylene isocyanate in a mass ratio 1.2:1) in a magnetic field during the reaction-curing process. The results revealed that SBSF showed longer slow-release longevity (more than 100 days) than those of unmodified biopolymer-coated slow-release fertilizers and excellent durable properties under various external environment conditions. The governing slow-release mechanism of SBSF was clarified by directly observing the atmosphere cushion on the superhydrophobic biopolymer coating using the synchrotron radiation-based X-ray phase-contrast imaging technique. Liquid water only contacts the top of the bulges of the solid surface (10.9%), and air pockets are trapped underneath the liquid (89.1%). The atmosphere cushion allows the slow diffusion of water vapor into the internal urea core of SBSF, which can decrease the nutrient release and enhance the slow-release ability. This self-assembly synthesis of SBSF through the magnetic interaction provides a strategy to fabricate not only ecofriendly biobased slow-release fertilizers but also other superhydrophobic materials for various applications.

Superhydrophilic fluorinated polyarylate membranes via in situ photocopolymerization and microphase separation for efficient separation of oil-in-water emulsion

A superhydrophilic modified fluorinated polyarylate membrane with high tensile strength was prepared by a combination of in situ photocopolymerization and microphase separation. The as-prepared membrane was successfully utilized for oil-in-water emulsion separation with high separation efficiency and high flux. Furthermore, the membrane displayed excellent antifouling performance and recyclability for long-term use.

A different wettable Janus material with universal floatability for anti-turnover and lossless transportation of crude oil

Flower-like TiO₂ particles were prepared to endow diverse materials with the ability of steady floatability and anti-turnover on different liquids. This strategy was applied in the design of a promising way for lossless transportation of crude oil via sea.