Oil-in-water separation with graphene-based nanocomposite membranes for produced water treatment

Technical Feasibility of Extraction of Freshwater from Produced Water with Combined Forward Osmosis and Nanofiltration

This study assesses the technical feasibility of a forward-osmosis-based system for concentrating produced water and extracting freshwater. Forward osmosis was combined with nanofiltration, the latter system used to restore the initial osmotic pressure of the diluted draw solutions while concurrently obtaining the final freshwater product. Three draw solutions, namely, MgCl2, NaCl, and C3H5NaO2, were initially tested against a synthetic water mimicking a pretreated produced water effluent having an osmotic pressure equal to 16.3 bar. MgCl2 was thus selected for high-recovery experiments. Different combinations of draw solution osmotic pressure (30, 40, 60, 80, and 120) and draw-to-feed initial volume ratios (1, 1.6, and 2.2) were tested at the laboratory scale, achieving recovery rates between roughly 35% and 70% and water fluxes between 4 and 8 L m-2h-1. One-dimensional, system-wide simulations deploying the analytical FO water flux equation were utilized to validate the experiments, investigate co-current and counter-current configurations, and understand the system potential. The diluted draw solutions were then transferred to nanofiltration to regenerate their original osmotic pressure. There, the highest observed rejection was 96.6% with an average flux of 21 L m-2h-1, when running the system to achieve 100% relative recovery.

Break oily water emulsion during petroleum enhancing production processes using green approach for the synthesis of SnCuO@FeO nanocomposite from microorganisms

The aim of this work was to synthesize a green nanoparticle SnCuO@FeO nanocomposite core-shell to break oily water emulsions during petroleum-enhancing production processes as an alternative to chemical and physical processes. In this study, eight bacterial isolates (MHB1-MHB8) have been isolated from tree leaves, giant reeds, and soil samples. The investigation involved testing bacterial isolates for their ability to make FeO nanoparticles and choosing the best producers. The selected isolate (MHB5) was identified by amplification and sequencing of the 16S rRNA gene as Bacillus paramycoides strain OQ878685. MHB5 produced the FeO nanoparticles with the smallest particle size (78.7 nm) using DLS. XRD, FTIR, and TEM were used to characterize the biosynthesized nanoparticles. The jar experiment used SnCuO@FeO with different ratios of Sn to CuO (1:1, 2:1, and 3:1) to study the effect of oil concentration, retention time, and temperature. The most effective performance was observed with a 1:1 ratio of Sn to CuO, achieving an 85% separation efficiency at a concentration of 5 mg/L, for a duration of 5 min, and at a temperature of 373 K. Analysis using kinetic models indicates that the adsorption process can be accurately described by both the pseudo-first-order and pseudo-second-order models. This suggests that the adsorption mechanism likely involves a combination of film diffusion and intraparticle diffusion. Regarding the adsorption isotherm, the Langmuir model provides a strong fit for the data, while the D-R model indicates that physical interactions primarily govern the adsorption mechanism. Thermodynamic analysis reveals a ∆H value of 18.62 kJ/mol, indicating an exothermic adsorption process. This suggests that the adsorption is a favorable process, as energy is released during the process. Finally, the synthesized green SnCuO@FeO nanocomposite has potential for use in advanced applications in the oil and gas industry to help the industry meet regulatory compliance, lower operation costs, reduce environmental impact, and enhance production efficiency.

From waste to resource: Membrane technology for effective treatment and recovery of valuable elements from oilfield produced water

Oilfield produced water, a toxic and saline byproduct of the oil and gas industry, has become a global concern due to its adverse environmental and human health impacts. With large volumes of oilfiled produced water generated annually and predictions of even higher volumes in the near future, effective treatment and resource recovery are imperative. This review paper explores the potential of membrane technology, particularly integrated membrane systems, in treating and recovering valuable elements from oilfield produced water. The increasing attention to this topic is evident, but research on resource recovery still needs to be expanded. Membrane technology offers a promising solution due to its efficiency and minimal need for chemical additives or thermal inputs. However, challenges such as fouling, resistance to oil and organics, and economic viability must be addressed. By discussing oilfield produced water characteristics, treatment methods, practical applications, challenges, and prospects, this review underscores the transformative role of membrane technology in turning oilfield produced water into a valuable resource. Additionally, it emphasizes the importance of research in developing anti-fouling membranes, sustainable waste management techniques, and efficient cleaning protocols while considering economic implications and market dynamics for resource recovery.

Biodegradable electrospinning superhydrophilic nanofiber membranes for ultrafast oil-water separation

Although membrane technology has attracted considerable attention for oily wastewater treatment, the plastic waste generated from discarded membranes presents an immediate challenge for achieving eco-friendly separation. We designed on-demand biodegradable superhydrophilic membranes composed of polylactic acid nanofibers in conjunction with polyethylene oxide hydrogels using electrospinning technology for ultrafast purification of oily water. Our results showed that the use of the polyethylene oxide hydrogels increased the number of hydrogen bonds formed between the membrane surface and water molecules by 357.6%. This converted hydrophobic membranes into superhydrophilic ones, which prevented membrane fouling and accelerated emulsion penetration through the membranes. The oil-in-water emulsion permeance of our newly designed nanofiber membranes increased by 61.9 times (2.1 × 104 liters per square meter per hour per bar) with separation efficiency >99.6%, which was superior to state-of-the-art membranes. Moreover, the formation of hydrogen bonds was found to accelerate polylactic acid biodegradation into lactic acid by over 30%, offering a promising approach for waste membrane treatment.

Effect of Thermally Reduced Graphene on the Characteristics and Performance of Polysulfone Mixed Matrix Ultrafiltration Membranes

Ultrafiltration (UF) polymeric membranes are widely used in water treatment and support desalination and gas separation membranes. In this article, we enhance the performance of Polysulfone (PSF) mixed matrix membranes (MMMs) by dispersing different concentrations of thermally reduced graphene (TRG) nanofillers. The UF PSF-TRG MMMs were fabricated via the phase inversion process, and the impact of TRG loading on the characteristics of the membrane, including hydrophilicity, porosity, roughness, and morphology, were analyzed using a contact angle measurement, atomic force microscopy (AFM), scanning electron microscopy (SEM), and dynamic mechanical analysis. Incorporating TRG into the PSF matrix led to favorable effects in the instantaneous de-mixing during phase inversion, increasing the porosity and hydrophilicity of MMMs and improving the mechanical properties of the membranes. Moreover, membrane performance was examined to remove dispersed oil from oil-water emulsion and support air-dehumidification membranes. MMM performance in terms of flux and oil rejection was superior to the control PSF membrane. Incorporating 0.25% TRG into PSF resulted in a 70% water flux increase and higher oil rejection compared to the control PSF membrane. As a support for air-dehumidification membranes, the MMM also demonstrated enhanced humidity reduction and an over 20% increase in water vapor permeance over the control PSF membrane. These results indicate that the PSF-TRG MMMs are an excellent candidate for reliable oil-water separation and as a support for air-dehumidification membranes.

Recent advances in the applications of graphene materials for the oil and gas industry

Graphene is a material formed with carbon atoms connected by sp2 hybridization. It is extremely strong and very ductile, and is superhydrophobic and superlipophilic. It has important application prospects in materials science, micro and nano processing, energy, aerospace and biomedicine. Graphene also has some applications in the petroleum industry. As nanoscale materials, graphene-based materials can plug nano-pores and prevent water intrusion into clay minerals during the drilling process, they are suitable for sliding between layers and can be used as lubricants due to the two-dimensional structure. The adsorption properties of graphene-based materials allow them to improve the treatment rate when treating oily wastewater. This paper compiles recent advances in the application of graphene and its derivatives in oilfield extraction, including improving drilling fluid performance, enhanced oil recovery and oily wastewater treatment. We compare the performance advantages of graphene-based materials over other additives, and summarize the mechanism of action of graphene-based materials. The shortcomings of current research are identified and future research and improvement directions are envisaged.

Recent Progress in Multifunctional Graphene-Based Nanocomposites for Photocatalysis and Electrocatalysis Application

The global energy shortage and environmental degradation are two major issues of concern in today's society. The production of renewable energy and the treatment of pollutants are currently the mainstream research directions in the field of photocatalysis. In addition, over the last decade or so, graphene (GR) has been widely used in photocatalysis due to its unique physical and chemical properties, such as its large light-absorption range, high adsorption capacity, large specific surface area, and excellent electronic conductivity. Here, we first introduce the unique properties of graphene, such as its high specific surface area, chemical stability, etc. Then, the basic principles of photocatalytic hydrolysis, pollutant degradation, and the photocatalytic reduction of CO₂ are summarized. We then give an overview of the optimization strategies for graphene-based photocatalysis and the latest advances in its application. Finally, we present challenges and perspectives for graphene-based applications in this field in light of recent developments.

Treatment of Industrial Saline Wastewater Using Eco-Friendly Adsorbents

The wastewater generated from the oil and gas sector is one of the major environmental issues. Varieties of techniques are employed for the treatment of generated wastewater. In this work, an attempt has been made to treat industrial saline wastewater from the oil and gas industry using a combination of synthesized biopolymer, chitosan, with graphene. Chitosan has been synthesized from a bioresource using marine spent. Chitosan was characterized using field emission scanning electron microscopy (FE-SEM), Fourier transform infrared (FT-IR) spectroscopy, energy dispersive X-ray (EDX) spectroscopy, and thermogravimetric analysis (TGA). Batch experiments were conducted by varying the composition of graphene viz 1, 2, 3, 4, and 5 w/w with respect to a fixed amount of chitosan. The percentage removal efficiency of chemical oxygen demand (COD), total dissolved solids (TDS), total suspended solids (TSS), turbidity, and oil and grease were evaluated. A combination of chitosan and graphene has effectively removed the pollutants present in oil produced water (OPW) compared to chitosan alone. The maximum percentage removal efficiencies of COD (84%), TDS (91%), TSS (80%), turbidity (95%), and oil and grease (99.9%) were obtained for a mixture of chitosan (0.5 g/100 mL) and 5 wt% graphenes. The Freundlich equilibrium isotherm model suited the adsorption data well.

Membranes Coated with Graphene-Based Materials: A Review

Graphene is a popular material with outstanding properties due to its single layer. Graphene and its oxide have been put to the test as nano-sized building components for separation membranes with distinctive structures and adjustable physicochemical attributes. Graphene-based membranes have exhibited excellent water and gas purification abilities, which have garnered the spotlight over the past decade. This work aims to examine the most recent science and engineering cutting-edge advances of graphene-based membranes in regard to design, production and use. Additional effort will be directed towards the breakthroughs in synthesizing graphene and its composites to create various forms of membranes, such as nanoporous layers, laminates and graphene-based compounds. Their efficiency in separating and decontaminating water via different techniques such as cross-linking, layer by layer and coating will also be explored. This review intends to offer comprehensive, up-to-date information that will be useful to scientists of multiple disciplines interested in graphene-based membranes.

A 3D smart wood membrane with high flux and efficiency for separation of stabilized oil/water emulsions

Oily sewage discharged from indiscriminate industrial and frequent oil spills have become a serious global problem. There is an urgent need to separate stable oil/water emulsions by efficient and environmentally friendly methods. Membrane separation technology has the advantages of low energy consumption and low cost, thus is an effective solution to the problems of oily wastewater. However, the manufacture of multifunctional membranes with high efficiency, high flux and self-cleaning using renewable materials remains a challenge. Herein, three-dimensional (3D) smart membranes with switchable superhydrophobic-hydrophilic surfaces were prepared by grafting photo-responsive poly-spiropyran (PSP) on wood-based substrates via surface atom transfer radical polymerization. This novel membrane can efficiently separate stabilized water-in-oil and oil-in-water emulsions due to reversible hydrophilic-hydrophobic transition by switching UV and visible light irradiation. Remarkably, after immobilization, the PSP grafted on the wood substrate exhibited a faster photo response effect than the free spiropyran (SP). More importantly, the prepared 3D smart membranes showed exceptional high flux (4392 L•m^-2•h^-1) and efficiency (above 99.99 %), good cycle stability (99.99 % after 12 times) and durability (available for at least 60 days) for the separation of surfactant-stabilized water-in-oil emulsions. This work opens a new avenue for the design of functional biomass-derived membranes for efficient and sustainable oily wastewater treatment with high flux, easy scale-up, and green regeneration.

Graphene based composite membranes for environmental toxicology remediation, critical approach towards environmental management

Graphene-based composite membranes, as laminated, stacked, and assembled architectures of graphene, have surpassed other conventional membranes with their advanced and preeminent structural specialization and potential use in a wide range of sustainable and environmental applications. The characteristic membrane features such as distinct laminar morphology, tailored physicochemical properties, as well as extraordinary molecular properties have fascinated scientists. Due to remarkable mechanical properties, these membranes can be easily fabricated. Recent progress has been achieved by graphene and its derivatives-based membranes to purify water and gases for environmental remediation. This review explained the latest and groundbreaking advances in chemical design, fabrication, and application of graphene-based membranes. Special attention is paid to the recent developments on graphene-based composites into membranes with various forms: free-standing, layered, and graphene-based nanocomposite membranes. Furthermore, a unique approach on environmental management with as-fabricated membranes is provided by discussing the effect of physicochemical properties. Consequently, their full-scale use for environmental management, water purification, gas purification, and biological treatments will pave the way for their promising features and realize their future prospects.

Textured ceramic membranes for desilting and deoiling of produced water in the Permian Basin

Oil production in the Permian Basin gives rise to large volumes of produced water contaminated by silt, emulsified oil, and additives used for enhanced oil recovery. There is intense interest in the design of membrane modules as sustainable alternatives for produced water treatment to enable the reuse of produced water for agricultural applications, injection into aquifers, and redeployment in oil recovery. Here, we report a hierarchically textured cement-based membrane exhibiting orthogonal wettability, specifically, superhydrophilic and underwater superoleophobic characteristics. The in situ formation of ettringite needles accompanied by embedding of glass spheres imbues multiscale texturation to stainless-steel mesh membranes, enabling the separation of silt and oil from produced water at high flux rates (1600 L h⁻¹۰m⁻², at ca. 2.7 bar). Oil concentration is reduced as low as 1 ppb with an overall separation efficiency of 99.7% in single-pass filtration. The membranes show outstanding mechanical resilience and retention of performance across multiple cycles.

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Multiscale 3D texturation of a metal mesh membrane engenders orthogonal wettability

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High separation efficiency of ca. 99% was achieved for produced water

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Oil concentration reduced to ≤1 ppb in a single pass at a high flux rate

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Desiliting and deoiling demonstrated for real produced water streams

Membranes for Oil/Water Separation: A Review

Recent advancements in separation and membrane technologies have shown a great potential in removing oil from wastewaters effectively. In addition, the capabilities have improved to fabricate membranes with tunable properties in terms of their wettability, permeability, antifouling, and mechanical properties that govern the treatment of oily wastewaters. Herein, authors have critically reviewed the literature on membrane technology for oil/water separation with a specific focus on: 1) membrane properties and characterization, 2) development of various materials (e.g., organic, inorganic, and hybrid membranes, and innovative materials), 3) membranes design (e.g., mixed matrix nanocomposite and multilayers), and 4) membrane fabrication techniques and surface modification techniques. The current challenges and future research directions in materials and fabrication techniques for membrane technology applications in oil/water separation are also highlighted. Thus, this review provides helpful guidance toward finding more effective, practical, and scalable solutions to tackle environmental pollution by oils.

Cross-linked laminar graphene oxide membranes for wastewater treatment and desalination: A review

Two-dimensional (2D) lamellar graphene oxide (GO) membranes are emerging as attractive materials for molecular separation in water treatment because of their single atomic thickness, excellent hydrophilicity, large specific surface areas, and controllable properties. To yet, commercialization of GO laminar membranes has been hindered by their propensity to swell in hydrated conditions. Thus, chemical crosslinking of GO sheets with the polymer matrix is used to improve GO membrane hydration stability. This review focuses on pertinent themes such as how chemical crosslinking improves the hydration stability, separation performance, and antifouling properties of GO membranes.

New Insights into High-Performance Nanocomposite Membranes with Threefold-Imprinted Layers for Selective Recognition and Separation

Herein, we reported on mixed-matrix membranes with polydopamine (PDA)-based threefold-imprinted layers (MMMs-PTIs), in which the dopamine molecules were simultaneously regarded as functional monomers and cross-linking agents during the first-in-class ternary-PDA-based imprinted method. Threefold-ibuprofen-imprinted layers were constructed into and onto the MMMs-PTIs through the phase inversion process, followed by suction filtration strategy, in which the PDA-based ibuprofen-imprinted activated carbon (AC)/SiO₂ and TiO₂/GO were chosen as fillers. Based on the threefold-imprinted SiO₂/AC and polymer and TiO₂/GO-loaded structure, rebinding capacities and permselectivity of MMMs-PTIs had been successfully enhanced, and the selective recognition and separation mechanism had been finally evaluated based on the static adsorption/permeation results. Both high rebinding capacity (53.22 mg/g) and adsorption selectivity (α > 2.0) had been achieved. Importantly, as to the permselectivity performance of MMMs-PTIs toward different compounds, the ibuprofen-permeation efficiencies (β value) of MMMs-PTIs reached 4.07, 4.08, and 3.77, respectively. That is to say, remarkable and stable permselectivity performance could be obtained, which demonstrated the successful preparation of good recognizability and permeability toward ibuprofen.

A Silica–Lignin Hybrid Filler in a Natural Rubber Foam Composite as a Green Oil Spill Absorbent

Oil spills in the marine environment are a rising concern due to their adverse impacts on living creatures and the environment. Hence, remediation methods have been used to remove the oil from the contaminated water. A sorbent material is considered the best method for oil spill absorption. However, commonly used commercial sorbents are made from nonrenewable and nonenvironmentally friendly materials. In this research, natural rubber foam (NRF) was used as a sorbent material with the addition of a filler, i.e., silica and a silica–lignin hybrid, to increase its oil sorption capacity and reusability. The silica and silica–lignin hybrid were extracted from rice husk waste by means of the precipitation method. The silica–lignin hybrid-filled NRF exhibited excellent hydrophobicity, with a water contact angle of 133°, and had more stable reusability compared to unfilled NRF and silica-filled NRF. In addition, the optimum oil absorption capacity of silica–lignin hybrid-filled NRF was 1.36 g g⁻¹. Overall, the results showed that silica–lignin hybrid-filled NRF has the potential to be developed as a green oil absorbent material and is promising in terms of economic and environmental aspects.

Removal of Scale-Forming Ions and Oil Traces from Oil Field Produced Water Using Graphene Oxide/Polyethersulfone and TiO2 Nanoribbons/Polyethersulfone Nanofiltration Membranes

Treatment of produced water in oil fields has become a tough challenge for oil producers. Nanofiltration, a promising method for water treatment, has been proposed as a solution. The phase inversion technique was used for the synthesis of nanofiltration membranes of polyethersulfone embedded with graphene oxide nanoparticles and polyethersulfone embedded with titanium nanoribbons. As a realistic situation, water samples taken from the oil field were filtered using synthetic membranes at an operating pressure of 0.3 MPa. Physiochemical properties such as water flux, membrane morphology, flux recovery ratio, pore size and hydrophilicity were investigated. Additionally, filtration efficiency for removal of constituent ions, oil traces in water removal, and fouling tendency were evaluated. The constituent ions of produced water act as the scaling agent which threatens the blocking of the reservoir bores of the disposal wells. Adding graphene oxide (GO) and titanium nanoribbons (TNR) to polyethersulfone (PES) enhanced filtration efficiency, water flux, and anti-fouling properties while also boosting hydrophilicity and porosity. The PES-0.7GO membrane has the best filtering performance, followed by the PES-0.7TNR and pure-PES membranes, with chloride salt rejection rates of 81%, 78%, and 35%; oil rejection rates of 88%, 85%, and 71%; and water fluxes of 85, 82, and 42.5 kg/m² h, respectively. Because of its higher hydrophilicity and physicochemical qualities, the PES-0.7GO membrane outperformed the PES-0.7TNR membrane. Nanofiltration membranes embedded with nanomaterial described in this work revealed encouraging long-term performance for oil-in-water trace separation and scaling agent removal.

Novel dopamine-modified cellulose acetate ultrafiltration membranes with improved separation and antifouling performances

Cellulose acetate (CA) is widely used in the preparation of ultrafiltration membranes due to its many excellent characteristics, especially chemical activity and biodegradability. To improve the inherent hydrophobic and antifouling properties of CA membrane, in this work, CA was successfully modified with dopamine (CA-2,3-DA) through selective oxidation and Schiff base reactions, which was confirmed by FTIR and ¹H NMR measurements. Then, CA-2,3-DA membrane with high water permeability and excellent antifouling property was prepared by the phase inversion method. Compared with the original CA membrane, the CA-2,3-DA membrane maintained a higher rejection ratio for BSA (92.5%) with a greatly increased pure water flux (167.3 L m^-2 h^-1), which could overcome the trade-off between permeability and selectivity of the traditional CA membrane to a certain extent. According to static protein adsorption and three-cycle dynamic ultrafiltration experiments, the CA-2,3-DA membrane showed good antifouling performance and superior long-term performance stability, as supported by the experimental results, including flux recovery ratio, flux decline ratio, and filtration resistance. It is expected that this approach can greatly expand the high-value utilization of modified natural organic polysaccharides in separation engineering.

Polymeric Membranes for Oil-Water Separation: A Review

This review is devoted to the application of bulk synthetic polymers such as polysulfone (PSf), polyethersulfone (PES), polyacrylonitrile (PAN), and polyvinylidene fluoride (PVDF) for the separation of oil-water emulsions. Due to the high hydrophobicity of the presented polymers and their tendency to be contaminated with water-oil emulsions, methods for the hydrophilization of membranes based on them were analyzed: the mixing of polymers, the introduction of inorganic additives, and surface modification. In addition, membranes based on natural hydrophilic materials (cellulose and its derivatives) are given as a comparison.

Experimental Investigation of a Mechanically Stable and Temperature/Salinity Tolerant Biopolymer toward Enhanced Oil Recovery Application in Harsh Condition Reservoirs

In search of robust polymers for enhanced oil recovery (EOR) application in reservoirs with harsh conditions, a water-soluble biopolymer was thoroughly investigated in this work to evaluate its applicability in such reservoirs. The experimental data revealed that compared to the commonly used EOR polymer, HPAM, the biopolymer was more efficient in thickening a brine solution as a result of its peculiar conformation. The presence of an electrolyte has almost no effect on the rheology of the biopolymer solution, even at an extremely high salt concentration (20 wt% NaCl). The relation between viscosity and the concentration curve was well fitted to the power-law model. Moreover, the rigid polymer chains rendered the polymer solution superior tolerance to elevated temperatures and salinity, but also led to considerable retention within tight porous media. The adsorption behavior was characterized by the average thickness of the hydrodynamic adsorbed layer on sand grains. The mechanical degradation was assessed by forcing the polymer solutions to flow through an abrupt geometry at ultra-high shear rates. The slight viscosity loss compared to HPAM proved the high mechanical stability of this polymer. These properties made it a promising alternative to HPAM in polymer flooding in the near future for high permeability oil reservoirs with harsh conditions.

Modification strategies of membranes with enhanced Anti-biofouling properties for wastewater Treatment: A review

This review addresses composite membranes used for wastewater treatment, focusing heavily on the anti-biofouling properties of such membranes. Biofouling caused by the development of a thick biofilm on the membrane surface is a major issue that reduces water permeance and reduces its lifetime. Biofilm formation and adhesion are mitigated by modifying membranes with two-dimensional or zero-dimensional carbon-based nanomaterials or their modified substituents. In particular, nanomaterials based on graphene, including graphene oxide and carbon quantum dots, are mainly used as nanofillers in the membrane. Functionalization of the nanofillers with various organic ligands or compositing the nanofiller with other materials, such as silver nanoparticles, enhances the bactericidal ability of composite membranes. Moreover, such membrane modifications reduce biofilm adhesion while increasing water permeance and salt/dye rejection. This review discusses the recent literature on developing graphene oxide-based and carbon quantum dot-based composite membranes for biofouling-resistant wastewater treatment.

Characterization of PBI/Graphene Oxide Composite Membranes for the SO2 Depolarized Electrolysis at High Temperature

In this work, polybenzimidazole (PBI) membranes with different graphene oxide (GO) contents (0.5, 1.0, 2.0, and 3.0 wt %) as organic filler have been prepared. The X-ray diffraction confirms the incorporation of the filler into the polymeric membrane. The composite GO-based PBI membranes show better proton conductivity at high temperature (110–170 °C) than the pristine one. Moreover, the hydrophobicity of the PBI membranes is also improved, enhancing water management. The chemical stability demonstrates the benefit of the incorporation of GO in the PBI matrix. What is more, the composite PBI-based membranes show better phosphoric acid retention capability. For the first time, the results of the SO₂-depolarized electrolysis for hydrogen production at high temperature (130 °C) using phosphoric acid-doped polybenzimidazole (PBI) membranes with the different GO contents are shown. The benefit of the organic filler is demonstrated, as H₂SO₄ production is 1.5 times higher when the membrane with a content of 1 wt % of GO is used. Moreover, three times more hydrogen is produced with the membrane containing 2 wt % of GO compared with the non-modified membrane. The obtained results are very promising and provide open research for this kind of composite membranes for green hydrogen production by the Westinghouse cycle.

A Materials Science Perspective of Midstream Challenges in the Utilization of Heavy Crude Oil

An increasing global population and a sharply upward trajectory of per capita energy consumption continue to drive the demand for fossil fuels, which remain integral to energy grids and the global transportation infrastructure. The oil and gas industry is increasingly reliant on unconventional deposits such as heavy crude oil and bitumen for reasons of accessibility, scale, and geopolitics. Unconventional deposits such as the Canadian Oil Sands in Northern Alberta contain more than one-third of the world's viscous oil reserves and are vital linchpins to meet the energy needs of rapidly industrializing populations. Heavy oil is typically recovered from subsurface deposits using thermal recovery approaches such as steam-assisted gravity drainage (SAGD). In this perspective article, we discuss several aspects of materials science challenges in the utilization of heavy crude oil with an emphasis on the needs of the Canadian Oil Sands. In particular, we discuss surface modification and materials' design approaches essential to operations under extreme environments of high temperatures and pressures and the presence of corrosive species. The demanding conditions for materials and surfaces are directly traceable to the high viscosity, low surface tension, and substantial sulfur content of heavy crude oil, which necessitates extensive energy-intensive thermal processes, warrants dilution/emulsification to ease the flow of rheologically challenging fluids, and engenders the need to protect corrodible components. Geopolitical reasons have further led to a considerable geographic separation between extraction sites and advanced refineries capable of processing heavy oils to a diverse slate of products, thus necessitating a massive midstream infrastructure for transportation of these rheologically challenging fluids. Innovations in fluid handling, bitumen processing, and midstream transportation are critical to the economic viability of heavy oil. Here, we discuss foundational principles, recent technological advancements, and unmet needs emphasizing candidate solutions for thermal insulation, membrane-assisted separations, corrosion protection, and midstream bitumen transportation. This perspective seeks to highlight illustrative materials' technology developments spanning the range from nanocomposite coatings and cement sheaths for thermal insulation to the utilization of orthogonal wettability to engender separation of water-oil emulsions stabilized by endogenous surfactants extracted during SAGD, size-exclusion membranes for fractionation of bitumen, omniphobic coatings for drag reduction in pipelines and to ease oil handling in containers, solid prills obtained from partial bitumen solidification to enable solid-state transport with reduced risk of damage from spills, and nanocomposite coatings incorporating multiple modes of corrosion inhibition. Future outlooks for onsite partial upgradation are also described, which could potentially bypass the use of refineries for some fractions, enable access to a broader cross-section of refineries, and enable a new distributed chemical manufacturing paradigm.

Recent Developments and Advancements in Graphene-Based Technologies for Oil Spill Cleanup and Oil-Water Separation Processes

The vast demand for petroleum industry products led to the increased production of oily wastewaters and has led to many possible separation technologies. In addition to production-related oily wastewater, direct oil spills are associated with detrimental effects on the local ecosystems. Accordingly, this review paper aims to tackle the oil spill cleanup issue as well as water separation by providing a wide range of graphene-based technologies. These include graphene-based membranes; graphene sponges; graphene-decorated meshes; graphene hydrogels; graphene aerogels; graphene foam; and graphene-coated cotton. Sponges and aerogels modified by graphene and reduced graphene oxide demonstrated effective oil water separation owing to their superhydrophobic/superoleophilic properties. In addition, oil particles are intercepted while allowing water molecules to penetrate the graphene-oxide-coated metal meshes and membranes thanks to their superhydrophilic/underwater superoleophobic properties. Finally, we offer future perspectives on oil water separation that are hindering the advancements of such technologies and their large-scale applications.

Characterization and Treatment Technologies Applied for Produced Water in Qatar

Qatar is one of the major natural gas (NG) producing countries, which has the world’s third-largest NG reserves besides the largest supplier of liquefied natural gas (LNG). Since the produced water (PW) generated in the oil and gas industry is considered as the largest waste stream, cost-effective PW management becomes fundamentally essential. The oil/gas industries in Qatar produce large amounts of PW daily, hence the key challenges facing these industries reducing the volume of PW injected in disposal wells by a level of 50% for ensuring the long-term sustainability of the reservoir. Moreover, it is important to study the characteristics of PW to determine the appropriate method to treat it and then use it for various applications such as irrigation, or dispose of it without harming the environment. This review paper targets to highlight the generation of PW in Qatar, as well as discuss the characteristics of chemical, physical, and biological treatment techniques in detail. These processes and methods discussed are not only applied by Qatari companies, but also by other companies associated or in collaboration with those in Qatar. Finally, case studies from different companies in Qatar and the challenges of treating the PW are discussed. From the different studies analyzed, various techniques as well as sequencing of different techniques were noted to be employed for the effective treatment of PW.

Pervaporation Membranes for Seawater Desalination Based on Geo-rGO-TiO2 Nanocomposites. Part 1: Microstructure Properties

This is the first of two papers about the synthesis and microstructure properties of the Geo–rGO–TiO₂ ternary nanocomposite, which was designed to suit the criteria of a pervaporation membrane for seawater desalination. The performance and capability of Geo–rGO–TiO₂ as a seawater desalination pervaporation membrane are described in the second paper. A geopolymer made from alkali-activated metakaolin was utilized as a binder for the rGO-TiO₂ nanocomposite. A modified Hummer’s method was used to synthesize graphene oxide (GO), and a hydrothermal procedure on GO produced reduced graphene oxide (rGO). The adopted approach yielded high-quality GO and rGO, based on Raman spectra results. The nanolayered structure of GO and rGO is revealed by Transmission Electron Microscopy (TEM) images. The Geo–rGO–TiO₂ ternary nanocomposite was created by dispersing rGO nanosheets and TiO₂ nanoparticles into geopolymer paste and stirring it for several minutes. The mixture was then cured in a sealed mold at 70 °C for one hour. After being demolded, the materials were kept for 28 days before being characterized. Fourier Transform Infrared (FTIR) and X-ray Diffraction (XRD) measurements revealed that the geopolymer matrix efficiently bonded the rGO and TiO₂, creating nanocomposites. Scanning Electron Microscopy (SEM) coupled with Energy Dispersive Spectroscopy (EDS) was used to examine the morphology of the outer layer and cross-sections of nanocomposites, and the results displayed that rGO were stacked on the surface as well as in the bulk of the geopolymer and will potentially function as nanochannels with a width of around 0.36 nm, while TiO₂ NPs covered the majority of the geopolymer matrix, assisting in anti-biofouling of the membranes. The pores structure of the Geo–rGO–TiO₂ were classified as micro–meso pores using the Brunauer–Emmet–Teller (BET) method, indicating that they are appropriate for use as pervaporation membranes. The mechanical strength of the membranes was found to be adequate to withstand high water pressure during the pervaporation process. The addition of rGO and TiO₂ NPs was found to improve the hyropobicity of the Geo–rGO–TiO₂ nanocomposite, preventing excessive seawater penetration into the membrane during the pervaporation process. The results of this study elucidate that the Geo–rGO–TiO₂ nanocomposite has a lot of potential for application as a pervaporation membrane for seawater desalination because all of the initial components are widely available and inexpensive.

A Robust PVDF-Assisted Composite Membrane for Tetracycline Degradation in Emulsion and Oil-Water Separation

Tetracycline (TC) contamination in water has progressively exacerbated the environmental crisis. It is urgent to develop a feasible method to solve this pollution in water. However, polluted water often contains oil. This paper reported a glass fiber (FG)-assisted polyvinylidene fluoride (PVDF) hybrid membrane with dual functions: high TC degradation efficiency in emulsion and oil-water separation. It can meet the catalytic degradation of tetracycline in complex water. This membrane was decorated by coating the glass fiber with PVDF solution containing hydrophilic graphene oxide hybridized NH2-MIL-101(Fe) particles. Moreover, due to its strong mechanical strength enhanced by the glass fiber, it can be reused as TC degradation catalysts for dozens of times without cracking. Thanks to the hydrophobicity of PVDF and the surface pore size of MOFs, the prepared membrane showed a good oil-water separation performance. Besides, the hydrophilic graphene oxide (GO) and NH2-MIL-101(Fe) improved the membrane's anti-fouling performance, allowing it to be reused as the separation membrane. Therefore, the outstanding stability and recoverability of the membrane make it as a fantastic candidate material for large-scale removal of TC as well as oil-water separation application.

Shedding Light on Graphene Quantum Dots: Key Synthetic Strategies, Characterization Tools, and Cutting-Edge Applications

During the last 20 years, the scientific community has shown growing interest towards carbonaceous nanomaterials due to their appealing mechanical, thermal, and optical features, depending on the specific nanoforms. Among these, graphene quantum dots (GQDs) recently emerged as one of the most promising nanomaterials due to their outstanding electrical properties, chemical stability, and intense and tunable photoluminescence, as it is witnessed by a booming number of reported applications, ranging from the biological field to the photovoltaic market. To date, a plethora of synthetic protocols have been investigated to modulate the portfolio of features that GQDs possess and to facilitate the use of these materials for target applications. Considering the number of publications and the rapid evolution of this flourishing field of research, this review aims at providing a broad overview of the most widely established synthetic protocols and offering a detailed review of some specific applications that are attracting researchers’ interest.

Development of Environment-Friendly Membrane for Oily Industrial Wastewater Filtration

Latex phase blending and crosslinking method was used in this research work to produce nitrile butadiene rubber-graphene oxide (NBR-GO) membranes. This fabrication technique is new and yields environmentally friendly membranes for oil-water separation. GO loading was varied from 0.5 to 2.0 part per hundred-part rubber (pphr) to study its effect on the performance of NBR-GO membrane. GO was found to alter the surface morphology of the NBR matrix by introducing creases and fold on its surface, which then increases the permeation flux and rejection rate efficiency of the membrane. X-Ray diffraction analysis proves that GO was well dispersed in the membrane due to the non-existence of GO fingerprint diffraction peak at 2θ value of 10-12° in the membrane samples. The membrane filled with 2.0 pphr GO has the capability to permeate 7688.54 Lm-2 h-1 water at operating pressure of 0.3 bar with the corresponding rejection rate of oil recorded at 94.89%. As the GO loading increases from 0.5 to 2.0 pphr, fouling on the membrane surface also increases from Rt value of 45.03% to 87.96%. However, 100% recovery on membrane performance could be achieved by chemical backwashing.

Advances in the Synthesis and Application of Anti-Fouling Membranes Using Two-Dimensional Nanomaterials

This article provides a comprehensive review of the recent progress in the application of advanced two-dimensional nanomaterials (2DNMs) in membranes fabrication and application for water purification. The membranes fouling, its types, and anti-fouling mechanisms of different 2DNMs containing membrane systems are also discussed. The developments in membrane synthesis and modification using 2DNMs, especially graphene and graphene family materials, carbon nanotubes (CNTs), MXenes, and others are critically reviewed. Further, the application potential of next-generation 2DNMs-based membranes in water/wastewater treatment systems is surveyed. Finally, the current problems and future opportunities of applying 2DNMs for anti-fouling membranes are also debated.

Enhancing H2O2 Tolerance and Separation Performance through the Modification of the Polyamide Layer of a Thin-Film Composite Nanofiltration Membrane by Using Graphene Oxide

Through interfacial polymerization (IP), a polyamide (PA) layer was synthesized on the top of a commercialized polysulfone substrate to form a thin-film composite (TFC) nanofiltration membrane. Graphene oxide (GO) was dosed during the IP process to modify the NF membrane, termed TFC-GO, to enhance oxidant resistance and membrane performance. TFC-GO exhibited increased surface hydrophilicity, water permeability, salt rejection, removal efficiency of pharmaceutical and personal care products (PPCPs), and H₂O₂ resistance compared with TFC. When H₂O₂ exposure was 0–96,000 ppm-h, the surfaces of the TFC and TFC-GO membranes were damaged, and swelling was observed using scanning electron microscopy. However, the permeate flux of TFC-GO remained stable, with significantly higher NaCl, MgSO₄, and PPCP rejection with increasing H₂O₂ exposure intensity than TFC, which exhibited a 3.5-fold flux increase with an approximate 50% decrease in salt and PPCP rejection. GO incorporated into a PA layer could react with oxidants to mitigate membrane surface damage and increase the negative charge on the membrane surface, resulting in the enhancement of the electrostatic repulsion of negatively charged PPCPs. This hypothesis was confirmed by the significant decrease in PPCP adsorption onto the surface of TFC-GO compared with TFC. Therefore, TFC-GO membranes exhibited superior water permeability, salt rejection, and PPCP rejection and satisfactory resistance to H₂O₂, indicating its great potential for practical applications.

Functional GO-based membranes for water treatment and desalination: Fabrication methods, performance and advantages. A review

Graphene oxide (GO) and GO-based materials have gained a significant interest in the membrane synthesis and functionalization sector in the recent years. Inspired by their unique and tuneable properties, several GO-based nanomaterials have been investigated and utilized as effective nanofillers for various membranes in the water treatment, purification and desalination sectors. This paper comprehensively reviews the recent advances of GO utilization in pressure, concentration and thermal-driven membrane processes. A brief overview on GO particles, properties, synthesis and functionalization methods was provided. The conventional and the state-of-art fabrication methods of GO-based membranes were summarized and discussed, and consequently the GO-based membranes were classified into different categories. The applications, types, and the performance in terms of flux and rejection were summarized and reviewed. The advantages of GO-based membranes in terms of antifouling properties, bactericidal effects, mechanical strength and stability have been reviewed, too. The review gives insights on the future perspectives of GO functional materials and their potential use in the various membrane processes discussed herein.

Graphene Oxide Membranes for High Salinity, Produced Water Separation by Pervaporation

Oil and gas industries produce a huge amount of wastewater known as produced water which contains diverse contaminants including salts, dissolved organics, dispersed oils, and solids making separation and purification challenging. The chemical and thermal stability of graphene oxide (GO) membranes make them promising for use in membrane pervaporation, which may provide a more economical route to purifying this water for disposal or re-use compared to other membrane-based separation techniques. In this study, we investigate the performance and stability of GO membranes cast onto polyethersulfone (PES) supports in the separation of simulated produced water containing high salinity brackish water (30 g/L NaCl) contaminated with phenol, cresol, naphthenic acid, and an oil-in-water emulsion. The GO/PES membranes achieve water flux as high as 47.8 L m-2 h-1 for NaCl solutions for membranes operated at 60 °C, while being able to reject 99.9% of the salt and upwards of 56% of the soluble organic components. The flux for membranes tested in pure water, salt, and simulated produced water was found to decrease over 72 h of testing but only to 50-60% of the initial flux in the worst-case scenario. This drop was concurrent with an increase in contact angle and C/O ratio indicating that the GO may become partially reduced during the separation process. Additionally, a closer look at the membrane crosslinker (Zn2+) was investigated and found to hydrolyze over time to Zn(OH)2 with much of it being washed away during the long-term pervaporation.

Surface Functionalization of Graphene Oxide with Polymer Brushes for Improving Thermal Properties of the Polymer Matrix

In this work, polymethyl methacrylate (PMMA) and polystyrene (PS) with controlled structures would be grafted on graphene material. The hybrid materials were prepared by coating graphene oxide (GO) with polydopamine (PDA) as a reactive underlayer and reducing agent, subsequently, surface-initiated polymerization of monomers (methyl methacrylate, styrene) based on the activators regenerated electron transfer atom transfer radical polymerization (ARGET-ATRP) technique. The polymer brush-modified graphene materials were then incorporated into the PMMA or PS matrix to get polymer nanocomposites with better thermal properties. The results of Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and thermal gravimetric analysis (TGA) demonstrated that PMMA and PS chains were successfully anchored on the surfaces of functionalized GO sheets. The influence of the grafted polymer brush-modified GO on thermal stability of PMMA and PS was investigated by a simultaneous thermal analyzer. Thermal conductivity of the polymer nanocomposite was determined by a conductive calorimeter. The results showed that thermal stability, glass transition temperature ( $T_{\text{g}}$ ), and thermal conductivity of the polymer nanocomposites were obviously improved compared with pure PMMA or PS.

The Effect of a Zinc-Containing Additive on the Properties of PVC Compounds

Polymeric materials that undergo degradation under the influence of biological media have attracted widespread attention in recent decades. This is due to the ability to eliminate the negative impact on the environment, gradually reducing the scale of plastic waste pollution. At the same time, it remains relevant to ensure the necessary performance characteristics of products for a certain period of use. An important direction in the field of biodegradable composite compositions is the development of nontoxic additives in order to ensure their safe interaction with biological media. In this regard, a method has been developed for the joint production of a new nontoxic plasticizer decyl phenoxyethyl adipate and a biocidal additive of zinc decyl adipate. The effect of the obtained additives on the biodegradation of PVC film samples under natural conditions was studied. The period of biocidal action of zinc compound formed in situ in an amount of 0.3% in the composition of PVC films using the developed plasticizer was determined.

Novel Graphene Oxide Nanohybrid Doped Methacrylic Acid Hydrogels for Enhanced Swelling Capability and Cationic Adsorbability

Novel versatile hydrogels were designed and composited based on covalent bond and noncovalent bond self-assembly of poly(methacrylic acid) (PMAA) networks and nanohybrids doped with graphene oxide (GO). The structures and properties of the neat PMAA and the prepared PMAA/GO hydrogels were characterized and analyzed in detail, using X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, swelling and cationic absorption, etc. The swelling results showed that the water penetration follows the non-Fick transport mechanism based on swelling kinetics and diffusion theory. The swelling capacity of PMAA and composited PMAA/GO hydrogels toward pH, Na+, Ga2+, and Fe3+ was investigated; the swelling ratio was tunable between 4.44 and 36.44. Taking methylene blue as an example, the adsorption capacity of PMAA/GO hydrogels was studied. Nanohybrid doped GO not only self-associated with PMAA via noncovalent bonding interactions and had a tunable swelling ratio, but also interacted with water molecules via electrostatic repulsion, offering a pH response of both the network and dye absorption. Increases in pH caused a rise in equilibrium swelling ratios and reduced the cumulative cationic dye removal.

Static and Dynamic Behavior of Polymer/Graphite Oxide Nanocomposites before and after Thermal Reduction

Nanocomposites of hyperbranched polymers with graphitic materials are investigated with respect to their structure and thermal properties as well as the dynamics of the polymer probing the effect of the different intercalated or exfoliated structure. Three generations of hyperbranched polyester polyols are mixed with graphite oxide (GO) and the favorable interactions between the polymers and the solid surfaces lead to intercalated structure. The thermal transitions of the confined chains are suppressed, whereas their dynamics show similarities and differences with the dynamics of the neat polymers. The three relaxation processes observed for the neat polymers are observed in the nanohybrids as well, but with different temperature dependencies. Thermal reduction of the graphite oxide in the presence of the polymer to produce reduced graphite oxide (rGO) reveals an increase in the reduction temperature, which is accompanied by decreased thermal stability of the polymer. The de-oxygenation of the graphite oxide leads to the destruction of the intercalated structure and to the dispersion of the rGO layers within the polymeric matrix because of the modification of the interactions between the polymer chains and the surfaces. A significant increase in the conductivity of the resulting nanocomposites, in comparison to both the polymers and the intercalated nanohybrids, indicates the formation of a percolated rGO network.