Tailoring the morphology of polyethersulfone/sulfonated polysulfone ultrafiltration membranes for highly efficient separation of oil-in-water emulsions using TiO2 nanoparticles

High-permeance nanocellulose/ZnO hybrid membranes with photo-induced anti-fouling performance for wastewater purification

A hybrid ultrafiltration membrane based on nanocellulose and zinc oxide nanoparticles (ZnO NPs) was prepared by simple layered filtration without any chemical modification. Microscopic morphology analysis showed that the loading ZnO NPs significantly increased the membrane roughness, and wettability test demonstrated that the membrane surface possessed underwater superoleophobicity. Due to the "puncture effect" of the embedded ZnO NPs, abundant nanochannels were formed in the nanocellulose membrane and the highest water permeance of 5439.7 L·m-2·h-1·bar-1 was achieved. The hybrid membranes exhibited high rejection of nanoparticles larger than 20 nm and macromolecules with molecular weights higher than 100 kDa. Furthermore, ZnO NPs significantly improved the wet tensile strength of membrane. The hybrid membranes achieved high separation efficiency of nano-sized emulsions via size exclusion and demulsification effect, as well as the efficient removal of organic dyes and antibiotics via filtration-adsorption. The combination of underwater superoleophobicity and photocatalytic self-cleaning performance effectively solved the problem of a sharp decrease in permeance caused by oil contamination. This type of nanocellulose/ZnO hybrid membrane, which integrates high permeance, high filtration accuracy, and photocatalytic anti-fouling performance in one design, offers an innovative approach to the preparation of nanocellulose membranes for the treatment of organic wastewater.

One-Step Phase Separation and Mineralization Fabrication of Membranes for Oily Wastewater Treatment

Oily wastewater threatens the environment and the human health. Membrane technology offers a simple and efficient alternative to separating oil and water. However, complex membrane modifications are usually employed to optimize the separation performance. In this research, we develop an extremely simple one-step method to in situ calcium carbonate (CaCO3) nanoparticles onto a porous polyketone (PK) membrane via a nonsolvent induced phase separation (NIPS)-mineralization strategy. We utilized the unique chemical property of PK, which allows it to dissolve in a resorcinol aqueous solution. PK was mixed with tannic acid (TA) and calcium chloride (CaCl2) in a resorcinol aqueous solution to fabricate a casting solution. The activated membrane was cast and immersed into a sodium carbonate (Na2CO3) aqueous solution for taking the one-step NIPS-mineralization process. This proposed NIPS-mineralization mechanism comes to two conclusions: (i) the resulting membrane with comprehensive oleophobic properties and enhanced permeation flux for applications of oil/water separation with ultralow fouling and (ii) simplified the procedure to optimize the membrane performance using regular NIPS steps. The current work explores a one-step NIPS-mineralization technique that offers a novel approach to preparing membranes with highly efficient oil/water separation performance.

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

Compressible Separator and Catalyst for Simultaneous Separation and Purification of Emulsions and Aqueous Pollutants

Oily wastewater, a global environmental concern, demands efficient oil/water separation and pollutant removal. Our compressible separator and catalyst (CSC) balls, prepared through sponge etching and metal nanoparticle synthesis, exhibited efficient degradation of dyes of varying sizes, spanning a molecular weight range from 139 to 696 g/mol during the oil/water separation. Control over the distance between catalysts was achieved by incorporating Ag-Pt-Pd catalysts into the sponge skeleton and by adjusting the compression rates. The dispersion of the catalysts improved degradation efficiency for larger dyes, while concentrating the catalysts proved to be more effective for the smaller ones. By optimizing the compression rates of CSC balls, we successfully achieved the effective removal of emulsions of different sizes and precise control of flux. Our CSC ball-loaded system offers efficient and versatile solutions for concurrent separation and purification of emulsions and pollutants with potential environmental benefits.

Incorporation of graphene oxide/titanium dioxide with different polymer materials and its effects on methylene blue dye rejection and antifouling ability

Exposure of synthetic dye, such as methylene blue (MB), in water bodies led to a serious threat to living things because they are toxic and non-degradable. Amongst the introduced dye removal methods, membrane separation process can be considered a powerful technique for treating dye contamination. However, this method commonly suffered from drawbacks, such as short membrane lifetime, low permeability and selectivity. To overcome these issues, graphene oxide (GO) and titanium dioxide (TiO₂) were used as additives to fabricate polyethersulfone (PES)- and polyvinylidene fluoride (PVDF)-based hybrid membranes via non-solvent-induced phase separation method. Prior to membrane fabrication, GO was synthesised via electrochemical exfoliation method assisted by customised triple-tail surfactant. The potential of PES- and PVDF-based hybrid membranes for wastewater treatment has been discussed widely. However, direct comparison between these two polymeric membranes is not critically discussed for MB dye separation application yet. Therefore, this study is aimed at evaluating the performance of different types of polymers (e.g. PES and PVDF) in terms of membrane morphology, properties, dye rejection and antifouling ability. Results showed that the incorporation of GO and TiO₂ alters the morphology of the fabricated membranes and affects dye rejection further, as well as their antifouling performance. In contrast with pristine membrane, PES-GO/TiO₂ and PVDF-GO/TiO₂ possessed high hydrophilicity, as indicated by their low contact angle (67.38° and 62.12°, respectively). Based on this study, PVDF-GO/TiO₂ showed higher porosity value (94.88%), permeability (87.32 L/m²hMPa) and MB rejection rate (92.63%), as well as flux recovery ratio value of > 100% as compared with others. Overall, the incorporation of GO and TiO₂ with PVDF polymer are proven to be effective hybrid materials of membrane fabrication for dye rejection application in the near future. The polymer material's intrinsic properties can affect the attributes of the fabricated membrane.

Design of hydrophobic polyurethane-magnetite iron oxide-titanium dioxide nanocomposites for oil-water separation

Efficacious oil-water separation has become a global challenge owing to regular oil spillage accidents and escalating industrial oily wastewater. In this study, we synthesized titanium dioxide and magnetite iron oxide nanoparticles to use as a precursor for the production of the nanocomposites. Hydrophobic nanocomposites were fabricated using polyurethane, hematite and magnetite iron oxide nanoparticles, and titanium dioxide nanoparticles through a sol-gel process. The formation of the obtained nanocomposites was confirmed by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) analyses. In addition, the thermogravimetric and differential thermogravimetric (TGA/DTG) and BET surface area results exhibited enhanced thermal stability of the optimized nanocomposite which displayed mesoporous type materials feature with high porosity. Furthermore, the obtained outcomes demonstrated that the distribution of nanoparticles into a polymer matrix had a significant impact on enhancing superhydrophobicity and the separation efficiency against sunflower oil. Seeing the water contact angle of the nanocomposite-coated filter paper was about 157° compared to 0° for the uncoated filter paper and endowed separation efficiency of almost 90% for 5 consecutive cycles. Thereby, these nanocomposites could be an ideal candidate for self-cleaning surfaces and oil-polluted water purification.

Next-generation ultrafiltration membranes: A review of material design, properties, recent progress, and challenges

Membrane technology utilizing ultrafiltration (UF) processes has emerged as the most widely used and cost-effective simple process in many industrial applications. The industries like textiles and petroleum refining are promptly required membrane based UF processes to alleviate the potential environmental threat caused by the generation of various wastewater. At the same time, major limitations such as material selection as well as fouling behavior challenge the overall performance of UF membranes, particularly in wastewater treatment. Therefore, a complete discussion on material design with structural property relation and separation performance of UF membranes is always exciting. This state-of-the-art review has exclusively focused on the development of UF membranes, the material design, properties, progress in separation processes, and critical challenges. So far, most of the review articles have examined the UF membrane processes through a selected track of paving typical materials and their limited applications. In contrast, in this review, we have exclusively aimed at comprehensive research from material selection and fabrication methods to all the possible applications of UF membranes, giving more attention and theoretical understanding to the complete development of high-performance UF systems. We have discussed the methodical engineering behind the development of UF membranes regardless of their materials and fabrication mechanisms. Identifying the utility of UF membrane systems in various applications, as well as their mode of separation processes, has been well discussed. Overall, the current review conveys the knowledge of the present-day significance of UF membranes together with their future prospective opportunities whilst overcoming known difficulties in many potential applications.

Ultra-low pressure PES ultrafiltration membrane with high-flux and enhanced anti-oil-fouling properties prepared via in-situ polycondensation of polyamic acid

Polyamic acid (PAA) is a flexible polymer and has abundant valuable hydrophilic groups. Herein, we developed an ultra-low pressure ultrafiltration (UF) membrane by integrating PAA into the polyethersulfone (PES) matrix via the "in-situ polycondensation" method. PAA was well compatible with PES and distributed uniformly in the membrane. The introduction of PAA improved membrane hydrophilicity. Meanwhile, the membrane pore structures were also refined. The membrane exhibited an excellent permeability under ultra-low pressure due to its improvement of hydrophilicity and pore structures. Under 0.3 bar, compare with the water flux of PES membrane, PES/PAA membrane improved nearly 2 times (571.05 L/(m²·h)), with a high BSA rejection (≥90%). Even under a lower pressure, 0.1 bar, >300 L/(m²·h) still can be achieved. Interestingly, the membrane we developed could maintain a high performance after drying, and then is very suitable for dry preservation. PES/PAA membrane showed a high oil removal (≥92%) and could remove oil from water effectively. Besides, the membrane exhibited excellent anti-oil-fouling properties. The flux recovery rate of PES/PAA (70.0%) far exceeds that of PES (37.9%) after three filtration and cleaning cycles. The membrane we developed is very valuable in oily wastewater treatment.

Nano-enhanced sulfonated poly(arylene ether sulfone) composite membranes and their characterization

Chlorine is a widely used oxidizing agent in desalination to control bacteria that cause biofouling. The lack of chlorine resistance in commercial desalination membranes urged the development of an alternate polymer material. In this study, commercially available copolymer (SES0005, AquafoneTM), resistant to dissolved chlorine in water, has theoretical IEC of 2.08 meq.g-1 is blended with 0.5-15 %(w/w) TiO2 nanoparticles of <25 nm diameter and 45-55 m2.g-1 surface area by using ball milling device. SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscopy) result supports TiO2 content and uniform distribution. The chlorine stability of membranes was evaluated in sodium hypochlorite solution from 100 to 2000 ppm (pH 9). TGA and FT-IR analysis were performed for these membranes. The 1.5 %(w/w) TiO2 nano-enhanced membrane water retention is 23 % which is ∼53 % higher than that of pristine (15 %) membrane. Tensile strength of pristine and 0.5 %(w/w) TiO2 nano-enhanced membrane is 23, and 44 MPa, respectively. TiO2 nanoparticle addition improved dimensional and mechanical properties. This study attempts to correlate the SES polymer-TiO2 interactions with the characterization techniques.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Development of coin-shaped ZIF-7 functionalized superhydrophobic polysulfone composite foams for continuous removal of oily contaminants from water

Development of efficient absorbent materials for oil spillage clean-up and environmental pollution remediation is highly desired but remains a challenge. In this work, superhydrophobic/superoleophilic polysulfone based ZIF-7 composite (SPZ) foams were fabricated via chemical modification of polysulfone and integrating with hydrophobic coin-shaped ZIF-7 particles. The synergistic approaches provided the SPZ foams with high porosity, low density and superhydrophobic/superoleophilic features (θ_water=162.3°, θ_oil=0°) and outstanding self-cleaning property. The as-prepared SPZ foams exhibited highly selective absorption capacity (up to 3800 wt%) for various kinds of oils and organic solvents. Furthermore, the SPZ foams still maintained 95.2% of its pristine absorption capacity and the θ_water remained at 143.6° after ten absorption/distillation cycles. The SPZ foam showed outstanding separation ability towards different types of emulsions with separation efficiency all above 97%. The high oil/water separation efficiency and robust reusability made the SPZ foams promising absorbent in dealing with practical oil spills.

Recent Progress on Nanomaterial-Based Membranes for Water Treatment

Nanomaterials have emerged as the new future generation materials for high-performance water treatment membranes with potential for solving the worldwide water pollution issue. The incorporation of nanomaterials in membranes increases water permeability, mechanical strength, separation efficiency, and reduces fouling of the membrane. Thus, the nanomaterials pave a new pathway for ultra-fast and extremely selective water purification membranes. Membrane enhancements after the inclusion of many nanomaterials, including nanoparticles (NPs), two-dimensional (2-D) layer materials, nanofibers, nanosheets, and other nanocomposite structural materials, are discussed in this review. Furthermore, the applications of these membranes with nanomaterials in water treatment applications, that are vast in number, are highlighted. The goal is to demonstrate the significance of nanomaterials in the membrane industry for water treatment applications. It was found that nanomaterials and nanotechnology offer great potential for the advancement of sustainable water and wastewater treatment.

High-Temperature Proton Conduction in Covalent Organic Frameworks Interconnected with Nanochannels for Reverse Electrodialysis

The crystalline porous organic framework offers a highly ordered and stable structure under hydrated conditions at high temperatures. Here, we demonstrated a method for preparing high-performance membrane buildup using "heterogeneous networks" and "polymer phase-separated nanochannels". A well-interconnected "nanochannel" with a "crystalline organic framework" forms a highly stable hybrid membrane above 80 °C under 100% hydration under acidic and basic conditions. The prepared structure provides a self-standing membrane that easily overcomes the problem faced by conventional high ion-exchange capacity (IEC)-based membranes such as swelling, gelling, fragility, and dissolving at elevated temperatures. Apart from structural stability, it also shows better chemical stability with enhanced proton conduction at elevated temperatures. This proton conduction with better structural stability in the high IEC sample confirms from thermal analysis, whereas it also offers relatively low in-plane membrane swelling as compared to the conventional membranes. These hybrid membranes were further combined with the FAA-3 membrane to manufacture a reverse electrodialysis system for generating a power output. We also evaluated the maximum power density (P_max) of the stack theoretically and experimentally. The determined net power density (P_net) is reported to be 0.45 W m^-2 at a flow rate of 40 mL min^-1. These results confirm that the developed membrane can withstand robustly under realistic ambient conditions maintaining stable cell performance.

A Molecular Simulation Study of Silica/Polysulfone Mixed Matrix Membrane for Mixed Gas Separation

Polysulfone-based mixed matrix membranes (MMMs) incorporated with silica nanoparticles are a new generation material under ongoing research and development for gas separation. However, the attributes of a better-performing MMM cannot be precisely studied under experimental conditions. Thus, it requires an atomistic scale study to elucidate the separation performance of silica/polysulfone MMMs. As most of the research work and empirical models for gas transport properties have been limited to pure gas, a computational framework for molecular simulation is required to study the mixed gas transport properties in silica/polysulfone MMMs to reflect real membrane separation. In this work, Monte Carlo (MC) and molecular dynamics (MD) simulations were employed to study the solubility and diffusivity of CO₂/CH₄ with varying gas concentrations (i.e., 30% CO₂/CH₄, 50% CO₂/CH₄, and 70% CO₂/CH₄) and silica content (i.e., 15–30 wt.%). The accuracy of the simulated structures was validated with published literature, followed by the study of the gas transport properties at 308.15 K and 1 atm. Simulation results concluded an increase in the free volume with an increasing weight percentage of silica. It was also found that pure gas consistently exhibited higher gas transport properties when compared to mixed gas conditions. The results also showed a competitive gas transport performance for mixed gases, which is more apparent when CO₂ increases. In this context, an increment in the permeation was observed for mixed gas with increasing gas concentrations (i.e., 70% CO₂/CH₄ > 50% CO₂/CH₄ > 30% CO₂/CH₄). The diffusivity, solubility, and permeability of the mixed gases were consistently increasing until 25 wt.%, followed by a decrease for 30 wt.% of silica. An empirical model based on a parallel resistance approach was developed by incorporating mathematical formulations for solubility and permeability. The model results were compared with simulation results to quantify the effect of mixed gas transport, which showed an 18% and 15% percentage error for the permeability and solubility, respectively, in comparison to the simulation data. This study provides a basis for future understanding of MMMs using molecular simulations and modeling techniques for mixed gas conditions that demonstrate real membrane separation.

Photocatalytic Nanocomposite Polymer-TiO2 Membranes for Pollutant Removal from Wastewater

Photocatalytic TiO2-PVDF/PMMA nano-composites flat sheet membranes were fabricated by phase inversion and then employed in a crossflow filtration pilot to remove model pollutants of various sizes and charge from aqueous solution. The dope solution contained a mixture of PVDF and PMMA as polymers, polyethylene glycol (PEG) and polyvinylpyrrolidone (PVP) as additives, triethyl phosphate (TEP) as green solvent and TiO2 as immobilized photo catalyst. After undergoing characterization tests such as SEM morphology thickness, porosity, contact angle and water permeability, the membranes were used to eliminate the model pollutants from synthetic aqueous solution. The impact of the operating conditions (i.e., pH, pressure and initial pollutant concentration) and composition of the doping solution on the performance and photocatalytic and antifouling activity of the membranes was investigated. The results showed that Congo Red and Tartrazine despite their small size were rejected at 99% and 81%, respectively, because of their negative charge, while Ciprofloxacin, which is larger than Tartrazine but of neutral charge, crossed the membrane. The permeability did not decrease with a decline in pollutant concentration but diminished when the pressure increased and was reduced by more than half for wastewater.