Polydopamine-mediated all-in-one device with superhydrophilicity and superhydrophobicity for one-step oil/water separation and pollutant purification

Large-Scale Fabrication of Graded Convex Structure for Superhydrophobic Coating Inspired by Nature

The addition of toxic substances and poor durability severely limit the market applications of superhydrophobic coatings in the oil−water-separation industry, anti-icing, and self-cleaning surfaces. In order to solve the above problems, a stable, strong, fluorine-free superhydrophobic coating was prepared according to natural inspiration. In this study, polydivinylbenzene (PDVB) was produced by the hydrothermal method, and micro-nanoparticle clusters composed of PDVB particles of different sizes were prepared by controlling the ratio of raw materials, which was then attached to the substrate surface by a simple spraying technique. A rough coating with a lotus-leaf-like layered protruding structure was constructed by depositing particle clusters of different sizes. In the end, the prepared coating showed attractive superhydrophobicity, with a maximum contact angle (CA) that reached up to 160°. In addition, the coating had long-lasting superhydrophobic properties in various environments, such as common liquid and acidic and alkaline solutions. Moreover, in the oil−water-separation process, the superhydrophobic filter paper was still able to obtain a separation efficiency of more than 85% after being used 50 times, and it maintained a contact angle of >150°. At the same time, the coating had excellent dye resistance and self-cleaning performance.

Solar-Driven Unmanned Hazardous and Noxious Substance Trapping Devices Equipped with Reverse Piloti Structures and Cooling Systems

A solar-driven unmanned hazardous and noxious substance (HNS) trapping device that can absorb, evaporate, condense, and collect HNSs was prepared. The HNS trapping device was composed of three parts: a reverse piloti structure (RPS) for absorption and evaporation of HNSs, Al mirrors with optimized angles for focusing light, and a cooling line system for the condensation of HNSs. The RPS was fabricated by assembling a lower rectangle structure and an upper hollow column. The lower rectangular structure showed a toluene evaporation rate of 6.31 kg/m² h, which was significantly increased by the installation of the upper hollow column (11.21 kg/m² h) and led to the formation of the RPS. The installation of Al mirrors on the RPS could further enhance the evaporation rate by 9.1% (12.28 kg/m² h). The RPS system equipped with an Al mirror could rapidly remove toluene, xylene, and toluene–xylene with high evaporation rates (12.28–8.37 kg/m² h) and could effectively collect these substances with high efficiencies (81–65%) in an unmanned HNS trapping device. This prototype HNS trapping device works perfectly without human involvement, does not need electricity, and thus is suitable for fast cleanup and collection of HNSs in the ocean.

2D and 3D Bulk Materials for Environmental Remediation: Air Filtration and Oil/Water Separation

Air and water pollution pose an enormous threat to human health and ecosystems. In particular, particulate matter (PM) and oily wastewater can cause serious environmental and health concerns. Thus, controlling PM and oily wastewater has been a great challenge. Various techniques have been reported to effectively remove PM particles and purify oily wastewater. In this article, we provide a review of the recent advancements in air filtration and oil/water separation using two- and three-dimensional (2D and 3D) bulk materials. Our review covers the advantages, characteristics, limitations, and challenges of air filters and oil/water separators using 2D and 3D bulk materials. In each section, we present representative works in detail and describe the concepts, backgrounds, employed materials, fabrication methods, and characteristics of 2D and 3D bulk material-based air filters and oil/water separators. Finally, the challenges, technical problems, and future research directions are briefly discussed for each section.

Remote-Controlled Magnetic Sponge Balls and Threads for Oil/Water Separation in a Confined Space and Anaerobic Reactions

Magnetic sponges (MSs) and magnetic threads with hydrophilic and hydrophobic characteristics that can perform remote-controlled oil/water separation in a confined space and anaerobic reactions were prepared. For large amounts of water or oil, trainlike hydrophilic or hydrophobic MSs composed of more than three sponge balls moved as a group and quickly absorbed the water or oil droplets in oil or water by magnetic manipulation from outside of the tube. For the removal of heavy oils below the water in three-liquid multiphase solutions, the hydrophobic MS balls were moved to the heavy oil below the water, absorbed some of the heavy oil, and returned to the light oil layer to deliver the heavy oil by means of an external magnetic field. The mixed oils floating on the water were easily removed by a suction pump once the heavy oil had been completely delivered to the light oil layer via the round-trip process. Furthermore, our approach was demonstrated for use in an anaerobic reaction system due to the strong magnetic property that transfers the reactants/products, the porous structure providing a reaction site, and the prewetting ability containing the reactants/products of the MSs and the oil layer prohibiting oxygen contact.

An Active Absorbent for Cleanup of High-Concentration Strong Acid and Base Solutions

There is significant interest in developing novel absorbents for hazardous material cleanup. Iron oxide-coated melamine formaldehyde sponge (MFS/IO) absorbents with various IO layer thicknesses were synthesized. Various other absorbents were also synthesized and compared to evaluate the absorption capability of the MFS/IO absorbents for strong acid (15%, v/v) and base (50%, m/m) solutions. Specifically, absorbent and solution drop tests, dust tests, and droplet fragment tests were performed. Among the various absorbents, MFS/IO absorbents possessing a needlelike surface morphology showed several unique characteristics not observed in other absorbents. The MFS/IO absorbents naturally absorbed a strong base solution (absorption time: 0.71–0.5 s, absorption capacity: 10,000–34,000%) without an additional external force and immediately absorbed a strong acid solution (0.31–0.43 s, 9830–10,810%) without absorption delay/overflow during absorbent and solution drop tests, respectively. The MFS/IO absorbents were also demonstrated to be ideal absorbents that generated fewer dust particles (semiclass 1 (ISO 3) level of 280 piece/L) than the level of a clean room (class 100). Furthermore, the MFS/IO absorbents were able to prevent the formation of droplet fragments and solution overflow during the solution drop test due to their unique surface morphology and extremely high absorption speed/capacity, respectively.

Waterproof breathable layers - A review

Waterproof breathable layers (WPBLs) can be classified into two large groups of hydrophilic nonporous and hydrophobic porous layers. These layers (e.g., fabrics, films, membranes, and meshes) can be produced by various continuous and non-continuous processes such as coating, laminating, film stretching, casting, etc. The most common methods for production, characterization, and testing of WPBLs are presented and discussed in light of recent publications. The materials with high level of waterproofness and breathability are often used in outerwear for winter sports, sailing apparel, raincoats, military/police jackets, backpacks, tents, cargo raps, footwear and etc. WPBLs can also be used for other specialized applications such as membrane distillation, oil-water filtration, and wound dressing. These applications are discussed by presenting several good examples. The main challenge in the production of these layers is to compromise between waterproofness and breathability with opposing nature. The related research gaps, challenges, and future outlook are highlighted to shed more light on the topic.

One-Step Synthesis of Environmentally Friendly Superhydrophilic and Superhydrophobic Sponges for Oil/Water Separation

Environmentally friendly superhydrophilic and superhydrophobic sponges were synthesized using a one-step approach for oil/water separation. A superhydrophilic or superhydrophobic sponge (MFS/CC-DKGM or MFS/CC-PDMS) was synthesized by one-step coating of melamine formaldehyde sponge (MFS) with a mixture of calcium carbonate (CC) rods and deacetylized Konjac glucomannan (DKGM) [or polydimethylsiloxane (PDMS)]. The MFS/CC-PDMS showed excellent absorption capacity, which reached 52–76 g/g following immersion into various types of oil/water mixtures. Furthermore, the MFS/CC-DKGM and MFS/CC-PDMS exhibited excellent water- and oil-flux performances, which reached 4,702 L/m² h and 19,591 L/m² h, respectively, when they were used as filters. The MFS/CC-DKGM and MFS/CC-PDMS maintained their wettability characteristics relatively well after the chemical, thermal, and mechanical stability tests.

Surface Design of Separators for Oil/Water Separation with High Separation Capacity and Mechanical Stability

A convection heat treatment that can replace existing chemical oxidation methods was developed for the preparation of hierarchically oxidized Cu meshes with various surface morphologies, representing a very simple and green route that does not involve toxic chemicals. Three types of Cu meshes [bumpy-like (BL) and short and long needle-like (NL) structures] exhibited similar separation efficiencies of 95-99% over 20 separation cycles, as indicated by their similar water contact angles (WCAs; 147-150°). However, these Cu meshes exhibited different flux behaviors. Excessively rough and excessively smooth surfaces of the Cu mesh resulted in increased resistance to flow and to a decrease of the penetration of oil. A surface with intermediate smoothness, such as the BL-Cu mesh, was necessary for high flux over a broad range of oil viscosities. Furthermore, a less rough surface was more suitable for the separation of highly viscous oil. Computational fluid dynamics (CFD) simulations were carried out to support our experimental results. The BL-Cu meshes also showed outstanding mechanical stability because of their low resistance to the flow of fluids.