Recovery of chromium from tannery industry waste water by membrane separation technology: Health and engineering aspects

Response surface optimisation for corona discharge treatment of nicosulfuron in water

Sulfonylurea herbicides are the most widely used herbicides in the world, which are widely used in the prevention and control of weeds in rice, wheat, soybean and other fields. Long-term application will cause environmental pollution, and the use of plasma technology to degrade herbicides in water is expected to be an effective method to restore pollution. In this experiment, corona discharge plasma was used to treat nicosulfuron in water, and the response surface method was used to optimise the operating conditions of the single system of corona discharge treatment of nicosulfuron and the synergistic system of corona discharge treatment of nicosulfuron with the addition of persulfate. The results showed that the degradation rate of nicosulfuron was 75.08% after 10 min under the optimum operating condition of single system. Under the optimum operating conditions, the degradation rate of nicosulfuron after 10 min was 100%. The R2 and P values of the two system models were both greater than 9.3 and less than 0.01, and the reliability of the simulated degradation rate data was verified by experiments, which provided basic data for the future research on the use of low temperature plasma to degrade herbicides.

Fabrication of PVA-PVC composite membrane for enhanced TDS removal from tannery effluent: sustainable water treatment approach

The environmental burden of tannery wastewater, characterized by high levels of total dissolved solids (TDS) and other contaminants, presents a significant challenge for sustainable water management. This study addresses this issue by developing a novel polyvinyl alcohol (PVA) and polyvinyl chloride (PVC) composite membrane optimized for efficient TDS removal from tannery effluent. The membrane was fabricated using a solution casting technique, with glutaraldehyde employed as a crosslinking agent to enhance mechanical properties and stability. Characterization techniques, including Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), zeta potential analysis, and contact angle measurements, were used to evaluate the membrane's surface chemistry, morphology, and hydrophilicity, which are crucial for pollutant separation. Performance testing demonstrated that the membrane achieved a TDS removal efficiency of 91.73% at an optimal pH of 8 and a transmembrane pressure of 3.5 bar, with a permeability of 194 Lm-2 h-1 bar-1. Additionally, substantial reductions in turbidity (94.51%), chemical oxygen demand (COD, 91.91%), biological oxygen demand (BOD, 89.70%), salinity (80.57%), and total suspended solids (TSS, 96.45%) were observed. The membrane exhibited impressive mechanical properties, with a tensile strength of 44 ± 0.43 MPa, 150 ± 0.67% elongation at break, Young's modulus of 750 ± 0.47 MPa, and flexibility of 23 ± 0.53%, indicating its flexibility and durability. Its partial biodegradability and potential for scalable production contribute to its environmental sustainability. This work establishes the PVA-PVC composite membrane as a promising and cost-effective solution for industrial wastewater treatment, offering a sustainable approach to mitigating water pollution in the leather industry.

Advancements and sustainable strategies for the treatment and management of wastewaters from metallurgical industries: an overview

Metallurgy is pivotal for societal progress, yet it yields wastewater laden with hazardous compounds. Adhering to stringent environmental mandates, the scientific and industrial sectors are actively researching resilient treatment and disposal solutions for metallurgical effluents. The primary origins of organic pollutants within the metallurgical sector include processes such as coke quenching, steel rolling, solvent extraction, and electroplating. This article provides a detailed analysis of strategies for treating steel industry waste in wastewater treatment. Recent advancements in membrane technologies, adsorption, and various other processes for removing hazardous pollutants from steel industrial wastewater are comprehensively reviewed. The literature review reveals that advanced oxidation processes (AOPs) demonstrate superior effectiveness in eliminating persistent contaminants. However, the major challenges to their industrial-scale implementation are their cost and scalability. Additionally, it was discovered that employing a series of biological reactors instead of single-step biological processes enhances command over microbial communities and operating variables, thus boosting the efficacy of the treatment mechanism (e.g., achieving a chemical oxygen demand (COD) elimination rate of over 90%). This review seeks to conduct an in-depth examination of the current state of treating metallurgical wastewater, with a particular emphasis on strategies for pollutant removal. These pollutants exhibit distinct features influenced by the technologies and workflows unique to their respective processes, including factors such as their composition, physicochemical properties, and concentrations. Therefore, it is of utmost importance for customized treatment and disposal approaches, which are the central focus of this review. In this context, we will explore these methods, highlighting their advantages and characteristics.

Continuous treatment of highly concentrated tannery wastewater using novel porous composite beads: Central composite design optimization study

This present study depicts the successful employment of fixed-bed column for total chromium removal from tannery wastewater in dynamic mode using sodium alginate-powdered marble beads (SA-Marble) as adsorbent. The SA-Marble composite beads prepared were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS) and Brunauer, Emmett and Teller (BET) method. The adsorption process performance of this bio-sorbent was examined in batches and columns for real effluent (tannery wastewater). After 90 min, the total chromium removal efficiency could be kept above 90% in the batch experiment. The adsorption kinetics fit better with the pseudo-second-order model, indicating the chemisorption process and the adsorption capacity of about 67.74 mg g-1 at 293 K (C0 = 7100 mg L-1) was obtained. Additionally, dynamic experiments indicate that the total chromium removal efficiency could be maintained above 90% after 120 min at 293 K and 60 min at 318 and 333 K; it's an endothermic but rapid process. The effects of two adsorption variables (Temperature and time) were investigated using central composite design (CCD), which is a subset of response surface methodology (total Cr, COD, sulfate, and total phosphorus percentage removal). This work paves a new avenue for synthesizing SA-Marble composite beads and provides an adsorption efficiency of total chromium removal from tannery wastewater.

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Advances in the Removal of Cr(III) from Spent Industrial Effluents-A Review

The review presents advances in the removal of Cr(III) from the industrial effluents published in the last ten years. Although Cr(III) has low solubility and is less dangerous for the aquatic environment than Cr(VI), it cannot be released into the aquatic environment without limitations and its content in water should be restricted. The development of efficient techniques for the removal of Cr(III) is also a response to the problem of chromium wastewater containing Cr(VI) ions. Very often the first step in dealing with such wastewater is the reduction in chromium content. In some cases, removal of Cr(III) from wastewaters is an important step for pretreatment of solutions to prepare them for subsequent recovery of other metals. In the review, hydrometallurgical operations for Cr(III) removal are presented, including examples of Cr(III) recovery from real industrial effluents with precipitation, adsorption, ion exchange, extraction, membrane techniques, microbial-enhanced techniques, electrochemical methods. The advantages and disadvantages of the operations mentioned are also presented. Finally, perspectives for the future in line with circular economy and low-environmental impact are briefly discussed.

Application of an Integrated System of Thermal Pressure Hydrolysis/Membrane Techniques to Recover Chromium from Tannery Waste for Reuse in Hide Tanning Processes

This paper presents the results of research on a new method of chromium recovery from solid waste generated during the tanning of raw hides. In the first stage, the shredded mixture of useless leather scraps is decomposed through thermal pressure hydrolysis (TPH) in nitric acid in appropriate process conditions. Then, the liquid product of this process (hydrolysate) is fractionated using membrane separation techniques. The microfiltration (MF) process enables the initial purification of the hydrolysate by concentrating the organic matter. On the other hand, the nanofiltration (NF) process enables a three-fold concentration of total chromium in the pre-purified hydrolysate. The total chromium concentrate prepared in the above manner was successfully used in the model tanning processes. These processes were carried out on pickled bovine hides, using a mixture of a commercial chromium tanning agent and chromium concentrate after nanofiltration. The reference sample was bovine hide traditionally tanned with a commercial chromium tanning agent. Based on the results of the physical and chemical analyses, it was found that the properties of hides tanned using chromium recovered from waste are similar to those of hides tanned traditionally using a commercially available chromium tanning agent. The industrial implementation of the developed tannery waste valorisation technology would enable transition from a linear economy to circular economy.

Quantitative Analysis of the Research Development Status and Trends of Tannery Wastewater Treatment Technology

In order to better grasp the development and trends of tannery wastewater (TWW) treatment research, this paper provides a review of the TWW treatment research dynamics based on the Web of Science (WoS) database and using CiteSpace software. The research dynamics, hot topics, evolutionary history and research trends in this field are revealed. The results showed that research related to TWW treatment has shown a high growth trend in the number of articles in recent years, and India was outstanding in terms of influence in this area. The keyword clustering analysis showed that the main research hotspots in the field of TWW treatment were biological treatment processes (phytoremediation, constructed wetlands, anaerobic treatment and biofilm reactors) and chemical treatment processes (coagulation and flocculation, and advanced oxidation processes). The analysis of new research frontiers showed that the bioremediation and the application of biofuel cells in TWW will become important research directions in the future.

Advances in bioremediation of emerging contaminants from industrial wastewater by oxidoreductase enzymes

The bioremediation of emerging recalcitrant pollutants in wastewater via enzyme biotechnology has been evolving as cost-effective with an input of low-energy technological approach. However, the enzyme based bioremediation technology is still not fully developed at a commercial level. The oxidoreductases being the domineering biocatalysts are promising candidates for wastewater treatments. Henceforth, comprehending their global market and biotransformation efficacy is mandatory for establishing these techno-economic bio-enzymes in commercial scale. The biocatalytic strategy can be established as a combinatorial approach with existing treatment technology to achieve towering bioremediation and effective removal of emerging pollutants from wastewater. This review provides a novel insight on the toxicological xenobiotics released from industries such as paper and pulps, soap and detergents, pharmaceuticals, textiles, pesticides, explosives and aptitude of peroxidases, nitroreductase and cellobiose dehydrogenase in their bio-based treatment. Moreover, the review comprehensively covers environmental relevance of wastewater pollution and the critical challenges based on remediation achieved through biocatalysts for future prospectives.

Effects of Particles Diffusion on Membrane Filters Performance

Membrane filtration fouling is a very complex process and is determined by many properties such as the membrane internal morphology, membrane pore structure, flow rate and contaminant properties. In a very slow filtration process or during the late stage of filtration, when the flow rate is naturally low and Péclet number is small, particle diffusion is essential and cannot be neglected, while in typical filtration models, especially in moderate and fast filtration process, the main contribution stems from the particle advection. The objectives of this study is to formulate mathematical models that can (i) investigate how filtration process varies under possible effects of particles diffusion; and (ii) describe how membrane morphology evolves and investigate the filtration performance during the filtration process. We also compare the results with the case that diffusion is less important and make a prediction about what kind of membrane filter pore structure should be employed to achieve a particular optimum filtration performance. According to our results, the filtrate and efficiency of particle separation are found to be under the trade-off relationship, and the selection of the membrane properties depends on the requirement of the filtration.

Chromium Concentrate Recovery From Solid Tannery Waste in a Thermal Process

Leather processing requires substantial inputs of energy, water and chemicals. Additionally, it generates significant amounts of liquid and solid waste, severely impacting the environment. Processing 1 Mg of raw hides yields up to 600-700 kg of waste, considerable amounts of which are solid tannery waste. Such waste contains chromium (Cr) compounds, which are commonly used as tanning agents. This paper reviews solid tannery waste treatment technologies, with emphasis on waste incineration in a specially designed experimental tunnel incinerator. Three different types of tannery waste were subjected to tests: trimmings, shavings and buffing dust. As the research revealed, the process can be applied to all types of solid tannery waste. Moreover, it enables the reuse of the heat of the process and results in a Cr concentrate in the process residues. The conducted analyses (carbon, hydrogen and nitrogen elemental analysis; inductively coupled plasma optical emission spectroscopy; powder X‑ray diffraction) proved that there is no or little organic content in the obtained residual ash, which contains up to 53.1%(w/w) Cr in the form of Cr (III) oxide. Such material may be used as a Cr ore substitute in the chemical or metallurgical industries.

Taguchi Method and Response Surface Methodology in the Treatment of Highly Contaminated Tannery Wastewater Using Commercial Potassium Ferrate

The potential implementation of Envifer^®, a commercial product containing potassium ferrate (40.1% K₂FeO₄), for the purification of highly contaminated tannery wastewater from leather dyeing processes was proposed. The employment of the Taguchi method for optimization of experiments allowed the discoloration (98.4%), chemical oxygen demand (77.2%), total organic carbon (75.7%), and suspended solids (96.9%) values to be lowered using 1.200 g/L K₂FeO₄ at pH 3 within 9 min. The application of the central composite design (CCD) and the response surface methodology (RSM) with the use of 1.400 g/L K₂FeO₄ at pH 4.5 diminished the discoloration, the chemical oxygen demand, the total organic carbon, and suspended solids within 9 min. The Taguchi method is suitable for the initial implementation, while the RSM is superior for the extended optimization of wastewater treatment processes.