Hydrothermal carbonization of microalgae biomass produced in agro-industrial effluent: Products, characterization and applications

Synthetic coalification of microalgae through hydrothermal carbonization: strategies for enhanced hydrochar characteristics and technological advancements

This review explores the hydrothermal carbonization (HTC) of microalgae through a comprehensive evaluation of the influence of process parameters on the resultant products. The findings revealed that HTC of microalgae takes place at lower temperatures (170 - 250 °C) compared to lignocellulosic feedstocks, and the resulting hydrochar and hydrolysate have a higher N-content. Additionally, secondary char production varies based on reaction conditions, with yields between 4 % and 35 %. The interaction between carbohydrates and nitrogenous compounds in the hydrolysate at varying reaction severities was discussed, underlining the extent of nitrogen fixation in the hydrochar and total organic C-content of up to 26.8 g L-1. The article also suggests strategies to improve hydrochar properties by assessing different technical strategies and emphasizing future direction research. In summary, this review underscores the potential of microalgal HTC as a sustainable approach for applications in energy and environmental applications via process optimization and technological upgradation.

Novel insights into released hydrochar particle derived from typical high nitrogen waste biomass: Special properties, microstructure and formation mechanism

Hydrothermal carbonization (HTC) treatment is a promising method to transforming waste biomass into valuable resources and promoting waste recycling, especially for high nitrogen feedstocks. While small-sized hydrochar particle (≥0.45 μm) released from its solid product (hydrochar) application demonstrated large knowledge gaps compared with its original hydrochar and "secondary char" from model biomass (like glucose, sucrose, and starch). Thus, hydrochar particles derived from typical high nitrogen biomass, kitchen garbage (KG), and blue-green algae mud (AM), were collected to investigate their basic properties, microstructures and corresponding formation mechanisms. The results were: 1) the micron-sized hydrochar particles with yields as 3.42-7.86 wt% presented special characteristics, i.e., poor porous structures, moderate pH value, negative surface charge and higher surface hydrophobicity (contact angles as 95.00-117.67°) relative to original hydrochar and secondary char; 2) micronuclei aromatic core and hydrophobic hydrothermal polymers (methoxyl groups/alkyl chain with ether and carboxy groups) were identified in these hydrochar microparticles (HMPs) by jointly using differential thermogravimetry (DTG) analysis, Gaussian fitting model and thermogravimetric analysis combined with Fourier transform infrared spectrometry and mass spectrometry (TG-FTIR-MS) analysis; 3) polycondensation/cyclization reactions and Maillard/Mannich reaction in the KGHMPs, as well as solid-solid conversion and Maillard/Mannich reaction, polymerization reaction in AMHMPs core and its shell were proposed as their dominated formation mechanisms. The conclusions of this study indicated strong binding of HMPs with NH4+, metals, and hydrophobic contaminants, and further reinforcing these application effects as soil fertilizer and decontaminant in soil/water for the N conversion, which also significantly depend on HTC temperature and feedstock.

A comprehensive review of enhanced CO2 capture using activated carbon derived from biomass feedstock

The increasing level of atmospheric CO2 requires the urgent development of effective capture technologies. This comprehensive review thoroughly examines various methods for the synthesis of carbon materials, modification techniques for converting biomass feedstock into carbon materials and pivotal factors impacting their properties. The novel aspect of this review is its in-depth comparison of how these modifications specifically affect the pore structure and surface area together with the exploration of the mechanism underlying the enhancement of CO2 adsorption performance. Additionally, this review addresses research gaps and provides recommendations for future studies concerning the advantages and drawbacks of CO2 adsorbents and their prospects for commercialization and economic feasibility. This article revealed that among the various strategies, template carbonization offers a viable option for providing control of the material pore diameter and structure without additional modification treatments. Optimizing the pore structure of activated carbons, particularly those activated with agents such as KOH and ZnCl2, together with synthesizing hybrid activated carbons using multiple activating agents, is crucial for enhancing their CO2 capture performance. Cost-benefit analysis suggests that biomass-derived activated carbons can significantly meet the escalating demand for CO2 capture materials, offering economic advantages and supporting sustainable waste management.

Biofuel from wastewater-grown microalgae: A biorefinery approach using hydrothermal liquefaction and catalyst upgrading

Third-generation biofuels from microalgae are becoming necessary for sustainable energy. In this context, this study explores the hydrothermal liquefaction (HTL) of microalgae biomass grown in wastewater, consisting of 30% Chlorella vulgaris, 69% Tetradesmus obliquus, and 1% cyanobacteria Limnothrix planctonica, and the subsequent upgrading of the produced bio-oil. The novelty of the work lies in integrating microalgae cultivation in wastewater with HTL in a biorefinery approach, enhanced using a catalyst to upgrade the bio-oil. Different temperatures (300, 325, and 350 °C) and reaction times (15, 30, and 45 min) were tested. The bio-oil upgrading occurred with a Cobalt-Molybdenum (CoMo) catalyst for 1 h at 375 °C. Post-HTL, although the hydrogen-to-carbon (H/C) ratio decreased from 1.70 to 1.38-1.60, the oxygen-to-carbon (O/C) ratio also decreased from 0.39 to 0.079-0.104, and the higher heating value increased from 20.6 to 36.4-38.3 MJ kg-1. Palmitic acid was the main component in all bio-oil samples. The highest bio-oil yield was at 300 °C for 30 min (23.4%). Upgrading increased long-chain hydrocarbons like heptadecane (5%), indicating biofuel potential, though nitrogenous compounds such as hexadecanenitrile suggest a need for further hydrodenitrogenation. Aqueous phase, solid residues, and gas from HTL can be used for applications such as biomass cultivation, bio-hydrogen, valuable chemicals, and materials like carbon composites and cement additives, promoting a circular economy. The study underscores the potential of microalgae-derived bio-oil as sustainable biofuel, although further refinement is needed to meet current fuel standards.

Activated carbons-preparation, characterization and their application in CO2 capture: A review

In this paper, we provide a comprehensive review of the latest research trends in terms of the preparation, and characteristics of activated carbons regarding CO2 adsorption applications, with a special focus on future investigation paths. The reported current research trends are primarily closely related to the synthesis conditions (carbonization and physical or chemical activation process), to develop the microporosity and surface area, which are the most important factors affecting the effectiveness of adsorption. Furthermore, we emphasized the importance of regeneration techniques as a factor determining the actual technological and economic suitability of a given material for CO2 capture application. Consequently, this work provides a summary and potential directions for the development of activated carbons (AC). We attempt to create a thorough theoretical foundation for activated carbons while also focusing on identifying and specific statements of the most relevant ongoing research scope that might be advantageous to progress and pursue in the coming years.

Effect of hydrochar-doping on the performance of carbon felt as anodic electrode in microbial fuel cells

In this study, the feasibility of using hydrochars as anodic doping materials in microbial fuel cells (MFCs) was investigated. The feedstock used for hydrochar synthesis was metal-polluted plant biomass from an abandoned mining site. The hydrochar obtained was activated by pyrolysis at 500 °C in N2 atmosphere. Under steady state conditions, the current exerted by the MFCs, as well as the cyclic voltammetry and polarization curves, showed that the activated hydrochar-doped anodes exhibited the best performance in terms of power and current density generation, 0.055 mW/cm2 and 0.15 mA/cm2, respectively. These values were approximately 30% higher than those achieved with non-doped or doped with non-activated hydrochar anodes which can be explained by the highly graphitic carbonaceous structures obtained during the hydrochar activation that reduced the internal resistance of the system. These results suggest that the activated hydrochar materials could significantly enhance the electrochemical performance of bioelectrochemical systems. Moreover, this integration will not only enhance the energy generated by MFCs, but also valorize metal polluted plant biomass within the frame of the circular economy.

Aviation fuel based on wastewater-grown microalgae: Challenges and opportunities of hydrothermal liquefaction and hydrotreatment

The current technical issues related to the conversion of algal biomass into aviation biofuel through hydrothermal liquefaction (HTL) and the upgrading of bio-oil through hydrotreatment have been reviewed and consolidated. HTL is a promising route for converting microalgae into sustainable aviation fuel (SAF). However, HTL must be followed by the hydrotreatment of bio-oil to ensure that its composition and properties are compatible with SAF standards. The fact that microalgae offer the possibility of recovering wastewater treatment resources not only makes them more attractive but also serves as an incentive for wastewater treatment, especially in countries where this service has not been universalized. The combination of SAF and wastewater treatment aligns with the Sustainable Development Goals of the United Nations, representing an advantageous opportunity for both aviation and sanitation. In this context, the utilization of HTL by-products in the concept of a biorefinery is essential for the sustainability of aviation biofuel production through this route. Another important aspect is the recovery and reuse of catalysts, which are generally heterogeneous, allowing for recycling. Additionally, discussions have focused on biomass pretreatment methods, the use of solvents and catalysts in HTL and hydrotreatment reactions, and the operational parameters of both processes. All these issues present opportunities to enhance the quantity and quality of bio-oil and aviation biofuel.

Co-hydrothermal carbonization of microalgae and digested sewage sludge: Assessing the impact of mixing ratios on the composition of primary and secondary char

The role of microalgae cultivation in wastewater treatment and reclamation has been studied extensively, as has the potential utility of the resulting algal biomass. Most methods for processing such biomass generate solid residues that must be properly managed to comply with current sustainable resource utilization requirements. Hydrothermal carbonization (HTC) can be used to process both individual wet feedstocks and mixed feedstocks (i.e., co-HTC). Here, we investigate co-HTC using microalgae and digested sewage sludge as feedstocks. The objectives were to (i) study the material's partitioning into solid and liquid products, and (ii) characterize the products' physicochemical properties. Co-HTC experiments were conducted at 180-250°C using mixed microalgae/sewage sludge feedstocks with the proportion of sewage sludge ranging from 0 to 100 %. Analyses of the hydrochar composition and the formation and composition of secondary char revealed that the content of carbonized material in the product decreased as the proportion of sewage sludge in the feedstock increased under fixed carbonization conditions. The properties of the hydrochars and the partitioning of material between the liquid phase and the hydrochar correlated linearly with the proportion of microalgae in mixed feedstocks, indicating that adding sewage sludge to microalgae had weak or non-existent synergistic effects on co-HTC outcomes. However, the proportion of sewage sludge in the feedstock did affect the secondary char. For example, adding sewage sludge reduced the abundance of carboxylic acids and ketones as well as the concentrations of higher molecular weight cholesterols. Such changes may alter the viable applications of the hydrochar.

Comparison of microalgal hydrochar and pyrochar: production, physicochemical properties, and environmental application

Microalgal biomass has been considered the third-generation biofuel production feedstock, but microalgae-derived biochar still needs to be thoroughly understood. This study aims to evaluate the production and physicochemical properties of microalgae-derived hydrochar produced by hydrothermal carbonization (HTC) process by comparison with pyrochar produced by dry thermal carbonization (DTC) process for environmental applications. Microalgal biochar was produced with commercially available Chlorella vulgaris microalgae using HTC and DTC processes under various temperature conditions. Pyrochar presented higher pH, ash contents, porosity, and surface area than hydrochar. Hydrochar gave more oxygen-containing functional groups on the surface and higher lead adsorption than pyrochar, making the microalgal hydrochar applicable in soil amendment and various environmental remediations. HTC could be an economically feasible thermochemical process for microalgal biochar production. It can produce hydrochar with high production yield from wet microalgae at low temperatures without a drying process.

Microalgae-based biochar production and applications: A comprehensive review

Biochar, a solid carbonaceous substance synthesized from the thermochemical degradation of biomass, holds significant potential in addressing global challenges such as soil degradation, environmental pollution, and climate change. Its potential as a carbon sequestration agent, together with its versatile applications in soil amendments, pollutant adsorption, and biofuel production, has garnered attention. On the other hand, microalgae, with their outstanding photosynthetic efficiency, adaptability, and ability to accumulate carbohydrates and lipids, have demonstrated potential as emerging feedstock for biochar production. However, despite the significant potential of microalgal biochar, our current understanding of its various aspects, such as the influence of parameters, chemical modifications, and applications, remains limited. Therefore, this review aims to provide a comprehensive analysis of microalgae-based biochar, covering topics such as production techniques, pollutant removal, catalytic applications, soil amendments, and synthesis of carbon quantum dots to bridge the existing knowledge gap in this field.

Biochar production and its environmental applications: Recent developments and machine learning insights

Biochar production through thermochemical processing is a sustainable biomass conversion and waste management approach. However, commercializing biochar faces challenges requiring further research and development to maximize its potential for addressing environmental concerns and promoting sustainable resource management. This comprehensive review presents the state-of-the-art in biochar production, emphasizing quantitative yield and qualitative properties with varying feedstocks. It discusses the technology readiness level and commercialization status of different production strategies, highlighting their environmental and economic impacts. The review focuses on integrating machine learning algorithms for process control and optimization in biochar production, improving efficiency. Additionally, it explores biochar's environmental applications, including soil amendment, carbon sequestration, and wastewater treatment, showcasing recent advancements and case studies. Advances in biochar technologies and their environmental benefits in various sectors are discussed herein.

Valorization of loquat seeds by hydrothermal carbonization for the production of hydrochars and aqueous phases as added-value products

In the framework of circular bio-economy, waste loquat seeds were utilized for the production of two added-value products. The seeds were hydrothermally carbonized at a temperature range of 150-250 °C and time range 2-6 h and the resultant hydrochars and aqueous phases were characterized using various methods. The optimum higher heating value of 30.64 MJ kg-1, ash content of 1.99 wt % and alkali index of 0.05 were achieved for the hydrochar prepared at 250 °C and 6 h, establishing its suitability for energy-related applications. The aqueous phase obtained at 250 °C and 6 h achieved 90% scavenging of the 2,2-diphenyl-1-picryl-hydrazyl-hydrate (DPPH) radical and had a IC50 value of 43.71 μg mL-1. Principal component analysis showed that the production of phenols, ketones, alkenes and organic acids was favored at >200 °C, whereas furans and aldehydes were primarily formed at 150 °C. Conclusively, both added-value products were obtained at the same optimum hydrothermal carbonization conditions of 250 °C and 6 h treatment time. In a bio-refinery context, this has the practical implication that both bio-products be obtained simultaneously, without the need to switch between different temperatures and residence times.

Comparative characterisation and phytotoxicity assessment of biochar and hydrochar derived from municipal wastewater microalgae biomass

Microalgae, originating from a tertiary treatment of municipal wastewater, is considered a sustainable feedstock for producing biochar and hydrochar, offering great potential for agricultural use due to nutrient content and carbon storage ability. However, there are risks related to contamination and these need to be carefully assessed to ensure safe use of material from wastewater microalgae. Therefore, this study compared the properties and phototoxicity of biochar and hydrochar produced via pyrolysis and hydrothermal carbonisation (HTC) of microalgae under different temperatures and residence times. While biochar promoted germination and seedling growth by up to 11.0% and 70.0%, respectively, raw hydrochar showed strong phytotoxicity, due to the high content of volatile matter. Two post-treatments, dichloromethane (DCM) washing and further pyrolysis, proved to be effective methods for mitigating phytotoxicity of hydrochar. Additionally, biochar had 35.8-38.6% fixed carbon, resulting in higher carbon sequestration potential compared to hydrochar.

Liquid-solid ratio during hydrothermal carbonization affects hydrochar application potential in soil: Based on characteristics comparison and economic benefit analysis

Returning straw-like agricultural waste to the field by converting it into hydrochar through hydrothermal carbonization (HTC) is an important way to realize resource utilization of waste, soil improvement, and carbon sequestration. However, the large-scale HTC is highly limited by the large water consumption and waste liquid pollution. Here, we propose strategies to optimize the liquid-solid ratio (LSR) of HTC, and comprehensively evaluate the stability, soil application potential, and economic benefits of corn stover-based hydrochar under different LSRs. The results showed that the total amount of dissolved organic carbon of hydrochars increased by 55.0% as LSR reducing from 10:1 to 2:1, while the element content, thermal stability, carbon fixation potential, specific surface area, pore volume, and functional group type were not obviously affected. The specific surface area and pore volume of hydrochar decreased by 61.8% and 70.9% as LSR reduced to 1:1, due to incomplete carbonization. According to the gray relation, hydrochar derived at LSR of 10:1 and followed by 2:1 showed greatest relation degree of 0.80 and 0.70, respectively, indicating better soil application potential. However, reducing LSR from 10:1 to 2:1 made the income of single process production increased from -388 to 968 ¥, and the wastewater generation decreased by 80%. Considering the large-scale application of HTC in fields for farmland improvement and environmental remediation, the comprehensive advantages of optimized LSR will be further highlighted.

Current trends in the pretreatment of microalgal biomass for efficient and enhanced bioenergy production

Biofuels from microalgal biomass is among some of the promising sustainable energy technologies that can significantly replace the dependence on fossil fuels worldwide due to potentiality to lower CO₂ emissions. Nevertheless, the extraction of biomolecules for biofuel generation is inhibited by the rigidity of the cellular structure of microalgal biomass. Various pretreatment strategies have been evaluated for their efficacy in microalgal cell wall disruption to enhance microalgal bioenergy production. However, the efficiency of the pretreatment methods depend on the particular species being treated due to the inherent variability of the composition of the cell wall. This paper reviews pretreatment strategies (mainly novel physical, chemical and physicochemical) employed in bioenergy generation from microalgal biomass, address existing constraints and provides prospects for economic and industrial-scale production. The authors have also discussed the different pretreatment methods used for biodiesel, bioethanol, and biohydrogen production.

A review on hydrothermal carbonization of potential biomass wastes, characterization and environmental applications of hydrochar, and biorefinery perspectives of the process

It is imperative to search for appropriate processes to convert wastes into energy, chemicals, and materials to establish a circular bio-economy toward sustainable development. Concerning waste biomass valorization, hydrothermal carbonization (HTC) is a promising route given its advantages over other thermochemical processes. From that perspective, this article reviewed the HTC of potential biomass wastes, the characterization and environmental utilization of hydrochar, and the biorefinery potential of this process. Crop and forestry residues and sewage sludge are two categories of biomass wastes (lignocellulosic and non-lignocellulosic, respectively) readily available for HTC or even co-hydrothermal carbonization (Co-HTC). The temperature, reaction time, and solid-to-liquid ratio utilized in HTC/Co-HTC of those biomass wastes were reported to range from 140 to 370 °C, 0.05 to 48 h, and 1/47 to 1/1, respectively, providing hydrochar yields of up to 94 % according to the process conditions. Hydrochar characterization by different techniques to determine its physicochemical properties is crucial to defining the best applications for this material. In the environmental field, hydrochar might be suitable for removing pollutants from aqueous systems, ameliorating soils, adsorbing atmospheric pollutants, working as an energy carrier, and performing carbon sequestration. But this material could also be employed in other areas (e.g., catalysis). Regarding the effluent from HTC/Co-HTC, this byproduct has the potential for serving as feedstock in other processes, such as anaerobic digestion and microalgae cultivation. These opportunities have aroused the industry interest in HTC since 2010, and the number of industrial-scale HTC plants and patent document applications has increased. The hydrochar patents are concentrated in China (77.6 %), the United States (10.6 %), the Republic of Korea (3.5 %), and Germany (3.5 %). Therefore, considering the possibilities of converting their product (hydrochar) and byproduct (effluent) into energy, chemicals, and materials, HTC or Co-HTC could work as the first step of a biorefinery. And this approach would completely agree with circular bioeconomy principles.

Agro-industrial wastewater-grown microalgae: A techno-environmental assessment of open and closed systems

Microalgae-based treatment can be applied to the bioremediation of agro-industrial wastewater, aiming at a circular economy approach. The present work compared the technical-environmental feasibility of operating a bubble column photobioreactor (PBR) and a high rate pond (HRP) for microalgae biomass production and wastewater treatment of a meat processing facility. The comparison was made regarding biomass productivity, phytoplankton composition, treatment efficiency, life cycle assessment, and energy balance. The daily yields of total biomass and the maximum specific growth rates were 483.33 mg L^-1 d^-1 and 0.23 d^-1 for PBR and 95.00 mg L^-1·d^-1 and 0.193 d^-1 for HRP, respectively, with a predominance of the species Scenedesmus acutus. The treatment efficiency of COD (~50%) and phosphorus (100%) were similar in the two reactors. However, the PBR showed greater assimilation of ammoniacal nitrogen (100% removal) due to the higher microalgal biomass productivity. Environmental impacts were assessed through the ReCiPe methodology for midpoint and endpoint levels. Results revealed that CO₂ supply was the most impactful process for both systems (>60%), but HRP reached lower environmental burdens (-105.90 mPt) than PBR (60.74 mPt). Energy balance through the Net Energy Ratio also resulted in the HPR advantage over the PBR (NER = 14.23 and 1.09, respectively). Still, both reactors present advantages when applied to different valorization routes. At the same time, both present room for improvement in the light of bioeconomy and biorefineries, aiming at sustainable wastewater treatment plants.

Recent advances, current issues and future prospects of bioenergy production: A review

With the immense potential of bioenergy to drive carbon neutrality and achieve the climate targets of the Paris Agreement, this paper aims to present the recent advances in bioenergy production as well as their limitations. The novelty of this review is that it covers a comprehensive range of strategies in bioenergy production and it provides the future prospects for improvement. This paper reviewed more than 200 peer-reviewed scholarly papers mainly published between 2010 and 2021. Bioenergy is derived from biomass, which, through thermochemical and biochemical processes, is converted into various forms of biofuels. This paper reveals that bioenergy production is temperature-dependent and thermochemical processes currently have the advantage of higher efficiency over biochemical processes in terms of lower response time and higher conversion. However, biochemical processes produce more volatile organic compounds and have lower energy and temperature requirements. The combination of the two processes could fill the shortcomings of a single process. The choices of feedstock are diverse as well. In the future, it can be anticipated that continuous technological development to enhance the commercial viability of different processes, as well as approaches of ensuring their sustainability, will be among the main aspects to be studied in greater detail.

N,N-Dimethylformamide solvent assisted hydrothermal pretreatment of Chlorella for coproduction of sugar, nitrogenous compounds and carbon dots

Microalgae are considered as a promising alternative to fossil fuels due to their ease of cultivation, short growth cycle and no occupation of cultivated land. In this study, N,N-Dimethylformamide (DMF) solvent was employed to assist hydrothermal pretreatment of Chlorella for coproduction of sugar, nitrogenous compounds and carbon dots (CDs). The effect of pretreatment conditions on the composition and pyrolysis bio-oil distribution of hydrothermal solid residues as well as CDs characteristic were investigated by varying the temperature (180-220 ℃) and reaction time (1-9 h). The results showed that pretreated residues had higher cellulose. And the yield of sugar and N-contained compounds reached 41.59% and 63.57% in the pyrolysis bio-oil of pretreated algae residues, respectively. Moreover, CDs obtained from hydrothermal solution fluoresced red under 365 nm excitation. The paper provides a new method for the complete utilization of microalgae.