1
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Yang X, Ma H, Chen Y, Venkateswaran S, Hsiao BS. Functionalization of cellulose acetate nanofibrous membranes for removal of particulate matters and dyes. Int J Biol Macromol 2024; 269:131852. [PMID: 38679253 DOI: 10.1016/j.ijbiomac.2024.131852] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/24/2024] [Revised: 04/08/2024] [Accepted: 04/23/2024] [Indexed: 05/01/2024]
Abstract
Particulates and organic toxins, such as microplastics and dye molecules, are contaminants in industrial wastewater that must be purified due to environmental and sustainability concerns. Carboxylated cellulose acetate (CTA-COOH) nanofibrous membranes were fabricated using electrospinning followed by an innovative one-step surface hydrolysis/oxidation replacing the conventional two-step reactions. This approach offers a new pathway for the modification strategy of cellulose-based membranes. The CTA-COOH membrane was utilized for the removal of particulates and cationic dyes through filtration and adsorption, respectively. The filtration performance of the CTA-COOH nanofibrous membrane was carried out; high separation efficiency and low pressure drop were achieved, in addition to the high filtration selectivity against 0.6-μm and 0.8-μm nanoparticles. A cationic Bismarck Brown Y, was employed to challenge the adsorption capability of the CTA-COOH nanofibrous membrane, where the maximum adsorption capacity of the membrane for BBY was 158.73 mg/g. The self-standing CTA-COOH membrane could be used to conduct adsorption-desorption for 17 cycles with the regeneration rate as high as 97.0 %. The CTA-COOH nanofibrous membrane has excellent mechanical properties and was employed to manufacture a spiral wound adsorption cartridge, which exhibited remarkable separation efficiency in terms of treated water volume, which was 5.96 L, and retention rate, which was 100 %.
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Affiliation(s)
- Xiao Yang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Hongyang Ma
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China; Department of Chemistry, Stony Brook University, Stony Brook, NY 11794-3400, USA.
| | - Yi Chen
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Shyam Venkateswaran
- Department of Chemistry, Stony Brook University, Stony Brook, NY 11794-3400, USA
| | - Benjamin S Hsiao
- Department of Chemistry, Stony Brook University, Stony Brook, NY 11794-3400, USA
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2
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Dou Y, Wang N, Zhang S, Sun C, Chen J, Qu Z, Cui A, Li J. Electroactive nanofibrous membrane with antibacterial and deodorizing properties for air filtration. JOURNAL OF HAZARDOUS MATERIALS 2024; 469:134064. [PMID: 38513444 DOI: 10.1016/j.jhazmat.2024.134064] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/23/2024] [Revised: 03/05/2024] [Accepted: 03/16/2024] [Indexed: 03/23/2024]
Abstract
Water vapor from respiration can severely accelerate the charge dissipation of the face mask, reducing filtration efficiency. Moreover, the foul odor from prolonged mask wear tends to make people remove their masks, leading to the risk of infection. In this study, an electro-blown spinning electroactive nanofibrous membrane (Zn/CB@PAN) with antibacterial and deodorization properties was prepared by adding zinc (Zn) and carbon black (CB) nanoparticles to the polyacrylonitrile (PAN) nanofibers, respectively. The filtration efficiency of Zn/CB@PAN for PM0.3 was > 99% and could still maintain excellent durability within 4 h in a high-humidity environment (25 ℃ and RH = 95%). Moreover, the bacterial interception rate of the Zn/CB@PAN could reach 99.99%, and it can kill intercepted bacteria. In addition, the deodorization rate of Zn/CB@PAN in the moist state for acetic acid was 93.75% and ammonia was 95.23%, respectively. The excellent filtering, antibacterial, and deodorizing performance of Zn/CB@PAN can be attributed to the synergistic effect of breath-induced Zn/CB galvanic couples' electroactivity, released metal ions, and generated reactive oxygen species. The developed Zn/CB@PAN could capture and kill airborne environmental pathogens under humid environments and deodorize odors from prolonged wear, holding promise for broad applications as personal protective masks.
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Affiliation(s)
- Yuejie Dou
- College of Textiles and Clothing, the Affiliated Hospital of Qingdao University, Qingdao University, Qingdao 266071, China
| | - Na Wang
- College of Textiles and Clothing, the Affiliated Hospital of Qingdao University, Qingdao University, Qingdao 266071, China
| | - Shaohua Zhang
- College of Textiles and Clothing, the Affiliated Hospital of Qingdao University, Qingdao University, Qingdao 266071, China
| | - Caihong Sun
- Yantai Affiliated Hospital of Binzhou Medical University, Yantai 264100, China
| | - Jinmiao Chen
- College of Textiles and Clothing, the Affiliated Hospital of Qingdao University, Qingdao University, Qingdao 266071, China
| | - Zhenghai Qu
- College of Textiles and Clothing, the Affiliated Hospital of Qingdao University, Qingdao University, Qingdao 266071, China.
| | - Aihua Cui
- Weifang Yingke Marine Biological Material Co., Ltd, Weifang 262600, China
| | - Jiwei Li
- College of Textiles and Clothing, the Affiliated Hospital of Qingdao University, Qingdao University, Qingdao 266071, China; Industrial Research Institute of Nonwovens and Technical Textiles, Shandong Engineering Research Center for Specialty Nonwoven Materials, Qingdao 266071, China.
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3
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Tang L, Wang D, Sun S, Cheng Q, Zhang L, Xia W, Zheng J, Cui J, Wang Y, Zhou H. Fiber-in-Tube Electrifiable Structure for Virus Filtration Self-Generated Static Electricity by Vibration/Sound. ACS APPLIED MATERIALS & INTERFACES 2024. [PMID: 38701174 DOI: 10.1021/acsami.4c04535] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/05/2024]
Abstract
Fiber has been considered as an ideal material for virus insulation due to the readily available electrostatic adsorption. However, restricted by the electrostatic attenuation and filtration performance decline, their long-lasting applications are unable to satisfy the requirements of medical protective equipment for major medical and health emergencies such as global epidemics, which results in both a waste of resources and environmental pollution. We overcame these issues by constructing a fiber-in-tube structure, achieving the robust reusability of fibrous membranes. Core fibers within the hollow could form generators with tube walls of shell fibers to provide persistent, renewable static electricity via piezoelectricity and triboelectricity. The PM0.3 insulation efficiency achieved 98% even after 72 h of humidity and heat aging, through beating and acoustic waves, which is greatly improved compared with that of traditional nonwoven fabric (∼10% insulation). A mask spun with our fiber also has a low breathing resistance (differential pressure <24.4 Pa/cm2). We offer an approach to enrich multifunctional fiber for developing electrifiable filters, which make the fiber-in-tube filtration membrane able to durably maintain a higher level of protective performance to reduce the replacement and provide a new train of thought for the preparation of other high-performance protective products.
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Affiliation(s)
- Lianwei Tang
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Dong Wang
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Shuang Sun
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Qikuang Cheng
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Lu Zhang
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Weibang Xia
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Jiaqi Zheng
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Jingqiang Cui
- Henan Key Laboratory of Medical Polymer Materials Technology and Application, TuoRen Medical Device Research & Development Institute Co., Ltd., Health Technology Industry Park, Changyuan County, Henan 453000, PR China
| | - Yunming Wang
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
| | - Huamin Zhou
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
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Zhao W, Wang M, Yao Y, Cheng Z, Shen Y, Zhang Y, Tao J, Xiong J, Cao H, Zhang D. Hyperbranched Polymer Induced Antibacterial Tree-Like Nanofibrous Membrane for High Effective Air Filtration. Macromol Rapid Commun 2024; 45:e2300685. [PMID: 38339795 DOI: 10.1002/marc.202300685] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/29/2023] [Revised: 01/21/2024] [Indexed: 02/12/2024]
Abstract
The air filtration materials with high efficiency, low resistance, and extra antibacterial property are crucial for personal health protection. Herein, a tree-like polyvinylidene fluoride (PVDF) nanofibrous membrane with hierarchical structure (trunk fiber of 447 nm, branched fiber of 24.7 nm) and high filtration capacity is demonstrated. Specifically, 2-hydroxypropyl trimethyl ammonium chloride terminated hyperbranched polymer (HBP-HTC) with near-spherical three-dimensional molecular structure and adjustable terminal positive groups is synthesized as an additive for PVDF electrospinning to enhance the jet splitting and promote the formation of branched ultrafine nanofibers, achieving a coverage rate of branched nanofibers over 90% that is superior than small molecular quaternary ammonium salts. The branched nanofibers network enhances mechanical properties and filtration efficiency (99.995% for 0.26 µm sodium chloride particles) of the PVDF/HBP-HTC membrane, which demonstrates reduced pressure drop (122.4 Pa) and a quality factor up to 0.083 Pa-1 on a 40 µm-thick sample. More importantly, the numerous quaternary ammonium salt groups of HBP-HTC deliver excellent antibacterial properties to the PVDF membranes. Bacterial inhibitive rate of 99.9% against both S. aureus and E. coli is demonstrated in a membrane with 3.0 wt% HBP-HTC. This work provides a new strategy for development of high-efficiency and antibacterial protection products.
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Affiliation(s)
- Weitao Zhao
- College of Intelligent Textiles and Materials, Changzhou Vocational Institute of Textile and Garment, Changzhou, 213164, China
- College of Textile and Clothing Engineering, Soochow University, Suzhou, 215123, China
| | - Mengxuan Wang
- College of Textile and Clothing Engineering, Soochow University, Suzhou, 215123, China
| | - Ying Yao
- College of Textile and Clothing Engineering, Soochow University, Suzhou, 215123, China
| | - Zhongqiu Cheng
- College of Textile and Clothing Engineering, Soochow University, Suzhou, 215123, China
| | - Yaxinru Shen
- College of Textile and Clothing Engineering, Soochow University, Suzhou, 215123, China
| | - Yufan Zhang
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai, 201620, China
| | - Jin Tao
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai, 201620, China
- Department of Textile, Garment and Design, Changshu Institute of Technology, Suzhou, 215500, China
| | - Jiaqing Xiong
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai, 201620, China
| | - Hongmei Cao
- Jiangsu Province Engineering Research Center of Special Functional Textile Materials, Changzhou Vocational Institute of Textile and Garment, Changzhou, 213164, China
| | - Desuo Zhang
- College of Textile and Clothing Engineering, Soochow University, Suzhou, 215123, China
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5
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Yang Y, Li X, Zhou Z, Qiu Q, Chen W, Huang J, Cai W, Qin X, Lai Y. Ultrathin, ultralight dual-scale fibrous networks with high-infrared transmittance for high-performance, comfortable and sustainable PM 0.3 filter. Nat Commun 2024; 15:1586. [PMID: 38383519 PMCID: PMC10881466 DOI: 10.1038/s41467-024-45833-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/14/2023] [Accepted: 02/05/2024] [Indexed: 02/23/2024] Open
Abstract
Highly permeable particulate matter (PM) can carry various bacteria, viruses and toxics and pose a serious threat to public health. Nevertheless, current respirators typically sacrifice their thickness and base weight for high-performance filtration, which inevitably causes wearing discomfort and significant consumption of raw materials. Here, we show a facile yet massive splitting eletrospinning strategy to prepare an ultrathin, ultralight and radiative cooling dual-scale fiber membrane with about 80% infrared transmittance for high-protective, comfortable and sustainable air filter. By tailoring antibacterial surfactant-triggered splitting of charged jets, the dual-scale fibrous filter consisting of continuous nanofibers (44 ± 12 nm) and submicron-fibers (159 ± 32 nm) is formed. It presents ultralow thickness (1.49 μm) and base weight (0.57 g m-2) but superior protective performances (about 99.95% PM0.3 removal, durable antibacterial ability) and wearing comfort of low air resistance, high heat dissipation and moisture permeability. Moreover, the ultralight filter can save over 97% polymers than commercial N95 respirator, enabling itself to be sustainable and economical. This work paves the way for designing advanced and sustainable protective materials.
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Affiliation(s)
- Yuchen Yang
- Qingyuan Innovation Laboratory, Quanzhou, 362801, P. R. China
- College of Chemical Engineering, Fuzhou University, Fuzhou, 350116, P. R. China
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai, 201620, P. R. China
| | - Xiangshun Li
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai, 201620, P. R. China
| | - Zhiyong Zhou
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai, 201620, P. R. China
| | - Qiaohua Qiu
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai, 201620, P. R. China
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou, 310018, P. R. China
| | - Wenjing Chen
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai, 201620, P. R. China
| | - Jianying Huang
- Qingyuan Innovation Laboratory, Quanzhou, 362801, P. R. China
- College of Chemical Engineering, Fuzhou University, Fuzhou, 350116, P. R. China
| | - Weilong Cai
- Qingyuan Innovation Laboratory, Quanzhou, 362801, P. R. China
- College of Chemical Engineering, Fuzhou University, Fuzhou, 350116, P. R. China
| | - Xiaohong Qin
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai, 201620, P. R. China.
| | - Yuekun Lai
- Qingyuan Innovation Laboratory, Quanzhou, 362801, P. R. China.
- College of Chemical Engineering, Fuzhou University, Fuzhou, 350116, P. R. China.
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6
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Zhou G, Xu Z, Zhang Y, Liu J, Jiang L, Liu R, Wang Y. Effect of different antibacterial agents doping in PET-based electrospun nanofibrous membranes on air filtration and antibacterial performance. ENVIRONMENTAL RESEARCH 2024; 243:117877. [PMID: 38070855 DOI: 10.1016/j.envres.2023.117877] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2023] [Revised: 11/29/2023] [Accepted: 12/04/2023] [Indexed: 02/06/2024]
Abstract
In order to reduce the particulate matter pollution to human health in producing environments, series of polyethylene terephthalate/polyvinyl alcohol (PET/PVA) based nanofibrous membranes were fabricated and investigated the dust collection and antibacterial activity. Silver nanoparticles (AgNPs), berberine (Ber) and titanium oxide nanoparticles (TiO2NPs) were selected as antibacterial agents. These novel membranes were well-characterized using SEM, FTIR, TG, etc. techniques. Results of the dust filtration showed that PET/PVA/Ag membrane had the best filtration efficiency of 99.87% for sodium chloride (NaCl) and 99.89% for dioctyl sebacate (DEHS), held low pressure drop of 160.1 Pa for NaCl and 165.3 Pa for DEHS, and posed a high tensile strength of 4.91 MPa. The bacteriostasis studies exhibited that PET/PVA/TiO2 and PET/PVA/Ag membrane showed the highest bacteriological effect on Escherichia coli (98.7%) and Staphylococcus aureus (95.9%), respectively. Meanwhile, in vitro cytotoxicity test indicated no potential cytotoxicity existed in the cell culture process of these two antibacterial membranes. Moreover, the charge distribution in the nanofibers was increased by these antibacterial agents to improve the filtration performance. The dust filtration process synergistically promoted with the antibacterial process in the antibacterial membranes. It was expected that these membranes could be efficient filter medias with broad application prospects in the field of individual protection.
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Affiliation(s)
- Gang Zhou
- College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao, 266590, China; State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology, Shandong University of Science and Technology, Qingdao, 266590, China
| | - Zhuo Xu
- College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao, 266590, China; State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology, Shandong University of Science and Technology, Qingdao, 266590, China
| | - Yongliang Zhang
- School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, China
| | - Jianguo Liu
- Key Laboratory of High-Efficient Mining and Safety of Metal Mines, Ministry of Education, University of Science and Technology Beijing, Beijing, 100083, China
| | - Liwei Jiang
- College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao, 266590, China; State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology, Shandong University of Science and Technology, Qingdao, 266590, China
| | - Rulin Liu
- College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao, 266590, China; State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology, Shandong University of Science and Technology, Qingdao, 266590, China
| | - Yongmei Wang
- College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao, 266590, China; State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology, Shandong University of Science and Technology, Qingdao, 266590, China.
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Zhao T, Xu Y, Wu M, Li Y, Ma J, Li H, Zheng Y, Zeng Y. Highly Efficient Fabrication of Biomimetic Nanoscaled Tendrils for High-Performance PM 0.3 Air Filters. NANO LETTERS 2024; 24:1385-1391. [PMID: 38230986 DOI: 10.1021/acs.nanolett.3c04571] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/18/2024]
Abstract
Particulate matter pollution has become a serious public health issue, especially with the outbreak of new infectious diseases. However, most existing air filtration materials face challenges such as being too bulky, having high resistance, and a trade-off between filtration efficiency and air permeability. Here, a unique electro-blown spinning technique is used to prepare an air filter made of biomimetic nanoscaled tendril nonwovens (Nano-TN). The introduction of an airflow field significantly increases the whipping frequency and the strain mismatch of composite jets, achieving large-scale and highly efficient preparation of Nano-TN. The resultant Nano-TN has an ultrahigh porosity (97%) and a small pore size (2.9 μm). At the same filtration level, its air resistance is 37% lower than that of traditional straight nanofibrous nonwovens and has a higher dust-holding capacity. Moreover, compared with traditional three-dimensional air filters, the Nano-TN filter is thinner, offering tremendous application prospects in various environmental purification and personal protection fields.
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Affiliation(s)
- Tienan Zhao
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Yuanqiang Xu
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Mengwei Wu
- College of Engineering, Peking University, Beijing 100871, China
| | - Ying Li
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Jiajia Ma
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Hui Li
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Yuansheng Zheng
- College of Textile and Clothes, Shanghai University of Engineering Science, Shanghai 201620, China
| | - Yongchun Zeng
- College of Textiles, Donghua University, Shanghai 201620, China
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Shao Z, Xie J, Jiang J, Shen R, Gui Z, Li H, Wang X, Li W, Guo S, Liu Y, Zheng G. Research on topological effect of natural small molecule and high-performance antibacterial air filtration application by electrospinning. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 909:168654. [PMID: 37979876 DOI: 10.1016/j.scitotenv.2023.168654] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/25/2023] [Revised: 11/04/2023] [Accepted: 11/15/2023] [Indexed: 11/20/2023]
Abstract
The application of natural small molecule (NSM) in electrospun fibers is the key to achieving powerful functionality and sustainable development. However, the lack of understanding regarding the mechanism for loading NSM hinders the advancement of high-performance functional fibers. This work clarified the loading mechanism of NSM in polymer solution by comparing the different behaviors of curcumin (Cur), phloretin (PL), and tea polyphenols (TP) blended ethyl cellulose (EC) solutions. We found that TP may lead to the folding of polymer chains due to its strongest hydrogen bond, which in turn promoted the dispersion of TP along the polymer chain. Therefore, TP could achieve good electrospinnability at the highest loading capacity (16 times the Cur and 4 times the PL). Finally, chitosan was introduced into EC/TP to prepare tree-like nanofibers, achieving high-performance antibacterial air filtration. The filtration efficiency for 0.3 μm NaCl particles, pressure drop, and quality factor were 99.991 %, 85.5 Pa, and 0.1089 Pa-1, respectively. The bacteriostatic rates against Escherichia coli and Staphylococcus aureus were all 99.99 %. This work will promote the application of NSM and the developments of multifunctional electrospun fibers and high-performance air filters.
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Affiliation(s)
- Zungui Shao
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Junjie Xie
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Jiaxin Jiang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Ruimin Shen
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Zeqian Gui
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Haonan Li
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Shumin Guo
- School of Mathematical Sciences, Xiamen University, Xiamen 361102, China
| | - Yifang Liu
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Gaofeng Zheng
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China.
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9
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Liu H, Lai W, Shi Y, Tian L, Li K, Bian L, Xi Z, Lin B. One-Step Fast Fabrication of Electrospun Fiber Membranes for Efficient Particulate Matter Removal. Polymers (Basel) 2024; 16:209. [PMID: 38257008 PMCID: PMC10818706 DOI: 10.3390/polym16020209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2023] [Revised: 01/04/2024] [Accepted: 01/08/2024] [Indexed: 01/24/2024] Open
Abstract
Rapid social and industrial development has resulted in an increasing demand for fossil fuel energy, which increases particulate matter (PM) pollution. In this study, we employed a simple one-step electrospinning technique to fabricate polysulfone (PSF) fiber membranes for PM filtration. A 0.3 g/mL polymer solution with an N,N-dimethylformamide:tetrahydrofuran volume ratio of 3:1 yielded uniform and bead-free PSF fibers with a diameter of approximately 1.17 μm. The PSF fiber membrane exhibited excellent hydrophobicity and mechanical properties, including a tensile strength of 1.14 MPa and an elongation at break of 116.6%. Finally, the PM filtration performance of the PSF fiber membrane was evaluated. The filtration efficiencies of the membrane for PM2.5 and PM1.0 were approximately 99.6% and 99.2%, respectively. The pressure drops were 65.0 and 65.2 Pa, which were significantly lower than those of commercial air filters. Using this technique, PSF fiber membrane filters can be easily fabricated over a large area, which is promising for numerous air filtration systems.
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Affiliation(s)
- Huanliang Liu
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Wenqing Lai
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Yue Shi
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Lei Tian
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Kang Li
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Liping Bian
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Zhuge Xi
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Bencheng Lin
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
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10
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Liu Y, Wang Y, Lee CH, Kan CW, Lu X. Influence of Electrospinning Parameters on the Morphology of Electrospun Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Fibrous Membranes and Their Application as Potential Air Filtration Materials. Polymers (Basel) 2024; 16:154. [PMID: 38201819 PMCID: PMC10780722 DOI: 10.3390/polym16010154] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/26/2023] [Revised: 12/27/2023] [Accepted: 12/27/2023] [Indexed: 01/12/2024] Open
Abstract
A large number of non-degradable materials have severely damaged the ecological environment. Now, people are increasingly pursuing the use of environmentally friendly materials to replace traditional chemical materials. Polyhydroxyalkonates (PHAs) are receiving increasing attention because of the unique biodegradability and biocompatibility they offer. However, the applications of PHAs are still limited due to high production costs and insufficient study. This project examines the optimal electrospinning parameters for the production of PHA-based fibrous membranes for air filtration. A common biodegradable polyester, Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), was electrospun into a nanofibrous membrane with a well-controlled surface microstructure. In order to produce smooth, bead-free fibers with micron-scale diameters, the effect of the process parameters (applied electric field, solution flow rate, inner diameter of hollow needle, and polymer concentration) on the electrospun fiber microstructure was optimized. The well-defined fibrous structure was optimized at an applied electric field of 20 kV, flow rate of 0.5 mL/h, solution concentration of 12 wt.%, and needle inner diameter of 0.21 mm. The morphology of the electrospun PHBV fibrous membrane was observed by scanning electron microscopy (SEM). Fourier transform infrared (FTIR) and Raman spectroscopy were used to explore the chemical signatures and phases of the electrospun PHBV nanofiber. The ball burst strength (BBS) was measured to assess the mechanical strength of the membrane. The small pore size of the nanofiber membranes ensured they had good application prospects in the field of air filtration. The particle filtration efficiency (PFE) of the optimized electrospun PHBV fibrous membrane was above 98% at standard atmospheric pressure.
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Affiliation(s)
- Yaohui Liu
- Faculty of Science and Technology, Technological and Higher Education Institute of Hong Kong, Tsing Yi, New Territories, Hong Kong, China; (Y.W.); (X.L.)
| | - Yanming Wang
- Faculty of Science and Technology, Technological and Higher Education Institute of Hong Kong, Tsing Yi, New Territories, Hong Kong, China; (Y.W.); (X.L.)
| | - Cheng-Hao Lee
- School of Fashion and Textiles, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong, China;
| | - Chi-Wai Kan
- School of Fashion and Textiles, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong, China;
| | - Xiaoying Lu
- Faculty of Science and Technology, Technological and Higher Education Institute of Hong Kong, Tsing Yi, New Territories, Hong Kong, China; (Y.W.); (X.L.)
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11
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Shao Z, Shen R, Gui Z, Xie J, Jiang J, Wang X, Li W, Guo S, Liu Y, Zheng G. Ethyl cellulose/gelatin/β-cyclodextrin/curcumin nanofibrous membrane with antibacterial and formaldehyde adsorbable capabilities for lightweight and high-performance air filtration. Int J Biol Macromol 2024; 254:127862. [PMID: 37939775 DOI: 10.1016/j.ijbiomac.2023.127862] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/18/2023] [Revised: 10/17/2023] [Accepted: 11/01/2023] [Indexed: 11/10/2023]
Abstract
Functionalization of bio-based nanofibers is the development tendency of high-performance air filter. However, the conventional structural optimization strategy based on high solution conductivity greatly hinders the development of fully bio-based air filter, and not conducive to sustainable development. This work fabricated fully bio-based nanofibrous membrane with formaldehyde-adsorbable and antibacterial capabilities by electrospinning low-conductivity solution for high-performance air filtration and applied to lightweight mask. The "water-like" ethyl cellulose (EC) was selected as the base polymer to "nourish" functional materials of gelatin (GE), β-cyclodextrin (βCD), and curcumin (Cur), thus forming a solution system with high binding energy differences and electrospinning into ultrafine bimodal nanofibers. The filtration efficiency for 0.3 μm NaCl particles, pressure drop, and quality factor were 99.25 %, 53 Pa, and 0.092 Pa-1, respectively; the bacteriostatic rates against Escherichia coli and Staphylococcus aureus were 99.9 % and 99.4 %, respectively; the formaldehyde adsorption capacity was 442 μg/g. This is the first report on antibacterial and formaldehyde-adsorbable high-performance air filter entirely made from bio-based materials. This simple strategy will greatly broaden the selection of materials for preparing high-performance multifunctional air filter, and promote the development of bio-based air filter.
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Affiliation(s)
- Zungui Shao
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Ruimin Shen
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Zeqian Gui
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Junjie Xie
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Jiaxin Jiang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Shumin Guo
- School of Mathematical Sciences, Xiamen University, Xiamen 361102, China
| | - Yifang Liu
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Gaofeng Zheng
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China.
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12
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Wang G, Xiao D, Fang Y, Ning G, Ye J. Polarity-dominated chitosan biguanide hydrochloride-based nanofibrous membrane with antibacterial activity for long-lasting air filtration. Int J Biol Macromol 2024; 254:127729. [PMID: 38287566 DOI: 10.1016/j.ijbiomac.2023.127729] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Revised: 10/23/2023] [Accepted: 10/26/2023] [Indexed: 01/31/2024]
Abstract
Facemasks play a significant role as personal protective equipment during the COVID-19 pandemic, but their longevity is limited by the easy dissipation of electrostatic charge and the accumulation of bacteria. In this study, nanofibrous membranes composed of polyacrylonitrile and chitosan biguanide hydrochloride (PAN@CGH) with remarkable antibacterial characteristics were prepared through the coaxial electrospinning process. Particulate matter could be efficiently captured by the fibrous membrane, up to 98 % or more, via polarity-dominated forces derived from cyano and amino groups. As compared commercial N95 masks, the PAN@CGH was more resistant to a wider variety of disinfection protocols. Additionally, the nanofibrous membrane could kill >99.99 % of both Escherichia coli and Staphylococcus aureus. Based on these characteristics, PAN@CGH nanofibrous membrane was applied to facial mask, which possessed an excellent and long-lasting effect on the capture of airborne particles. This work may be one of the most promising strategies on designing high-performance face masks for public health protection.
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Affiliation(s)
- Guangyao Wang
- State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116012, PR China
| | - Dingwen Xiao
- State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116012, PR China
| | - Yueguang Fang
- State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116012, PR China
| | - Guiling Ning
- State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116012, PR China; Engineering Laboratory of Boric and Magnesic Functional Material Preparative and Applied Technology, 2 Linggong Road, Dalian, Liaoning 116024, PR China
| | - Junwei Ye
- State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116012, PR China; Engineering Laboratory of Boric and Magnesic Functional Material Preparative and Applied Technology, 2 Linggong Road, Dalian, Liaoning 116024, PR China.
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13
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Liang C, Li J, Chen Y, Ke L, Zhu J, Zheng L, Li XP, Zhang S, Li H, Zhong GJ, Xu H. Self-Charging, Breathable, and Antibacterial Poly(lactic acid) Nanofibrous Air Filters by Surface Engineering of Ultrasmall Electroactive Nanohybrids. ACS APPLIED MATERIALS & INTERFACES 2023. [PMID: 38048182 DOI: 10.1021/acsami.3c13825] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/06/2023]
Abstract
Despite the great promise in the development of biodegradable and ecofriendly air filters by electrospinning of poly(lactic acid) (PLA) nanofibrous membranes (NFMs), the as-electrospun PLA nanofibers are generally characterized by poor electroactivity and smooth surface, challenging the exploitation of electrostatic adsorption and physical interception that are in need for efficient removal of pathogens and particulate matters (PMs). Herein, a combined "electrospinning-electrospray" strategy was disclosed to functionalize the PLA nanofibers by direct anchoring of highly dielectric BaTiO3@ZIF-8 nanohybrids (BTO@ZIF-8), conferring simultaneous promotion of surface roughness, electret properties (surface potential as high as 7.5 kV), and self-charging capability (∼190% increase in tribo-output voltage compared to that of pure PLA). Benefiting from the well-tailored morphology and increased electroactivity, the electrospun-electrosprayed PLA/BTO@ZIF-8 exhibited excellent PM-capturing performance (up to 96.54% for PM0.3 and 99.49% for PM2.5) while providing desirable air resistance (only 87 Pa at 32 L/min) due primarily to the slip flow of air molecules over the nanohybrid protrusions. This was accompanied by excellent antibacterial properties (99.9% inhibition against both Staphylococcus aureus and Escherichia coli), arising presumably from the synergistic effects of enhanced reactive oxygen species (ROS) generation, plentiful ion release, and surface charges. Our proposed strategy opens up pathways to afford exceptional combination of high-efficiency and low-resistance filtration, excellent antibacterial performance, and mechanical robustness without sacrificing the biodegradation profiles of PLA NFMs, holding potential implications for efficient and long-term healthcare.
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Affiliation(s)
- Chenyu Liang
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Jiaqi Li
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Yuyang Chen
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Lv Ke
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
| | - Jintuo Zhu
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
- Jiangsu Engineering Research Center of Dust Control and Occupational Protection, Xuzhou 221008, China
| | - Lina Zheng
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
- Jiangsu Engineering Research Center of Dust Control and Occupational Protection, Xuzhou 221008, China
| | - Xiao-Peng Li
- State Key Laboratory of NBC Protection for Civilian, Institute of Chemical Defense, Beijing 100191, China
| | - Shenghui Zhang
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
| | - Heguo Li
- State Key Laboratory of NBC Protection for Civilian, Institute of Chemical Defense, Beijing 100191, China
| | - Gan-Ji Zhong
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Chengdu 610065, China
| | - Huan Xu
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
- Jiangsu Engineering Research Center of Dust Control and Occupational Protection, Xuzhou 221008, China
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Chengdu 610065, China
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14
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Zeng Z, Shao Z, Shen R, Li H, Jiang J, Wang X, Li W, Guo S, Liu Y, Zheng G. Coaxial Electrospun Tai Chi-Inspired Lithium-Ion Battery Separator with High Performance and Fireproofing Capacity. ACS APPLIED MATERIALS & INTERFACES 2023; 15:44259-44267. [PMID: 37672751 DOI: 10.1021/acsami.3c08757] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/08/2023]
Abstract
Organic flame-retardant-loaded battery separator offers a new opportunity for battery safety. However, its poor thermal stability still poses serious safety issues. Inspired by Tai Chi, an "internal-cultivating and external-practicing" core-shell nanofibrous membrane was prepared by coaxial electrospinning, wherein the shell layer was a mixture of polyvinylidene fluoride, silicon dioxide (SiO2), and graphene oxide (GO) and the core layer contained triphenyl phosphate (TPP). SiO2 and GO enhanced the thermal stability and electrochemical performance. The encapsulated TPP prevented heat transfer and the degradation of electrochemical performance caused by its direct dissolution. This separator exhibited outstanding thermal stability and flame retardancy: it did not burn and remained relatively intact (91.2%) in an open flame for 15 s. The battery assembled with a composite separator showed excellent performance: the initial capacity reached 164 mA h/g and maintained 95% after 100 charge-discharge cycles. This novel strategy endows high-performance lithium batteries with relatively higher safety.
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Affiliation(s)
- Ziyue Zeng
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Zungui Shao
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Ruimin Shen
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Haonan Li
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Jiaxin Jiang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Shumin Guo
- School of Mathematical Sciences, Xiamen University, Xiamen 361102, China
| | - Yifang Liu
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Gaofeng Zheng
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
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15
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Tang M, Jiang L, Wang C, Li X, He X, Li Y, Liu C, Wang Y, Gao J, Xu H. Bioelectrets in Electrospun Bimodal Poly(lactic acid) Fibers: Realization of Multiple Mechanisms for Efficient and Long-Term Filtration of Fine PMs. ACS APPLIED MATERIALS & INTERFACES 2023. [PMID: 37192220 DOI: 10.1021/acsami.3c02365] [Citation(s) in RCA: 11] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/18/2023]
Abstract
Despite the great potential in fabrication of biodegradable and eco-friendly air filters by electrospinning poly(lactic acid) (PLA) membranes, the filtering performance is frequently dwarfed by inadequate physical sieving or electrostatic adsorption mechanisms to capture airborne particulate matters (PMs). Here, using the parallel spinning approach, the unique micro/nanoscale architecture was established by conjugation of neighboring PLA nanofibers, creating bimodal fibers in electrospun PLA membranes for the enhanced slip effect to significantly reduce the air resistance. Moreover, the bone-like nanocrystalline hydroxyapatite bioelectret (HABE) was exploited to enhance the dielectric and polarization properties of electrospun PLA, accompanied by the controlled generation of junctions induced by the microaggregation of HABE (10-30 wt %). The incorporated HABE was supposed to orderly align in the applied E-field and largely promote the charging capability and surface potential, gradually increasing to 7.2 kV from the lowest level of 2.5 kV for pure PLA. This was mainly attributed to HABE-induced orientation of PLA backbone chains and C═O dipoles, as well as the interfacial charges trapped at the interphases of HABE-PLA and crystalline region-amorphous PLA. Given the multiple capturing mechanisms, the micro/nanostructured PLA/HABE membranes were characterized by excellent and sustainable filtering performance, e.g., the filtration efficiency of PM0.3 was promoted from 59.38% for pure PLA to 94.38% after addition of 30 wt % HABE at a moderate airflow capacity of 32 L/min and from 30.78 to 83.75% at the highest level of 85 L/min. It is of interest that the pressure drop was significantly decreased, mainly arising from the slip effect between the ultrafine nanofibers and conjugated microfibers. The proposed combination of the nanostructured electret and the multistructuring strategy offers the function integration of efficient filtration and low resistance that are highly useful to pursue fully biodegradable filters.
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Affiliation(s)
- Mengke Tang
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
| | - Liang Jiang
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
| | - Cunmin Wang
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Xinyu Li
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Xinjian He
- School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Yichen Li
- Dulwich International High School Suzhou, Suzhou 215021, China
| | - Changhui Liu
- School of Low-Carbon Energy and Power Engineering, China University of Mining and Technology, Xuzhou 221116, China
| | - Yanqing Wang
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
| | - Jiefeng Gao
- School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 272100, China
| | - Huan Xu
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, China
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16
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Gao W, Jiang J, Wang X, Li W, Zheng G. State Recognition of Multi-Nozzle Electrospinning Based on Image Processing. MICROMACHINES 2023; 14:529. [PMID: 36984935 PMCID: PMC10055950 DOI: 10.3390/mi14030529] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/01/2023] [Revised: 02/20/2023] [Accepted: 02/22/2023] [Indexed: 06/18/2023]
Abstract
The online monitoring of a multi-jet electrospinning process is critical to the achievement of stable mass electrospinning for industrial applications. In this study, the construction of an ejection state recognition system of a multi-jet electrospinning process based on image processing is reported. The ejection behaviors regarding multi-nozzle electrospinning were recorded by CMOS industrial cameras in real time. The characteristic information regarding the multi-jet cone tip was obtained by processing the images regarding Roberts operator edge detection, Hough transform line detection, and mask histogram analysis. The jet anomalies of the hanging droplets in the nozzle outlet area could be obtained and identified by the vision. The identification accuracy towards the target hanging droplets was more than 85%. This work reports the intelligent control of large-scale multi-nozzle electrospinning equipment.
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Affiliation(s)
- Weiqi Gao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Jiaxin Jiang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
- Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
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17
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Danish M, Yahya SM, Taqvi SAA, Rubaiee S, Ahmed A, Irfan SA, Alsaady M. Modelling and optimization study to improve the filtration performance of fibrous filter. CHEMOSPHERE 2023; 314:137667. [PMID: 36581127 DOI: 10.1016/j.chemosphere.2022.137667] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/20/2022] [Revised: 12/09/2022] [Accepted: 12/24/2022] [Indexed: 06/17/2023]
Abstract
Fibrous filter made up of non-woven material was utilized in many industrial applications for increasing the collection efficiency and the quality factor. But there exists a competing effect among the fibre diameter, filtration efficiency, pressure drop, and sometime type of aerosol (liquid or solid) plays a crucial role in the performance of the fibrous filter. To avoid overdesigning of the filter along with better performance, optimum set of parameters are to be decided before the manufacturing process. In the current effort, the desirability approach and along with the "Response Surface Methodology (RSM)" were considered to optimize filtration efficiency and pressure drop simultaneously. In this perspective, the impact of Filtration velocity (v), Basis weight (φ), Particle diameter (dp), and Packing fraction (α) on filtration efficiency (η) and pressure drop (Pd) was studied. Based on the outcome, the predicted values lie within experimental data through smart agreement. The maximum percentage (%) error was only 3% and 6% filtration efficiency (η) and pressure drop (Pd), which determine the effectiveness of this useful model. The most dominant factor which affects the filtration efficiency (η) was found to be the Basis weight (φ), followed by packing fraction. However, in the case of pressure drop, the most dominant factors were filtration speed followed by the pachining fraction. Moreover, artificial neural network (ANN) models are developed for the prediction of filtration efficiency and pressure drop. The model accuracy has been estimated by calculating "Mean Square Error (MSE), Mean Absolute Error (MAE), and coefficient of determination (R2)". Both models show promising results when compared with experimental data with the R2 value of 98.50-99.86. The optimized values of the maximum filtration efficiency and minimum pressure drop simultaneously were obtained for v = 5, φ = 59.60, dp = 52.23, α = 0.24 according to desirability approach.
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Affiliation(s)
- Mohd Danish
- Department of Mechanical and Materials Engineering, University of Jeddah, Jeddah, 21589, Saudi Arabia.
| | - Syed Mohd Yahya
- Sustainable Energy & Acoustics Research Lab, Mechanical Engineering, Z.H.C.E.T, Aligarh Muslim University, Aligarh, 202002, India.
| | - Syed Ali Ammar Taqvi
- Department of Chemical Engineering, NED University of Engineering and Tachnology, Karachi, 75270, Pakistan
| | - Saeed Rubaiee
- Department of Mechanical and Materials Engineering, University of Jeddah, Jeddah, 21589, Saudi Arabia; Department of Industrial and Systems Engineering, University of Jeddah, Jeddah, 21589, Saudi Arabia
| | - Anas Ahmed
- Department of Industrial and Systems Engineering, University of Jeddah, Jeddah, 21589, Saudi Arabia
| | | | - Mustafa Alsaady
- Department of Chemical Engineering, University of Jeddah, Jeddah, 21589, Saudi Arabia
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18
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Muniz NO, Gabut S, Maton M, Odou P, Vialette M, Pinon A, Neut C, Tabary N, Blanchemain N, Martel B. Electrospun Filtering Membrane Designed as Component of Self-Decontaminating Protective Masks. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 13:9. [PMID: 36615926 PMCID: PMC9823851 DOI: 10.3390/nano13010009] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/25/2022] [Revised: 12/13/2022] [Accepted: 12/15/2022] [Indexed: 06/17/2023]
Abstract
The 2019 coronavirus outbreak and worsening air pollution have triggered the search for manufacturing effective protective masks preventing both particulate matter and biohazard absorption through the respiratory tract. Therefore, the design of advanced filtering textiles combining efficient physical barrier properties with antimicrobial properties is more newsworthy than ever. The objective of this work was to produce a filtering electrospun membrane incorporating a biocidal agent that would offer both optimal filtration efficiency and fast deactivation of entrapped viruses and bacteria. After the eco-friendly electrospinning process, polyvinyl alcohol (PVA) nanofibers were stabilized by crosslinking with 1,2,3,4-butanetetracarboxylic acid (BTCA). To compensate their low mechanical properties, nanofiber membranes with variable grammages were directly electrospun on a meltblown polypropylene (PP) support of 30 g/m2. The results demonstrated that nanofibers supported on PP with a grammage of around only 2 g/m2 presented the best compromise between filtration efficiencies of PM0.3, PM0.5, and PM3.0 and the pressure drop. The filtering electrospun membranes loaded with benzalkonium chloride (ADBAC) as a biocidal agent were successfully tested against E. coli and S. aureus and against human coronavirus strain HCoV-229E. This new biocidal filter based on electrospun nanofibers supported on PP nonwoven fabric could be a promising solution for personal and collective protection in a pandemic context.
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Affiliation(s)
- Nathália Oderich Muniz
- UMET—Unité Matériaux et Transformations, University of Lille, CNRS, INRAE, Centrale Lille, UMR 8207, 59650 Villeneuve d’Ascq, France
| | - Sarah Gabut
- UMET—Unité Matériaux et Transformations, University of Lille, CNRS, INRAE, Centrale Lille, UMR 8207, 59650 Villeneuve d’Ascq, France
| | - Mickael Maton
- University of Lille, INSERM, CHU Lille, U1008—Advanced Drug Delivery Systems, 59000 Lille, France
| | - Pascal Odou
- ULR 7365—GRITA—Groupe de Recherche sur les Formes Injectables et les Technologies Associées, University of Lille, CHU Lille F-59000, 59006 Lille, France
| | - Michèle Vialette
- Institut Pasteur de Lille, Unité de Sécurité Microbiologique, 59000 Lille, France
| | - Anthony Pinon
- Institut Pasteur de Lille, Unité de Sécurité Microbiologique, 59000 Lille, France
| | - Christel Neut
- Institute for Translational Research in Inflammation, University of Lille, INSERM, CHU Lille, U1286, 59045 Lille, France
| | - Nicolas Tabary
- UMET—Unité Matériaux et Transformations, University of Lille, CNRS, INRAE, Centrale Lille, UMR 8207, 59650 Villeneuve d’Ascq, France
| | - Nicolas Blanchemain
- University of Lille, INSERM, CHU Lille, U1008—Advanced Drug Delivery Systems, 59000 Lille, France
| | - Bernard Martel
- UMET—Unité Matériaux et Transformations, University of Lille, CNRS, INRAE, Centrale Lille, UMR 8207, 59650 Villeneuve d’Ascq, France
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Lan X, Luo T, Zhong Z, Huang D, Liang C, Liu Y, Wang H, Tang Y. Green cross-linking of gelatin/tea polyphenol/ε-poly (L-lysine) electrospun nanofibrous membrane for edible and bioactive food packaging. Food Packag Shelf Life 2022. [DOI: 10.1016/j.fpsl.2022.100970] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/03/2022]
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