Acidogenic fermentation of food waste for production of volatile fatty acids: Bacterial community analysis and semi-continuous operation

Consistent acidogenic co-fermentation of waste activated sludge and food waste under thermophilic conditions

Acidogenic co-fermentation of waste activated sludge (WAS) and food waste (FW) under thermophilic conditions enhances process consistency, while overcoming the problem of acetic acid consumption due to growing methanogens. Two long-term continuous co-fermentation experiments were carried out with a WAS:FW mixture (70:30 % in VS) at organic loading rate of 8 gVS/(L·d). Experiment 1 assessed the impact of temperature (35 °C and 55 °C) and WAS origin (WAS_A and WAS_B) in two collection periods. Experiment 2 evaluated the consistency at 55 °C by testing three WAS origins (WAS_A, WAS_B and WAS_C) in 3 additional collection periods. Experimental results showed that at 55 °C, the solubilisation yield was enhanced compared to 35 °C, although this did not always lead to higher fermentation yield. The fermentation product profile was affected by the operating temperature, with 55 °C promoting the accumulation of acetic and butyric acids. Acetic acid consumption was only detected at 35 °C in fermenters treating WAS_A, whereas it was not observed in fermenters treating WAS_B. This consumption was prevented at 55 °C, as none of the 13 fermenters continuous operation showed acetic acid consumption. Acetic acid consumption was attributed to species midas_s_9557 (genus Methanosarcina), an aceticlastic methanogen, which did not grow under 55 °C. Temperature had a more significant effect on the microbial community structure than WAS origin. Functional redundancy was demonstrated by each fermenter having its own distinct microbial consortium while maintaining constant metabolic functions at 55 °C. Overall, the acidogenic co-fermentation of WAS and FW at 55 °C is regarded as a robust and consistent biotechnology.

The influence of carbon dioxide on fermentation products, microbial community, and functional gene in food waste fermentation with uncontrol pH

Food waste is a major problem faced by human beings. Acidogenic fermentation is an effective and feasible technology for resource recovery from food waste. The mixture of volatile fatty acids (VFAs) hinders the utilization of fermentation products. In this study, we constructed fermentation reactors for food waste treatment. The operation period was separated to three stages: Stage 1 (from day 1-102), Stage 2 (from day 103-208), and Stage 3 (from day 209-304). CO2 was sparged to the reactors to promote the acetate enrichment at Stage 3. Bioinformatics analysis were performed to analyze the microbial community, genes, and pathways. Results showed that the highest average concentration of acetate was 6044 mg-COD/L (R1) and 5000 mg-COD/L (R2) at Stage 3, which was corresponded to the stage with highest acetate ratio (63% and 66% in R1 and R2). But the highest total VFAs concentration was 39424 mg-COD/L at Stage 2. Aeriscardovia belonging to Actinobacteria had an average relative abundance of 85.7% after CO2 sparging. Compared with Stage 1 and Stage 2, the number of down-regulated genes and pathways at Stage 3 were much higher than the number of up-regulated genes and pathways. The significant down-regulated genes were wcaB and ttrC, and the significant down-regulated pathways were pyruvate fermentation to acetone and acetyl-CoA fermentation to butanoate II pathway. This study demonstrated that CO2 can promote the acetate enrichment during food waste fermentation. The main mechanism was enriching acetate fermentation microorganisms and inhibiting the interfere genes and pathways.

Unraveling temperature effects on caproate and caprylate production from waste activated sludge

This study explored the impact of different temperatures on the continuous production of medium-chain fatty acids (MCFAs) from waste activated sludge (WAS). Experimental results showed that there was almost no MCFAs accumulation at 55 °C. Both 25 °C and 37 °C were suitable for MCFAs production, with 25 °C favoring high-value caprylate production. The metagenomic and metatranscriptomic analysis highlighted reverse β-oxidization as the main chain elongation (CE) cycle. The lack of CE-related microorganisms and enzymes at 55 °C hindered MCFAs production, in contrast to the heightened activity observed at 25 °C and 37 °C, with peak activity at 25 °C leading to increased longer-chain MCFAs synthesis. 37 °C promoted hydrolysis and acidification, resulting in a accumulation of higher short-chain fatty acids, but further elongation to MCFAs would be hindered by product toxicity. This research concludes that 25 °C is the most effective temperature for the production of WAS-derived MCFAs, offering significant economic advantages.

Efficacy of composite bacterial deodorant constructed with Camellia sinensis and its in-situ deodorization mechanism on pig manure

Here, we constructed a novel bacterial deodorant (BD) composed of Delftia tsuruhatensis, Paracoccus denitrificans, Pediococcus acidilactici, and Bacillus velezensis. The BD alone removed 64.84 % of NH3, 100 % of H2S, and 63.68 % of comprehensive odor (OU) during a five-day fermentation of pig manure. The effect was enhanced by introducing Camellia sinensis in the composite bacterial deodorant (CBD) treatment, with the removal efficiency (RE) of NH3 and OU being 88.68 % and 88.14 %, respectively. In prolonged trials, maximum RE of NH3, H2S and OU RE reached 90.16 %, 92.32 % and 100 % in CBD group. Bacterial composition of manure revealed that the abundance of odor-producing microbes (Kurthia, Solibacillus, Proteiniphilum and Acholeplasma) and potential pathogens decreased after CBD application. Functional prediction and correlation analyses indicated that the process of nitrification, denitrification and S/N assimilation were facilitated, while S/N mineralization and methanogenesis processes might be inhibited. This deodorant promoted the conversion of malodorous substances into non-odorous forms, establishing an efficient odor removal system in hoggery. Therefore, the bacterial deodorant compounded with C. sinensis has been shown to be an effective method for deodorizing pig farms. This approach will advance the livestock industry toward greener practices and environmental protection, contributing positively to the development of a sustainable agro-ecosystem.

Key enzymatic activities and metabolic pathway dynamics in acidogenic fermentation of food waste: Impact of pH and organic loading rate

Acidogenic fermentation was an effective technology to recover volatile fatty acids (VFAs) ethanol and lactic acid from food wastes (FW) as bioresources. However, the impact of process controls on key functional enzymes and metabolic pathways has been inadequately understood. In this study, the metabolite distribution, key functional enzymes and metabolic pathways were completely elucidated using 16S rRNA gene high-throughput sequencing combined with PICRUSt2. Results demonstrated pH significantly affected fermentation types by influencing key enzyme activities, while organic loading rate (OLR) primarily affected the yield without altering metabolic pathway. The maximum VFAs production was achieved at pH 6.0 and OLR of 15.0 g-VS/L/d as a result of Glycolysis and Pyruvate Metabolism were enhanced. Meanwhile, butyric acid was always dominant product, attributed to the enhanced activity of butyryl-CoA dehydrogenasedue. Furthermore, Lactobacillus enrichment and lactate dehydrogenase upregulation promoted lactate-type fermentation under without pH control (3.8), resulting in an average yield of lactic acid was 7.84 g/L. When the pH was raised from 3.8 to 5.0,downregulation of lactate dehydrogenase and upregulation of acetate kinase shifted the fermentation to acetate-type. This study provides a deeper understanding of how does process controls influence the metabolic pathways and key functional enzymes.

pH-dependent medium-chain fatty acid synthesis in waste activated sludge fermentation: Metabolic pathway regulation

Transforming waste activated sludge (WAS) into medium-chain fatty acids (MCFAs) via chain elongation (CE) technology is sustainable, yet pH effects on this process are poorly understood. In this study, semi-continuous flow experiments demonstrated that WAS degradation was highest under alkaline pH (10) but unsuitable for CE. Continuous output of MCFAs indicated that CE could be successfully performed under acidic pH (5) and neutral pH (7). Moreover, neutral pH optimized MCFAs production, achieving higher MCFAs yield (8.9 ± 1.2 g COD/L), MCFAs selectivity (51.2 ± 7.3%), and WAS degradation (25.4 ± 0.4%) than acidic pH. Further metagenomic and metatranscriptomic analysis revealed that the reverse β-oxidation cycle was the primary CE pathway. The absence of CE-related microorganisms and enzymes under alkaline pH hindered MCFAs synthesis, while under acidic pH, carboxylate accumulation may reduce cellular protection capabilities and affect energy metabolism, thereby inhibiting anaerobic fermentation. Conversely, neutral pH enhanced amino acid and butyrate metabolic pathways, facilitating WAS degradation and SCFAs production, providing precursor substrates for MCFAs production. Additionally, neutral pH promoted the enrichment and activity of CE-related microorganisms and enzymes, contributing to the accumulation of high-concentration MCFAs. Notably, Clostridium_kluyveri and Sporanaerobacter_acetigenes were key CE-functional bacteria at neutral pH.

Pilot-scale study of enhanced thermophilic anaerobic digestion of food waste with the addition of trace elements

Thermophilic anaerobic digestion (AD) offers many benefits for food waste treatment but is seldom adopted in industrial plants due to instability issue, particularly under higher loading conditions. This study thus conducted a 160-day continuous operation of a pilot-scale thermophilic AD system on-site. Results from the experiments showed that the system could operate under relatively lower loading but failed when the loading reached up to 5.69 kg·COD/(m3·d). Volatile fatty acids increased to 6000 mg/L at the corresponding hydraulic retention time of 15 days. Trace elements were then introduced, which restored higher process stability by reducing volatile fatty acids to 400 mg/L. The mass balance and materials decomposition resutls revealed the system's strong resilience. Methanoculleus (92.52 %) and Methanomassiliicoccus (6.55 %) were the dominant methanogens, a phenomenon rarely observed in similar thermophilic systems. This system may tolerate more stressful conditions, as the loading limits had not been reached with the addition of trace elements.

The effects of headspace volume reactor on the microbial community structure during fermentation processes for volatile fatty acid production

The transition from traditional wastewater treatment plants to biorefineries represents an environmentally and economically sustainable approach to extracting valuable compounds from waste. Sewage sludge produced from wastewater treatment is incinerated or disposed of in specific landfills. Repurposing this waste material to recover valuable resources could help lower disposal costs and reduce environmental impact by producing other beneficial polymers. Microorganisms present in the sewage sludge can ferment organic pollutants, producing volatile fatty acids (VFA), precursors for biopolymers that could be used as an alternative to petroleum-derived plastics. To boost VFA production during sewage sludge fermentation, it is necessary to understand the operating microbial community and its metabolic capacities in anaerobic conditions. This study presents the influence of the headspace volume on the microbial community and the VFA production to define the best operational parameters in a 225 L pilot plant fermenter. The wasted sewage sludge was withdrawn from an oxic-settling-anaerobic plant that collected wastewater from the canteen and dormitory of the UNIPA Campus (Palermo University, Italy) and incubated using a 40% and a 60% headspace volume. The microbial community was analysed before and after the fermentation process through metataxonomic analysis, and VFA yields were determined by gas chromatography analysis. Our results showed that the 40% headspace volume induced a tenfold higher VFA production than the 60% headspace volume, modulating the microbial community's efforts to establish a VFA-producing factory. Notably, at 40% headspace, the relative abundance of bacteria, like Proteobacteria, Firmicutes, Actinobacteria, and Chloroflexi, significantly increased, as well as the relative abundance of Bacteroidetes and Verrucomicrobia decreased during the fermentation process. This result is consistent with the selection of efficient VFA-producing bacteria that lead to increased VFA yields that are not obtained at 60% headspace. Thus, reducing headspace is a promising strategy that can be implemented, even in full-scale plants, to optimise the wastewater reuse process and maximise VFA production to produce bioplastics, like polyhydroxyalkanoate, for the transition from linear wastewater treatment plants to circular biorefineries.

Conversion of wine lees and waste activated sludge into caproate and heptanoate: Thermodynamic and microbiological insights

In this study, wine lees and waste activated sludge (WAS) were co-fermented for the first time in a 4:1 ratio (COD basis) at 20, 40, 70 and 100 gCOD/L, in batch at 37 °C and pH 7.0. The substrates were successfully converted to caproate (C6) and heptanoate (C7) with a high selectivity (40.2 % at 40 gCOD/L). The rapidly-growing chain-elongating microbiome was enriched inClostridiaceaeandOscillospiraceae, representing together 3.4-8.8 % of the community. Substrate concentrations higher than 40 gCOD/L negatively affected C6 and C7 selectivities and yields, probably due to microbial inhibition by high ethanol concentrations (15.82-22.93 g/L). At 70 and 100 gCOD/L, chain elongation shifted from ethanol-based to lactate-based, with a microbiome enriched in the lactic acid bacteriaRoseburia intestinalis(27.3 %) andEnterococcus hirae(13.8 %). The partial pressure of H2(pH2) was identified by thermodynamic analysis as a fundamental parameter for controlling ethanol oxidation and improving C6 and C7 selectivities.

Comparison of anaerobic co-digestion of vacuum toilet blackwater and kitchen waste under mesophilic and thermophilic conditions: Reactor performance, microbial response and metabolic pathway

Co-digestion of kitchen waste (KW) and black water (BW) can be considered as an attractive method to efficiently achieve the clean energy from waste. To find the optimal operation parameters for the co-digestion, the effects of different temperatures (35 and 55 °C) and BW:KW ratios on the reactor performances, microbial communities and metabolic pathways were studied. The results showed that the optimum BW:KW ratio was 1:3.6 and 1:4.5 for mesophilic and thermophilic optimal reactors, with methane production of 449.04 mL/g VS and 411.90 mL/g VS, respectively. Microbial communities showed significant differences between the reactors under different temperatures. For bacteria, increasing BW:KW ratio significantly promoted Defluviitoga enrichment (1.1%-9.5%) under thermophilic condition. For Archaea, the increase in BW:KW ratio promoted the enrichment of Methanosaeta (8.6%-56.4%) in the mesophilic reactor and Methanothermobacter (62.0%-89.2%) in the thermophilic reactor. The analysis of the key enzymes showed that, acetoclastic methanogenic pathway performed as the dominant under mesophilic condition, with high abundance of Acetate-CoA ligase (EC:6.2.1.1) and Pyruvate synthase (EC:1.2.7.1). Hydrogenotrophic methanogenic pathway was the main pathway in the thermophilic reactors, with high abundance of Formylmethanofuran dehydrogenase (EC:1.2.99.5).

Biobased short chain fatty acid production - Exploring microbial community dynamics and metabolic networks through kinetic and microbial modeling approaches

In recent years, there has been growing interest in harnessing anaerobic digestion technology for resource recovery from waste streams. This approach has evolved beyond its traditional role in energy generation to encompass the production of valuable carboxylic acids, especially volatile fatty acids (VFAs) like acetic acid, propionic acid, and butyric acid. VFAs hold great potential for various industries and biobased applications due to their versatile properties. Despite increasing global demand, over 90% of VFAs are currently produced synthetically from petrochemicals. Realizing the potential of large-scale biobased VFA production from waste streams offers significant eco-friendly opportunities but comes with several key challenges. These include low VFA production yields, unstable acid compositions, complex and expensive purification methods, and post-processing needs. Among these, production yield and acid composition stand out as the most critical obstacles impacting economic viability and competitiveness. This paper seeks to offer a comprehensive view of combining complementary modeling approaches, including kinetic and microbial modeling, to understand the workings of microbial communities and metabolic pathways in VFA production, enhance production efficiency, and regulate acid profiles through the integration of omics and bioreactor data.

Evaluation of the optimal sewage sludge pre-treatment technology through continuous reactor operation: Process performance and microbial community insights

This study investigated the impact of two low-temperature thermal pre-treatments on continuous anaerobic reactors' performance, sequentially fed with sludge of different total solids content (∼3 % and ∼6 %) and subjected to progressively increasing Organic Loading Rates (OLR) from 1.0 to 2.5 g volatile solids/(LReactor⋅day). Assessing pre-treatments' influence on influent sludge characteristics revealed enhanced organic matter hydrolysis, facilitating sludge solubilization and methanogenesis; volatile fatty acids concentration also increased, particularly in pre-treated sludge of ∼6 % total solids, indicating improved heating efficiency under increased solids content. The reactor fed with sludge pre-treated at 45 °C for 48 h and 55 °C for an extra 48 h exhibited the highest methane yield under all applied OLRs, peaking at 240 ± 3.0 mL/g volatile solids at the OLR of 2.5 g volatile solids/(LReactor⋅day). 16S rRNA gene sequencing demonstrated differences in the reactors' microbiomes as evidence of sludge thickening and the different pre-treatments applied, which promoted the release of organic matter in diverse concentrations and compositions. Finally, the microbial analysis revealed that specific foam-related genera increased in abundance in the foam layer of reactors' effluent bottles, dictating their association with the sludge foaming incidents that occurred inside the reactors during their operation at 2.0 g volatile solids/(LReactor⋅day).

Evaluation of traditional and machine learning approaches for modeling volatile fatty acid concentrations in anaerobic digestion of sludge: potential and challenges

This study evaluates models for predicting volatile fatty acid (VFA) concentrations in sludge processing, ranging from classical statistical methods (Gaussian and Surge) to diverse machine learning algorithms (MLAs) such as Decision Tree, XGBoost, CatBoost, LightGBM, Multiple linear regression (MLR), Support vector regression (SVR), AdaBoost, and GradientBoosting. Anaerobic bio-methane potential tests were carried out using domestic wastewater treatment primary and secondary sludge. The tests were monitored over 40 days for variations in pH and VFA concentrations under different experimental conditions. The data observed was compared to predictions from the Gaussian and Surge models, and the MLAs. Based on correlation analysis using basic statistics and regression, the Gaussian model appears to be a consistent performer, with high R2 values and low RMSE, favoring precision in forecasting VFA concentrations. The Surge model, on the other hand, albeit having a high R2, has high prediction errors, especially in dynamic VFA concentration settings. Among the MLAs, Decision Tree and XGBoost excel at predicting complicated patterns, albeit with overfitting issues. This study provides insights underlining the need for context-specific considerations when selecting models for accurate VFA forecasts. Real-time data monitoring and collaborative data sharing are required to improve the reliability of VFA prediction models in AD processes, opening the way for breakthroughs in environmental sustainability and bioprocessing applications.

Effects of microbial deodorizer on pig feces fermentation and the underlying deodorizing mechanism

Microbial deodorization is a novel strategy for reducing odor in livestock and poultry feces. Herein, 12 strains of ammonia (NH3) and 15 hydrogen sulfide (H2S) removing bacteria were obtained with a removal efficiency of 65.20-79.80% and 34.90-79.70%, respectively. A novel bacteria deodorant named MIX (Bacillus zhangzhouensis, Bacillus altitudinis, and Acinetobacter pittii at a ratio of 1:1:2) were obtained. MIX can shorten the temperature rising stage by 2 days and prolong the thermophilic stage by 4 days. The ability of MIX to remove NH3, H2S, and volatile fatty acids (VFAs) and the underlying removal mechanism were analyzed during pig feces fermentation. MIX can significantly reduce the concentrations of NH3 and H2S by 41.82% and 66.35% and increase the concentrations of NO3--N and SO42- by 7.80% and 8.83% (P < 0.05), respectively, on the 25th day. Moreover, the concentrations of acetic, propionate, iso-valerate, and valerate were significantly reduced. The dominant bacteria communities at the phylum level were Firmicutes, Proteobacteria, Bacteroidetes, and Spirochaetes. B. zhangzhouensis and B. altitudinis could convert NH4+-N to NO3--N, and A. pittii could transfer H2S to SO42-. This study revealed that bacteria deodorant can reduce the concentrations of NH3, H2S, and VFAs in pig feces and increase those of NH4+, NO3-, and SO42- and has excellent potential in deodorizing livestock and poultry feces composting.

Effect of decoupling hydraulic and solid retention times on carbohydrate-rich residue valorization into carboxylic acids

This research assessed the effect of decoupling hydraulic retention time (HRT) and solid retention time (SRT) on the production of volatile fatty acids (VFAs) via anaerobic fermentation of beet molasses. The performance of a continuous stirred tank reactor (CSTR, STR = HTR = 30 days) and two anaerobic sequencing batch reactors (AnSBR) with decoupled STR (30 days) and HRT (20 and 10 days) was compared. Previously, a temperature study in batch reactors (25, 35, and 55 °C) revealed 25 °C as the optimal temperature to maximize the VFAs yield and the long-chain VFAs (> C4) production, being selected for the continuous reactors operation. An HRT of 20 days in AnSBR led to an enhancement in bioconversion efficiency into VFAs (55.5% chemical oxygen demand basis) compared to the CSTR (34.9%). In contrast, the CSTR allowed the production of valuable caproic acid (25.4% vs 4.1% w/w of total VFAs in AnSBR). Decreasing further the HRT to 10 days in AnSBR was detrimental in terms of bioconversion efficiency (21.7%) due to primary intermediates (lactate) accumulation. By decoupling HRT and SRT, VFAs were maximized, revealing HRT as an effective tool to drive specific conversion routes (butyrate- or lactate-fermentation).

Advances in understanding entire process of medium chain carboxylic acid production from organic wastes via chain elongation

Chain elongation is an environmentally friendly biological technology capable of converting organic wastes into medium chain carboxylic acids (MCCAs). This review aims to offer a comprehensive analysis of MCCA production from organic wastes via chain elongation. Seven kinds of organic wastes are introduced and classified as easily degradable and hardly degradable. Among them, food waste, fruit and vegetable waste are the most potential organic wastes for MCCA production. Combined pretreatment technologies should be encouraged for the pretreatment of hardly degradable organic wastes. Furthermore, the mechanisms during MCCA production are analyzed, and the key influencing factors are evaluated, which affect the MCCA production and chain elongation efficiency indirectly. Extracting MCCA simultaneously is the most important way to improve MCCA production efficiency, and technologies for sequentially extracting different kinds of MCCAs are recommended. Finally, some perspectives for future chain elongation researches are proposed to promote the large-scale application of chain elongation.

Short-chain fatty acid production and phosphorous recovery from waste activated sludge via anaerobic fermentation: A comparison of in-situ and ex-situ thiosulfate-assisted Fe2+/persulfate pretreatment

Recently, increasing attention is given on the resource and energy recovery (e.g. short-chain fatty acids (SCFAs) and phosphorus (P)) from waste active sludge (WAS) under the "Dual carbon goals". This study compared four thiosulfate-assisted Fe²⁺/persulfate (TAFP) pretreatments of WAS, i.e. in-situ TAFP pretreatment (R1), ex-situ TAFP pretreatment (R2), in-situ TAFP pretreatment + pH adjustment (R3) and ex-situ TAFP pretreatment + pH adjustment (R4), followed by anaerobic fermentation over 20 days for SCFA production and P recovery. The results showed that the maximal SCFA yields in R1-4 were 730.2 ± 7.0, 1017.4 ± 13.9, 860.1 ± 40.8, and 1072.0 ± 33.2 mg COD/L, respectively, significantly higher than Control (365.2 ± 17.8 mg COD/L). The findings indicated that TAFP pretreatments (particularly ex-situ TAFP pretreatment) enhanced WAS disintegration and provided more soluble organics and subsequently promoted SCFA production. The P fractionation results showed the non-apatite inorganic P increased from 11.6 ± 0.2 mg P/g TSS in Control to 11.8 ± 0.5 (R1), 12.4 ± 0.3 (R2), 13.2 ± 0.7 (R3) and 12.7 ± 0.7 mg P/g TSS (R4), suggesting TAFP pretreatments improved P bioavailability due to formation of Fe-P mineral (Fe(H₂PO₄)₂·2H₂O), which could be recycled through magnetic separators. These findings were further strengthened by the analysis of microbial community and related marker genes that fermentative bacteria containing SCFA biosynthesis genes (e.g. pyk, pdhA, accA and accB) and iron-reducing bacteria containing iron-related proteins (e.g. feoA and feoB) were enriched in R1-4 (dominant in ex-situ pretreatment systems, R2 and R4). Economic evaluation further verified ex-situ TAFP pretreatment was cost-effective and a better strategy over other operations to treat WAS for SCFA production and P recovery.

Predicting the impact of hydraulic retention time and biodegradability on the performance of sludge acidogenesis using an artificial neural network

This study aimed to predict volatile fatty acids (VFAs) production from SDBS-pretreated waste-activated sludge (WAS). A lab-scale continuous experiment was conducted at varying hydraulic retention times (HRTs) of 7 d to 1 d. The highest VFA yield considering the WAS biodegradability was 86.8 % based on COD at an HRT of 2 d, where the hydrolysis and acidogenesis showed the highest microbial activities. According to 16S rRNA gene analysis, the most abundant bacterial class and genus at an HRT of 2 d were Synergistia and Aminobacterium, respectively. Training regression (R) for TVFA and VFA yield was 0.9321 and 0.9679, respectively, verifying the efficiency of the ANN model in learning the relationship between the input variables and reactor performance. The prediction outcome was verified with R² values of 0.9416 and 0.8906 for TVFA and VFA yield, respectively. These results would be useful in designing, operating, and controlling WAS treatment processes.

Fast start-up and stable operation of mainstream anammox without inoculation in an A2/O process treating low COD/N real municipal wastewater

It is of great significance to start up the anammox process in the most commonly used anaerobic-anoxic-oxic (A²/O) process in treating mainstream municipal wastewater. Recently, partial-denitrification/anammox (PD/A) has attracted increasing interest as a new avenue in mainstream. This study investigated the in situ start-up of PD/A process in a traditional A²/O process. The PD/A system was rapidly started up within 60 days by adding virgin carriers into the anoxic zone and then run stably for the next 90 days. The in situ anammox activity reached 1.0 ± 0.1 mg NH₄⁺-N/L/h contributing 37.9 ± 6.2% of total nitrogen removal. As a result, the nitrogen removal efficiency of the system increased by 16.9%. The anammox bacteria (AnAOB) on the anoxic biofilms were enriched with a doubling time of 14.53d, and the relative abundance reached 2.49% on day 150. Phylogenetic analysis showed the dominant AnAOB was related to Ca. Brocadia sp. 40, which was the only detected anammox genus in the anoxic biofilm from start-up to stable operation. Batch tests and qPCR results revealed that compared with the floc sludge, the anoxic biofilms exhibited NO₂^- accumulation driven by PD and performed a better coordination between denitrifiers and AnAOB. Overall, this study provides great confidence for the in situ fast start-up of mainstream anammox using conventional activated sludge.

Enhanced economic benefit of recycling Fe3O4 for promotion of volatile fatty acids production in anaerobic fermentation of food waste

Fe₃O₄ addition in anaerobic fermentation of food waste (FW) is promising for enhancing volatile fatty acids (VFAs) production. However, the large amount of Fe₃O₄ in the digestate fertilizer leads to the waste of resources and possible toxicity to organisms. Thus, this study investigated the feasibility of Fe₃O₄ recycling for VFAs enhancement in anaerobic fermentation of FW and performed the cost-benefit evaluation of this process. Results revealed that Fe₃O₄ could be successfully recycled twice with recovery rates of 71.5% and 65.5%, respectively. X-ray diffraction analysis revealed a slight change to the Fe₂O₃-like structure after 2-time recycling. The VFAs yields were enhanced by 17.2% and 17.0% in Cycles 1 and 2 owing to the enhanced activities of hydrolytic and acid-forming enzymes. The net income of the Fe₃O₄ recycling process was about 13-fold higher than that of the conventional treatment process, suggesting a promising and economically feasible strategy for enhancing VFAs production.

Comparing VFA Composition, Biomethane Potential, and Methane Production Kinetics of Different Substrates for Anaerobic Fermentation and Digestion

Solid waste is one of the largest sources of greenhouse gases (GHGs) today. The carbon footprint of landfills also has a large impact on global warming. Therefore, it is becoming more urgent to study the possibility of better environmentally friendly approaches for solid waste management and its safe disposal. The digestion of solid waste is a biological process that breaks down the organic content of the solid waste and thus stabilizes it. It also allows the recovery of valuable resources (such as biogas) and the utilization of stabilized waste in various industries. In this study, six substrates were studied to determine their biomethane potential (BMP) in anaerobic digestion. The substrates were fermented and digested anaerobically, and the biogas production was measured. The methane yield of food waste substrates had a higher methane yield between 354 and 347 mL/g-TCOD, and a biodegradability of 89–87%. Wastewater sludge substrates yielded between 324 and 288 mL/g-TCOD with a biodegradability of 81–73%. A kinetics analysis using first-order and Gompertz models was performed for biodegradation and methane production.

Model-aided targeted volatile fatty acid production from food waste using a defined co-culture microbial community

The production of volatile fatty acids (VFA) is gaining momentum due to their central role in the emerging carboxylate platform. Particularly, the production of the longest VFA (from butyrate to caproate) is desired due to their increased economic value and easier downstream processing. While the use of undefined microbial cultures is usually preferred with organic waste streams, the use of defined microbial co-culture processes could tackle some of their drawbacks such as poor control over the process outcome, which often leads to low selectivity for the desired products. However, the extensive experimentation needed to design a co-culture system hinders the use of this technology. In this work, a workflow based on the combined use of mathematical models and wet experimentation is proposed to accelerate the design of novel bioprocesses. In particular, a co-culture consisting of Pediococcus pentosaceus and Megaphaera cerevisiae is used to target the production of high-value odd- and even‑carbon VFA. An unstructured kinetic model was developed, calibrated and used to design experiments with the goal of increasing the selectivity for the desired VFA, which were experimentally validated. In the case of even‑carbon VFA, the experimental validation showed an increase of 38 % in caproate yield and, in the case of enhanced odd‑carbon VFA experiments, the yield of butyrate and caproate diminished by 62 % and 94 %, respectively, while propionate became one of the main end products and valerate yield value increased from 0.007 to 0.085 g_valearte per g_{consumed sugar.} The workflow followed in this work proved to be a sound tool for bioprocess design due to its capacity to explore and design new experiments in silico in a fast way and ability to quickly adapt to new scenarios.

Improving the Utilization of Food Waste: Conversion of Food Waste into Residual Food Dried Substance and Use of This Material as a Culture Nutrient for Microbial Production of Lactic Acid

To reduce food waste (FW) disposal costs, many Koreans now convert FW into residual food dried substances (RFDS) using a house-service food drying machine and then dispose of the RFDS. To recycle RFDS, we tested whether RFDS could be used as a culture nutrient to produce value-added microbial chemicals. As a case study, we attempted to produce lactic acid (LA) by cultivating lactic acid bacteria using RFDS. To prepare the culture medium for LA production, we finely ground the RFDS and dissolved it with CaCO₃, a pH-controlling agent. Six lactic acid bacteria were tested to improve LA production, with Lactococcus lactis showing the highest LA production. To enhance LA production, three hydrolytic enzymes, amylase, protease, and lipase, were introduced separately or simultaneously into the RFDS medium during the cultivation of the L. lactis strain. The addition of amylase alone was the most effective in increasing LA production. We then investigated the effect of the RFDS concentration on LA production. The highest LA production was achieved when 100 g/L of RFDS was used. LA production was scaled up using a 5 L bioreactor. During the fermentation, LA production improved to 46.32 g/L, which was 1.73-fold higher than that (26.83 g/L) obtained from the flask culture. These results show that RFDS from FW can be used as a culture nutrient to produce LA. Our study provides a new and simple FW recycling method and lays the foundation for expanding the usability of FW.

Enhanced chloride-free snow-melting agent generation from organic wastewater by integrating bioconversion and synthesis

In this study, a new process for producing chloride-free snow-melting agents (CSAs) was proposed. Organic wastewater was converted to total volatile fatty acids (TVFA) by anaerobic acidogenic fermentation. The experiments for acid generation showed that the maximum TVFA concentration of 45.9 g/L was obtained at an organic loading rate of 5 g chemical oxygen demand /(L·d), and the proportion of acetic acid reached 78.8 %. Forward osmosis was used for concentrating the TVFA solution. The obtained CSAs, after evaporation and crystallization, had a better ice-melting capacity and less corrosion on metal and concrete than NaCl and CaCl₂. Additionally, the damage caused by CSAs to the germination of plant seeds was significantly lesser than that caused by chloride salts. This study proposed a feasible method for the high-value conversion of organic wastewater, providing a new direction for the reuse of organic wastewater.

Initial pH Conditions Shape the Microbial Community Structure of Sewage Sludge in Batch Fermentations for the Improvement of Volatile Fatty Acid Production

Conversion of wastewater treatment plants into biorefineries is a sustainable alternative for obtaining valuable compounds, thus reducing pollutants and costs and protecting the environment and human health. Under specific operating conditions, microbial fermentative products of sewage sludge are volatile fatty acids (VFA) that can be precursors of polyhydroxyalkanoate thermoplastic polyesters. The role of various operating parameters in VFA production has yet to be elucidated. This study aimed to correlate the levels of VFA yields with prokaryotic microbiota structures of sewage sludge in two sets of batch fermentations with an initial pH of 8 and 10. The sewage sludge used to inoculate the batch fermentations was collected from a Sicilian WWTP located in Marineo (Italy) as a case study. Gas chromatography analysis revealed that initial pH 10 stimulated chemical oxygen demands (sCOD) and VFA yields (2020 mg COD/L) in comparison with initial pH 8. Characterization of the sewage sludge prokaryotic community structures—analyzed by next-generation sequencing of 16S rRNA gene amplicons—demonstrated that the improved yield of VFA paralleled the increased abundance of fermenting bacteria belonging to Proteobacteria, Bacteroidetes, Chloroflexi, and Firmicutes phyla and, conversely, the reduced abundance of VFA-degrading strains, such as archaeal methanogens.

Performance of simultaneous nitrification-denitrification and denitrifying phosphorus and manganese removal by driving a single-stage moving bed biofilm reactor based on manganese redox cycling

Simultaneous removal of NH₄⁺-N, NO₃^--N, COD, and P by manganese redox cycling in nutrient wastewater was established with a single-stage moving bed biofilm reactor (MBBR) under low C/N ratio. When sodium succinate replaced the conventional denitrifying carbon source, removal efficiencies of TN, NO₃^--N, NH₄⁺-N, TP, and Mn²⁺ were 65.13 %, 79.63 %, 92.79 %, 51.57 %, and 68.10 %, respectively. Based on modified Stover-Kincannon model, 11.03 and 10.05 mg TN·L^-1·h^-1 of U_max values were obtained with sodium acetate and sodium succinate as substrates. Extracellular polymeric substances were used to evaluate the characteristics of biofilm, and microbial community of biofilm was identified. Transformation processes of NO₃^--N, NH₄⁺-N, Mn²⁺, and P were investigated, suggesting that the main functional groups (e.g., CO, Mn-O, and CN bonds) participated in N, P, and Mn²⁺ removal, and MnO₂ was the main component of biogenic manganese oxides. This study provides a new strategy for nutrients removal by Mn²⁺ driven MBBR.

Rhodotorula benthica culture as an alternative to antibiotics improves growth performance by improving nutrients digestibility and intestinal morphology, and modulating gut microbiota of weaned piglets

The effects of Rhodotorula benthica culture (RBC) and antibiotics (AB) on the growth performance, nutrients digestibility, morphological indicators, and colonic microbiota of weaning piglets were explored. Ninety-six (Duroc × Landrace × Large) weaned piglets (21-day-old) weighing 7.7 ± 0.83 kg, were randomly allocated to 4 dietary treatments. They were fed with basal diet (CON), basal diet + 25 mg/kg bacitracin zinc + 5 mg/kg colistin sulfate (AB), 5 g/kg reduction in soybean meal of basal diet + 5 g/kg RBC (RBC1), or 10 g/kg reduction in soybean meal of basal diet + 10 g/kg RBC (RBC2). The results showed that dietary RBC1 improved the body gain/feed intake (G/F) of weaned piglets than the CON diet, and the RBC2 diet improved the average daily gain and G/F than CON and AB diets from days 15 to 28 (P < 0.05). Supplementation of RBC2 improved the apparent total tract digestibility of dry matter, nitrogen, and gross energy in weaned piglets compared to controls from days 15 to 28 (P < 0.05). Dietary AB, RBC1, and RBC2 enhanced the ileal villus height (VH) and VH/crypt depth (CD), and these two indicators were greater in the RBC2-treated piglets than in the AB- and RBC1-treated piglets (P < 0.05). The activity of serum superoxide dismutase (SOD) was enhanced by dietary AB, RBC1, and RBC2 (P < 0.05). Serum glutathione (GSH) concentration was elevated by dietary RBC1 and RBC2 (P < 0.05). According to 16S rRNA sequence analysis, AB- and RBC2-treated piglets had a higher relative abundance of Firmicutes and Lachnospiraceae in the colon digesta, and more abundant Lactobacillus was found in RBC1-treated piglets, as compared to the CON group. Additionally, RBC2 supplementation increased the α diversity [Chao1, PD-whole-tree, and observed operational taxonomic units (OTUs)] compared to the CON group. Taken together, the dietary RBC improved the growth performance of weaned piglets. In addition, 10 g/kg of RBC2 in the diet achieved better effects on higher ADG, ileal villi morphology, and stronger antioxidant capacity than dietary AB and RBC1 in weaning piglets.

Thiosulfate-assisted Fe2+/persulfate pretreatment effectively alleviating iron dose and enhancing biotransformation of waste activated sludge into high-value liquid products

Ferrous-based acidogenic fermentation (AF) as a means to treat waste activated sludge (WAS) and produce short-chain fatty acids (SCFAs) has drawn increasing attention, but the massive amount of "iron sludge" that it produces not only significantly increases costs and difficulty of disposal but also poses risks to the environment and human health. This study explored a novel approach to not only reduce the iron dosage required by AF but also to improve its performance by introducing a thiosulfate (TS)-assisted Fe²⁺/persulfate (TAFP) pretreatment. Effects of the TAFP pretreatment on WAS disintegration and biodegradability, SCFA production, and microbial community structure with different persulfate-Fe²⁺-thiosulfate molar ratios at 4:4:0 (R1), 4:3:1 (R2), 4:2:2 (R3) and 4:1:3 (R4) were investigated. The results showed that the TAFP pretreatment by a remarkable margin promoted the disintegration of WAS as well as the biodegradability of the organics released, owing to the production of robust free radicals (SO₄•^- and •OH) triggered by the thiosulfate and Fe²⁺ cycles. 48-day AF tests further showed maximum SCFA production, ranging roughly between 1283 and 1395 mg COD/L in the TAFP pretreated samples, much higher than Control (<120 mg/L) and R1 (around 593 mg COD/L). At the meantime, the Fe²⁺ dosage was reduced by 50% in R3 than that of R1. However, a prolonged lag phase of SCFA generation was observed between days 7 and 25, which was ascribable to the acidic conditions (pH < 4.5) closely related to impaired metabolic activities as well as electron transfer efficiencies and limited activities of acidogenic enzymes (i.e., pyruvate-ferredoxin oxidoreductase). Despite such lag phase, the economic and environmental assessment of AF of TAFP-pretreated WAS had a higher net SCFA yield and less "iron sludge" than either without any pretreatment or with Fe²⁺/persulfate-only pretreatment.

Synergy of selective buffering, intermittent pH control and bioreactor configuration on acidogenic volatile fatty acid production from food waste

The production of volatile fatty acids (VFAs) and biohydrogen (bio-H₂) from food waste (FW) by acidogenic process is one of the promising strategies. The present study was performed to evaluate the role of initial (phase I) and intermittent pH (phase II) control strategies utilising combination of sodium hydroxide (NaOH) and sodium carbonate (Na₂CO₃) as buffering/neutralizing agents on VFAs and bio-H₂ production from FW. The study was carried out in two bioreactor configurations (biofilm (UAFBB) and a suspended mode bioreactor (UASB)). Intermittent pH adjustment (phase II) increased hydrolysis and FW acidification compared to the initially adjusted pH (phase I), but had a detrimental influence on bio-H₂ generation in both the studied bioreactor configurations. Combining NaOH and Na₂CO₃ resulted in higher buffering capacity and VFA production. The studied parameters in UAFBB aided in higher VFA (14.05 g/L; 48 h of cycle operation) and bio-H₂ (56%; 12 h of cycle operation) production during phase II and phase I operation, respectively. Overall, the results showed a synergy between the examined parameters, resulting in increased VFA production from FW.

Insight into enhanced acetic acid production from food waste in anaerobic hydrolysis/acidification with Fe3O4 supplementation

Fe₃O₄ supplementation has been reported as a high-efficient approach to enhance biogas production in anaerobic digestion (AD). Volatile fatty acids (VFAs), especially acetic acid (HAc), are considered as important products in acidification process of AD. However, the possible mechanisms involved in promotion effect of Fe₃O₄ on HAc production in hydrolysis and acidification processes of AD have not been comprehensively studied. This study first investigated the promotion effect of Fe₃O₄ on hydrolysis, acidogenesis and acetogenesis stages of AD and proposed the underlying mechanisms, using food waste (FW) as the feedstock, which is considered as the most suitable substrate for VFAs production. Results indicated that the HAc production (77.38 g-C/kg-VS) was enhanced by 79 % in AD of FW with addition of 10 g/L Fe₃O₄. The duration to reach the maximum HAc production was also shortened from 14 days to 10 days. The AD tests using model substrates revealed that Fe₃O₄ enhanced hydrolysis, acidogenesis, and degradation of propionic acid, thus resulting in enhanced HAc production. The enhanced activities of hydrolytic and acid-forming enzymes, and electron transport system (ETS) with Fe₃O₄ addition further demonstrated its function as an electron acceptor to stimulate electron transfer and accelerate microbial metabolisms in AD, which contributed to the enhanced HAc production from FW.

Next-generation -omics approaches to drive carboxylate production by acidogenic fermentation of food waste: a review

Acidogenic fermentation of food waste using mixed microbial cultures can produce carboxylates [or volatile fatty acids (VFA)] as high-valued bioproducts via a complex interplay of microorganisms during different stages of this process. However, the present fermentation systems are incapable of reaching the industrially relevant VFA production yields of ≥50 g/L primarly due to the complex process operation, competitive metabolic pathways, and limited understanding of microbial interplays. Recent reports have demonstrated the significant roles played by microbial communities from different phyla, which work together to control the process kinetics of various stages underlying acidogenic fermentation. In order to fully delineate the abundance, structure, and functionality of these microbial communities, next-generation high-throughput meta-omics technologies are required. In this article, we review the potential of metagenomics and metatranscriptomics approaches to enable microbial community engineering. Specifically, a deeper analysis of taxonomic relationships, shifts in microbial communities, and differences in the genetic expression of key pathway enzymes under varying operational and environmental parameters of acidogenic fermentation could lead to the identification of species-level functionalities for both cultivable and non-cultivable microbial fractions. Furthermore, it could also be used for successful gene sequence-guided microbial isolation and consortium development for bioaugmentation to allow VFA production with high concentrations and purity. Such highly controlled and engineered microbial systems could pave the way for tailored and high-yielding VFA synthesis, thereby creating a petrochemically competitive waste-to-value chain and promoting the circular bioeconomy.Research HighlightsMixed microbial mediated acidogenic fermentation of food waste.Metagenomics and metatranscriptomics based microbial community analysis.Omics derived function-associated microbial isolation and consortium engineering.High-valued sustainable carboxylate bio-products, i.e. volatile fatty acids.

Dark fermentation: Production and utilization of volatile fatty acid from different wastes- A review

Volatile fatty acids (VFAs) are the building blocks of the chemical industry, and they are the primary contributors to the planet's organic carbon cycle. VFA production from fossil fuels (mostly petroleum) is unsustainable, pollutes the environment, and generates greenhouse gases. As a result of these issues, there is a pressing need to develop alternate sources for the long-term generation of VFAs via anaerobic digestion. The accessible feedstocks for its sustainable production, as well as the influencing parameters, are discussed in this review. The use of VFAs as a raw material to make a variety of consumer products is reviewed in order to find a solution. It also bridges the gap between traditional and advanced VFA production and utilization methods from a variety of solid and liquid waste sources for economical stability.

Lactobacillus plantarum ZJ316 improves the quality of Stachys sieboldii Miq. pickle by inhibiting harmful bacteria growth and degrading nitrite, promoting the gut microbiota health in vitro

Microbial contamination and nitrite accumulation are two major concerns on the quality control of fermented vegetables. In the present study, a lactic acid bacteria strain Lactobacillus plantarum ZJ316 (ZJ316) was...

Butyrate production and purification by combining dry fermentation of food waste with a microbial fuel cell

This study developed and evaluated a high-purity butyrate producing bioprocess from food waste by combining dry fermentation (DF) with a microbial fuel cell (MFC). Acclimatization of a DF reactor with an enrichment culture resulted in high food waste degradation (VS removed, %) and butyrate production. A high VS degradation of 81%, butyrate concentration of up to 24 gCOD_butyrate/L and butyrate yields of 497 gCOD_butyrate/kg VS_added was obtained in the DF reactor. As a result, butyrate comprised 83% of all short chain fatty acids (SCFA) in the DF broth. Acetate (10%) and propionate (7%) comprised the rest of the SCFA. The butyrate composition was further purified by feeding the DF broth to a multi-electrode MFC enriched with anode respiring bacteria (ARB) such as Geobacter sp. (>55%). The ARB in the MFC removed acetate and propionate while purified butyrate was recovered in the MFC effluent. Butyrate purity in the MFC effluent reached as high as 99% at hydraulic retention time of 72 h. Along with butyrate purification, the MFC produced electric power in a range of 0.1-0.6 Wh/gCODbutyrate_recovered (or 0.01-7.85 kWh/ton of food waste), demonstrating that MFCs can be an energy-positive butyrate purification bioprocess.

A novel cascade biorefinery approach to transform food waste into valuable chemicals and biogas through thermal pretreatment integration

A novel biorefinery platform integrating thermal pretreatment and solid-liquid separation unit is here proposed to fully exploit food waste (FW) potential for production of valuable chemicals and energy through semi-continuous anaerobic bioconversion. The liquid fraction deriving from raw or pretreated FW, was fermented into volatile fatty acids (VFAs, from acetic to caproic acid) while the residual fraction was converted into biomethane. Thermal pretreatment effectively extracted a portion of the macromolecular organics, especially starch, to the liquid phase, promoting acidogenic fermentation and chain elongation pathways (0.43 gVFA g^-1VS_fed and 0.58 gVFA g^-1VS_fed with raw and pretreated extract, respectively). In parallel, anaerobic digestion of solid residue in 10 L reactors showed process stability and higher conversion rate for the pretreated residue (0.31 against 0.26 Nm³CH₄ kg^-1VS_fed). The mass-transfer balance coupled with the economic assessment, calculated in terms of direct gross added value, indicated promising revenues by integrating the thermal upstream treatment.

Coconut shell ash enhances short-chain fatty acids production from anaerobic algae fermentation

This study proposed a novel method to enhance short-chain fatty acids (SCFAs) production from anaerobic algae fermentation by using coconut shell ash. The maximum SCFAs production was 683.0 mg COD/g VS at the ash dosage of 1.2 g/g TS, which was about 1.4-folds that of the control, and the enhancement of acetate production was the main path for the promotion of SCFAs. Coconut shell ash increased the pH and alkalinity of digestate, thereby reducing the use of alkaline reagents and being more resistant to acidic environments. Coconut shell ash promoted the processes of solubilization, hydrolysis and acetogenesis, and enriched hydrolytic microorganisms (e.g., Candidatus Microthrix) and acidifying microorganisms with acetate as substrate (e.g., Caldilinea and Proteiniphilum). Anaerobic fermentation residue with ash containing inorganic elements has the potential to be used as fertilizer, making this waste-control-waste strategy with more economic and environmental benefits for potential practical applications.

Influence of different household Food Wastes Fractions on Volatile Fatty Acids production by anaerobic fermentation

This research investigated for the first time the influence of the single fractions (proteins, lipids, starch, cellulose, fibers and sugars) composing Household Food Wastes on Volatile Fatty Acids (VFA). A production at different pH (uncontrolled, 5.5 and 7.0): both the amount and profile of VFA were investigated. It was found that fractions rich in proteins and starch led to the greatest VFA productions (12-15 g/L), especially at neutral pH condition. On the contrary, fractions rich in cellulose, fibers, and sugars showed a very low VFA production (<2 g/L). The chemical nature of HFW influenced the speciation of the microbial communities too. Lactobacillaceae family was highly represented in proteins-, starch-, fibers and sugars-rich substrates and Atopobiaceae, Eggerthellaceae, Acidaminococcaceae and Veillonellaceae displayed positive correlation to VFAs production. Instead, Comamonadaceae showed high relative abundance in lipids- and cellulose-rich fraction and was negatively correlated to the VFAs generation.

Volatile Fatty Acid Production from Organic Waste with the Emphasis on Membrane-Based Recovery

In recent years, interest in the biorefinery concept has emerged in the utilization of volatile fatty acids (VFAs) produced by acidogenic fermentation as precursors for various biotechnological processes. This has attracted substantial attention to VFA production from low-cost substrates such as organic waste and membrane based VFA recovery techniques to achieve cost-effective and environmentally friendly processes. However, there are few reviews which emphasize the acidogenic fermentation of organic waste into VFAs, and VFA recovery. Therefore, this article comprehensively summarizes VFA production, the factors affecting VFA production, and VFA recovery strategies using membrane-based techniques. Additionally, the outlook for future research on VFA production is discussed.

Bioconversion of food waste to volatile fatty acids: Impact of microbial community, pH and retention time

Bio-based production of materials from waste streams is a pivotal aspect in a circular economy. This study aimed to investigate the influence of inoculum (three different sludge taken from anaerobic digestors), pH (5 & 10) and retention time on production of total volatile fatty acids (VFAs), VFA composition as well as the microbial community during anaerobic digestion of food waste. The highest VFA production was ∼22000 ± 1036 mg COD/L and 12927 ± 1029 mg COD/L on day 15 using the inoculum acclimated to food waste at pH 10 and pH 5, respectively. Acetic acid was the dominant VFA in the batch reactors with initial alkaline conditions, whereas both propionic and acetic acids were the dominant products in the acidic condition. Firmicutes, Chloroflexi and Bacteroidetes had the highest relative abundance in the reactors. VFA generation was positively correlated to the relative abundance of Firmicutes.

Pilot-scale fermentation of urban food waste for volatile fatty acids production: The importance of pH

Here, a pilot-scale volatile fatty acids (VFAs) production system was established using food waste (FW) as feedstock under acidic conditions. The effects of pH (uncontrolled, 4.5, 5.5, and 6.5) on the FW acidification system were investigated. The results showed that VFAs concentration increased from 8419 to 15048 mg COD/L with pH level increasing from 4.5 to 6.5, and the highest VFA production yield (0.79 mgCOD/mgCOD) was obtained at a pH of 6.5. A larger proportion of butyric acid (52.9%) was observed, accompanied by a 23% decrease of acetic acid when pH was elevated to 6.5. Microbial analysis showed that Clostridium sensu stricto 1, Sporanaerobacter, and Proteiniphilum were dominant, which not only positively influence the hydrolysis and acidogenesis processes but also play an essential role in the conversion of acetic acid to butyric acid. In summary, this study provides a valuable reference for large-scale FW treatment to recover valuable resources.

Selecting fermentation products for food waste valorisation with HRT and OLR as the key operational parameters

Acidogenic fermentation is attractive for food waste valorisation. A better understanding is required on how operation affects product selectivity. This study demonstrated that the hydraulic retention time (HRT) and organic loading rate (OLR) selected fermentation pathways in a single-stage, semi-continuous stirred tank reactor. Three combinations of HRT and OLR were tested to distinguish the effect of each parameter. Three fermentation profiles with distinct microbial communities were obtained. Predominantly n-butyric acid (13 ± 2 gCOD L^-1, 55 ± 14% of carboxylates) was produced at an HRT of 8.5 days and OLR around 12 gCOD L^-1d^-1. Operating at an HRT two days longer, yet with similar OLR, stimulated chain elongation (up to 13.6 gCOD L^-1 of n-caproic acid). This was reflected by a microbial community twice as diverse at longer HRT as indicated by first and second order Hill number (¹D = 24 ± 4, ²D = 12 ± 3) and by a higher relative abundance of genera related to secondary fermentation, such as the VFA-elongating Caproiciproducens spp., and secondary lactic acid fermenter Secundilactobacillus spp.. Operating at a higher OLR (20 gCOD L^-1d^-1) but HRT of 8.5 days, resulted in typical lactic acid fermentation (34 ± 5 gCOD L^-1) harbouring a less diverse community (¹D = 8.0 ± 0.7, ²D = 5.7 ± 0.9) rich in acid-resistant homofermentative Lactobacillus spp. These findings demonstrate that a flexible product portfolio can be achieved by small adjustments in two key operating conditions. This improves the economic potential of acidogenic fermentation for food waste valorisation.

Effect of honeycomb, granular, and powder activated carbon additives on continuous lactic acid fermentation of complex food waste with mixed inoculation

To accelerate and stabilize lactic acid fermentation from food waste, three types of activated carbon, including honeycomb activated carbon, granular activated carbon, and powder activated carbon, were tested as additives in continuous food waste fermentation processes. The results showed that carbohydrate was the primary substrate for lactic acid production, but its conversion reached a high, stable level after a long period of microbial acclimation in the control system. Activated carbon, especially honeycomb activated carbon accelerated the stabilization of lactic acid fermentation and enhanced the tolerance of fermentation systems to a hostile and fluctuating environment. The addition of activated carbon increased the oxidation-reduction potential to approximately 100 mV and altered the microbial communities. Homolactic fermentation bacteria were dominant in all the systems, and the honeycomb activated carbon addition stimulated the growth of unclassified Lactobacillus and immobilized Lactobacillus panis with strong carbohydrate metabolism. In addition, powder activated carbon enhanced the degradation of protein due to the multiplying Pseudomonas. At the stable stage, the organic conversion rates were close in the control system and the systems with the activated carbon addition, and the lactic acid concentrations in these systems remained at 8000-10,000 mg/L. Considering the cost of the additives, honeycomb activated carbon is a good choice to stabilize lactic acid production from food waste.

Valorization of volatile fatty acids derived from low-cost organic waste for lipogenesis in oleaginous microorganisms-A review

To meet environmental sustainability goals, microbial oils have been suggested as an alternative to petroleum-based products. At present, microbial fermentation for oil production relies on pure sugar-based feedstocks. However, these feedstocks are expensive and are in limited supply. Volatile fatty acids, which are generated as intermediates during anaerobic digestion of organic waste have emerged as a renewable feedstock that has the potential to replace conventional sugar sources for microbial oil production. They comprise short-chain (C2 to C6) organic acids and are employed as building blocks in the chemical industry. The present review discusses the use of oleaginous microorganisms for the production of biofuels and added-value products starting from volatile fatty acids as feedstocks. The review describes the metabolic pathways enabling lipogenesis from volatile fatty acids, and focuses on strategies to enhance lipid accumulation in oleaginous microorganisms by tuning the ratios of volatile fatty acids generated via anaerobic fermentation.

Microbial biodiesel production from industrial organic wastes by oleaginous microorganisms: Current status and prospects

This review aims to encourage the technical development of microbial biodiesel production from industrial-organic-wastes-derived volatile fatty acids (VFAs). To this end, this article summarizes the current status of several key technical steps during microbial biodiesel production, including (1) acidogenic fermentation of bio-wastes for VFA collection, (2) lipid accumulation in oleaginous microorganisms, (3) microbial lipid extraction, (4) transesterification of microbial lipids into crude biodiesel, and (5) crude biodiesel purification. The emerging membrane-based bioprocesses such as electrodialysis, forward osmosis and membrane distillation, are promising approaches as they could help tackle technical challenges related to the separation and recovery of VFAs from the fermentation broth. The genetic engineering and metabolic engineering approaches could be applied to design microbial species with higher lipid productivity and rapid growth rate for enhanced fatty acids synthesis. The enhanced in situ transesterification technologies aided by microwave, ultrasound and supercritical solvents are also recommended for future research. Technical limitations and cost-effectiveness of microbial biodiesel production from bio-wastes are also discussed, in regard to its potential industrial development. Based on the overview on microbial biodiesel technologies, an integrated biodiesel production line incorporating all the critical technical steps is proposed for unified management and continuous optimization for highly efficient biodiesel production.