Biorefining food waste through the anaerobic conversion of endogenous lactate into caproate: A fragile balance between microbial substrate utilization and product inhibition

Waste iron shavings to advance anaerobic treatment of acidic poly (butylene adipate-co-terephthalate) wastewater in submerged anaerobic membrane reactor

The wastewater generated during the synthesis of biodegradable plastics, namely poly (butylene adipate-co-terephthalate) (PBAT), is greatly acidic and contains various toxic pollutants. Adding waste iron shavings (WIS) into the submerged anaerobic membrane bioreactor to construct the coupled reactor (WIS-Reactor) holds promise for improving the treatment efficiency of acidic PBAT wastewater. The results showed that the chemical oxygen demand (COD) and volatile fatty acids (VFAs) removal efficiencies of WIS-Reactor were increased by 2.36 and 9.92 times, respectively, compared with the control. Even under strongly acidic influent conditions (pH = 4.0), the methane conversion efficiency (227.07 mLCH4/gCODr) and COD removal rate (51.80 %) in WIS-Reactor were maintained consistently. The pH value in WIS-Reactor increased to around 6.0, the alkalinity increased by 1.5 times due to hydrogen evolution corrosion, and the sludge concentration increased by 19 % without a substantial increase in membrane fouling. Further analysis showed that iron ions released by WIS promoted the secretion of coenzyme F420, enhanced electron transfer between microorganisms, and accelerated CH4 production through enhancing the hydrogenotrophic methanogenesis pathway. Additionally, WIS promoted the enrichment of acidogenic bacteria (Corynebacterium) and electroactive microorganisms (Synergistaceae), and may accelerate the electron transfer efficiency between Syntrophomonas and Methanosaeta through direct interspecies electron transfer, thereby improving the anaerobic digestion of acidic PBAT wastewater.

The strategic role of a mild hydrothermal pretreatment in enhancing anaerobic degradation of commercial bio-based compostable plastics associated to food waste

The expansion of Anaerobic Digestion (AD) technology to turn food waste (FW) into biogas will influence the management of the associated compostable bio-based plastics disposed of in the organic fraction of municipal waste collection. Waste processing aspects and bio-based plastic biodegradation profile in anaerobic conditions need research. The fate of some commercially available compostable items made of thermoplastic starch or PLA-based blends was investigated, by performing lab-scale disposal phase and thermophilic AD, with the integration of a mild hydrothermal pretreatment. For comprehensive understanding of bio-based plastics degradation, the biomethane production, structural (visual inspection, weight, dimension) and composition changes (solids, organics and carbohydrates content) were analyzed. Thermal pretreatment promoted thermoplastic starch-based product disintegration (40 ± 2 %) and the extraction of carbohydrates into the liquid eluate, with the potential to be transformed into high-value-added products through fermentative upgrading processes. A significant biodegradation of pretreated bio-based plastics up to 27.5 % and 40 %, respectively for thermoplastic starch- and polylactic acid (PLA)-based material, was observed. These preliminary results evidence the strategic role of the hydrothermal pretreatment in enhancing anaerobic degradation and the possibility to treat the bio-based plastics as FW co-substrate, avoiding the time and cost-consuming sorting phase in waste management plants.

Single- vs. two-stage fermentation of an organic fraction of municipal solid waste for an enhanced medium chain carboxylic acids production - The impact of different pH and temperature

Single-stage fermentation was characterized by low medium chain carboxylic acids concentrations and different mesophilic temperatures had little effect on the process performance, whereas thermophilic conditions and pH 5.5 led to lactate and ethanol accumulation. Two-stage fermentation enabled almost twofold increase in the caproate productivity, that reached 0.8 g/L-d (1.7 ± 0.1 gCOD/L-d) with a caproate concentration of 4.0 g/L (8.4 gCOD/L) at specificity of 37% and led to a reduced release of carbon dioxide. Under pH 6.5 and temperature of 37°C the production of medium chain carboxylic acids required higher concentrations of ethanol. Number of genes annotated to fatty acid biosynthesis pathway exceeded the number of sequences assigned to the reverse β-oxidation pathway. Core microorganisms encoding these pathways belonged to Caproiciproducens, Caproicibacterium and Clostridium. This study provides a valuable insight for valorisation of organic fraction of municipal solid waste into carboxylates in a single- and two-stage systems.

Medium chain Fatty acids production from Food Waste via homolactic fermentation and lactate/ethanol elongation: Electron balance and thermodynamic assessment

This study explored the potential of Food Waste (FW) extract as a suitable substrate for Medium Chain Fatty Acids (MCFAs) production, in a single-phase reactor, where both fermentation and Chain Elongation (CE) processes occurred simultaneously. A continuous experiment was conducted with an Organic Loading Rate (OLR) = 20 gCOD L-1 d-1 and was fed in batch mode twice a week with pH = 6. In addition, four batch tests were performed, to assess the effects on the MCFAs production of caproate inhibition, hydrogen partial pressure (PH2) and different lactate/acetate ratios. Thermodynamics and electron flux were calculated to gain insights into the process pathways. Due to the presence of aminoacids, fermentation was mostly homolactic and both lactate and ethanol were produced as Electron Donors (EDs); the average MCFAs production efficiency was ∼ 12 %, although after 4 weeks the elongation process was halted, resulting in EDs accumulation. This occurred regardless of inoculum selection and the presence of caproate as a possible inhibitor, suggesting that EDs accumulation was due to the elongation process kinetics being slower than those of the fermentation step, thus calling for a longer Hydraulic Retention Time (HRT). It's worth noting that lactate was prevalently self-elongated to butyrate, whereas ethanol elongation only took place after lactate depletion, but was more efficient since it required other Electron Acceptors (EAs) such as butyrate, propionate or valerate. Moreover, the selected pH limited the acrylate pathway to a reasonable extent, whereas the high PH2 prevented both ethanol and lactate oxydation to acetate.

Thermally enhanced solid-liquid separation process in food waste biorefinery: modelling the anaerobic digestion of solid residues

The biochemical valorization potential of food waste (FW) could be exploited by extracting decreasing added-value bio-based products and converting the final residues into energy. In this context, multi-purpose and versatile schemes integrating thermal and biochemical conversion processes will play a key role. An upstream thermal pretreatment + solid-liquid separation unit was here proposed to optimize the conversion of the liquid fraction of FW into valuable chemicals through semi-continuous fermentation process, and the conversion of the residual solid fraction into biomethane through anaerobic digestion. The solid residues obtained after thermal pretreatment presented a higher soluble COD fraction, which resulted in higher methane production with respect to the raw residues (0.33 vs. 0.29 Nm3CH4 kg-1VSfed) and higher risk of acidification and failure of methanogenesis when operating at lower HRT (20d). On the contrary, at HRT = 40 d, the pretreatment did not affect the methane conversion rates and both tests evidenced similar methane productions of 0.33 Nm3CH4 kg-1VSfed. In the reactor fed with pretreated residue, the association of hydrogenotrophic methanogens with syntrophic bacteria prevented the acidification of the system. Modelling proved the eligibility of the FW solid residues as substrates for anaerobic digestion, given their small inert fractions that ranged between 0% and 30% of the total COD content.

Food waste anaerobic digestion plants: Underestimated air pollutants and control strategy

Food waste management is an important global issue, and anaerobic digestion (AD) is a sustainable technology for treating food waste and developing a circular economy. Odor and health problems in AD plants have drawn increasing public attention. Therefore, this study investigated the odor characteristics and health risks in different workshops of food waste AD plants. At each site, the treatment capacities for kitchen and restaurant waste were 200 and 200-250 tons per day, respectively. Among the detected odorants, ethanol was the dominant component in terms of concentrations, while methanethiol, propanethiol, H2S, and acetaldehyde were the major odor contributors in different workshops. The odor contribution of propanethiol had been previously overlooked in several workshops. The unloading, pretreatment, and bio-hydrolysis workshops were identified as major areas requiring odor control. Besides odor, carcinogenic and non-carcinogenic risks commonly existed in food waste AD plants. The carcinogenic risk of acetaldehyde had been underestimated previously, and it was identified as the dominant carcinogen. Furthermore, benzene was a potential carcinogen. Non-carcinogenic risks were mainly caused by acetaldehyde, H2S, and ethyl acetate. The health risks were not always consistent with odor nuisance. Based on the odor and health risk assessments, several air pollution control strategies for food waste AD plants were proposed, including food waste source control, in-situ pollution control, and ex-situ pollution control.

Acclimation of anaerobic fermentation microbiome with acetate and ethanol for chain elongation and the biochemical response

Medium chain fatty acids (MCFAs) production is a promising method for resource recovery from organic wastes. In this study, the microbial community structure shift along the long-term acclimation experiment and the concomitant effect of H₂ level on chain elongation performance was investigated. Chain elongation microbiome could be rapidly acclimated from traditional anaerobic fermentation consortia. Genera Caproiciproducens, Clostridium sensu stricto 12, Rummeliibacillus and Oscillibacter was found to be dominant during the operation. The H₂ was accumulated in the headspace by increasing the ethanol input, which inhibited oxidation of caproate and butyrate immediately, while its inhibition effect on chain elongation was delayed. H₂ level in the headspace was positively correlated to the MCFAs production related bacteria. However, too much H₂ accumulated might be suppressive for MCFAs production in the long term. It might result from the thermodynamic barrier for discarding excess reducing equivalents under high H₂ level, which further gave rise to ethanol accumulation in this system.

Product spectrum analysis and microbial insights of medium-chain fatty acids production from waste biomass during liquor fermentation process: Effects of substrate concentrations and fermentation modes

Substrate toxicity would limit the upgrading of waste biomass to medium-chain fatty acids (MCFAs). In this work, two fermentation modes of electro-fermentation (EF) and traditional fermentation (TF) with different concentration of liquor fermentation waste (20%, 40%, 60%) were used for MCFAs production as well as mechanism investigation. The highest caproate (4.04 g/L) and butyrate (13.96 g/L) concentrations were obtained by EF at 40% substrate concentration. TF experiments showed that the substrate concentration above 40% severely inhibited ethanol oxidation and products formation. Compared with TF mode, the total substrates consumption and product yields under EF mode were significantly increased by 2.6%-43.5% and 54.0%-83.0%, respectively. Microbial analysis indicated that EF effectively alleviated substrate toxicity and enriched chain elongation bacteria, particularly Clostridium_sensu_stricto 12, thereby promoting ethanol oxidation and products formation. Caproiciproducens tolerated high-concentration substrates to ensure normal lactate metabolism. This study provides a new way to produce MCFAs from high concentration wastewater.

Ecology of food waste chain-elongating microbiome

Microbial chain elongation has emerged as a valuable bioprocess for obtaining marketable products, such as medium chain fatty acids usable in several industrial applications, from organic waste. The understanding of the microbiology and microbial ecology in these systems is crucial to apply these microbiomes in reliable production processes controlling microbial pathways to promote favourable metabolic processes, which will in turn increase product specificity and yields. In this research, the dynamics, cooperation/competition and potentialities of bacterial communities involved in the long-term lactate-based chain elongation process from food waste extract were evaluated under different operating conditions by DNA/RNA amplicon sequencing and functional profile prediction. The feeding strategies and the applied organic loading rates strongly affected the microbial community composition. The use of food waste extract promoted the selection of primary fermenters (i.e., Olsenella, Lactobacillus) responsible for the in situ production of electron donors (i.e., lactate). The discontinuous feeding and the organic loading rate 15 gCOD L^-1 d^-1 selected the best performing microbiome in which microbes coexist and cooperate to complete the chain elongation process. Both at DNA and RNA level, this microbiome was composed by the lactate producer Olsenella, the short chain fatty acids producers Anaerostipes, Clostridium sensu stricto 7, C. sensu stricto 12, Corynebacterium, Erysipelotrichaceae UCG-004, F0332, Leuconostoc, and the chain elongator Caproiciproducens. This microbiome also showed the highest predicted abundance of short-chain acyl-CoA dehydrogenase, the functional enzyme responsible for the chain elongation process. The combined approach herein used allowed to study the microbial ecology of chain elongation process from food waste by identifying the main functional groups, establishing the presence of potential biotic interactions within the microbiomes, and predicting metabolic potentialities. This study provided pivotal indications for the selection of high-performance microbiome involved in caproate production from food waste that can serve as a basis for further improving system performance and engineering the process scale-up.