Complete and partial contour zirconia designs for crowns and fixed dental prostheses: A clinical report

Fatigue performance of 4YSZ: Effect of finishing/polishing protocol and surface treatments of the bonding surface

The study aims to evaluate the effect of finishing and polishing protocol after CAD/CAM grinding and surface treatments of bonding surface on the topographical characteristics and fatigue behavior of 4YSZ adhesively luted to an epoxy resin substrate. Ninety 4YSZ discs (IPS e.max ZirCAD MT, Ivoclar AG) (Ø = 10 mm, thickness = 1 mm) were obtained, submitted to in-lab simulation with a CAD/CAM system bur, and randomly allocated into six groups (n = 15) based on 'Surface condition' (with or without finishing and polishing) and 'Surface treatments' (no treatment, air abrasion with 45 μm aluminum oxide and glaze spray application). The surface roughness of all samples was measured, and the discs were luted with resin cement onto an epoxy resin substrate to be tested under cyclic fatigue (step-stress approach: 20 Hz, 5,000 cycles for piston accommodation in the first step, followed by 10,000 cycles per step with a step size of 100 N, starting at 100 N until failure). The results indicated that surface roughness (Ra and Rz) decreased in the groups with polishing and finishing protocol, with no significant differences between surface treatments in groups without finishing and polishing. The air abrasion groups (whit and without finishing and polishing) showed superior fatigue performance, comparable to no treatment with polishing and finishing. While the groups no treatment without finishing and polishing, treated with glaze spray without finishing and polishing and treated with glaze spray with finishing and polishing exhibited inferior fatigue behavior. In conclusion, while the finishing and polishing protocol can minimize defects and influence the fatigue behavior of 4YSZ, its effect is not significant when combined with surface treatments. The surface treatment, particularly air abrasion, plays a more decisive role in improving fatigue performance, proving to be the most effective approach.

Effect of Cement Type on Fracture Resistance and Mode of Failure of Monolith vs Bilayered Zirconia Single Crowns

AIM

To compare the fracture resistance and the mode of failure between monolith second-generation zirconia and bilayered first-generation zirconia single crowns cemented by resin cement and glass ionomer cement (GIC).

MATERIALS AND METHODS

A total of 36 maxillary first premolar crowns (5 mm in length × 4 mm in cervical diameter, with a base of 6 mm) were computer-aided design-computer-aided manufacturing (CAD-CAM) milled. They were divided into the following two groups (n = 18) according to the fabrication techniques: Group M - monolith zirconia crown (1-mm axial thickness and 2-mm occlusal thickness) and group B - bilayer zirconia crown (0.5-mm axial thickness and 1-mm occlusal thickness). Each group was further subdivided into the following two subgroups (n = 9) according to the cement used: Subgroup G - cemented using GIC; subgroup R - cemented using resin cement. All crowns were cemented to their corresponding resin dies and stored in distilled water for 72 hours. Each specimen was mounted to the lower member of the universal testing machine with a load cell of 5 kN and a crosshead speed of 0.5 mm/minute. Failure modes were analyzed for fractured parts using scanning electron microscopy (SEM).

RESULTS

Subgroup MR recorded the highest fracture resistance mean value (3616 ± 347.2 N) while the BG subgroup recorded the statistically significant lowest fracture resistance mean value (1728.7 ± 115.3 N). One-way analysis of variance (ANOVA) followed by pairwise Tukey's post hoc tests revealed a statistically significant difference (p = 0.0001) between groups M and B. One-way ANOVA followed by pairwise Tukey's post hoc tests also showed a statistically significant difference (p = 0.0297) between the types of cement used (subgroups G and R).

CONCLUSION

Monolith zirconia crowns had better mean fracture resistance than bilayered zirconia crowns. Resin cement improved the fracture resistance compared to GIC. Monolith zirconia crowns showed bulk fracture while bilayered zirconia crowns showed chipping fracture.

CLINICAL SIGNIFICANCE

Monolith zirconia crowns present a good prosthetic alternative overcoming the veneer chipping drawback of bilayered zirconia crowns. In addition, resin cement could increase the fracture resistance of zirconia crowns.

Fracture strength and energy-dispersive spectroscopy analysis of 3-unit fixed partial dentures fabricated from different monolithic zirconia materials

STATEMENT OF PROBLEM

Mastication forces in different regions affect the survival of multiunit posterior restorations. The fracture strength of 3-unit posterior monolithic zirconia fixed partial dentures (FPDs) and their fracture patterns require investigation.

PURPOSE

The purpose of this in vitro study was to evaluate and compare the fracture strength and fracture pattern of 3-unit posterior FPDs fabricated from different monolithic zirconia materials.

MATERIAL AND METHODS

Thirty 3-unit FPDs were fabricated from BruxZir, FireZr, and Upcera (n=10 per group). Energy-dispersive spectroscopy analysis was performed on 2 selected specimens from each group. All specimens were exposed to a mastication simulator for 1.2×10⁶ cycles and then monotonically loaded to fracture at a crosshead speed of 1 mm/min. The surfaces of a selected fractured specimen were examined at magnifications of ×25 and ×500 with scanning electron microscopy. Conformity to normal distribution was evaluated with the Shapiro-Wilk test. One-way analysis of variance was used to compare the normally distributed initial crack formation load F initial (F_i) and catastrophic failure strength F maximum (F_m) means by group. Weibull statistics were calculated by using the maximum likelihood estimation method. The chi-square test was used to compare shape and scale parameters (α=.05).

RESULTS

The mean F_m values were fail1878.9 N for Upcera, 2177.8 N for BruxZir, and 2229.4 N for FireZr. Upcera and BruxZir showed statistically significant differences for the F_m mean values (P=.039). The differences between the fracture type distributions according to the groups were statistically similar (P>.05). For F_i, Upcera presented the highest Weibull modulus value (2.199), FireZr had the lowest (1.594), while for F_m, BruxZir had the highest Weibull modulus value (9.267) and FireZr the lowest (6.572).

CONCLUSIONS

Using the zirconia materials BruxZir, FireZr, and Upcera resulted in high F_m values after aging procedures. With all materials, the fractures were most commonly found in the connector areas in the tested FPDs.

A multicenter randomized controlled clinical pilot study of buccally micro-veneered lithium-disilicate and zirconia crowns supported by titanium base abutments: 1-year outcomes

OBJECTIVES

To investigate survival rates, technical and biologic outcomes of buccally micro-veneered all-ceramic single implant crowns.

MATERIAL AND METHODS

Sixty subjects randomly received immediately or early placed implants. Crowns out of lithium-disilicate (n = 30) and zirconia-ceramic (n = 30) were bonded to titanium-base-abutments. Restorations were inspected at baseline (BL) and during follow-up visits (6, 12 months). Technical and biologic parameters were recorded. Data were analysed descriptively. Differences between groups were tested with Student's t-test. Paired T-test was used when comparing data from the same implant or tooth over time. Linear model repeated measures were used to test differences between materials over time. Differences in counts were evaluated using Pearson Chi-square test. The level of significance was at p < .05.

RESULTS

After a mean observation time of 13.2 ± 2.4 months, 54 restorations were re-examined. The implant survival rate was 98.3%, and the restoration survival rate was 100%. One early implant failure occurred. Two minor chippings occurred in lithium-disilicate restorations. No chippings or fractures occurred in any zirconia restorations at 1 year (0%). The technical complication rate was 3.7%, with 7.7% complications among the lithium-disilicate restorations and no differences between the two materials (p = .558). At 1-year follow-up, mean Bleeding on Probing (BOP) was higher at implants (0.27 ± 0.3) than adjacent teeth (0.17 ± 0.18) (p = .046) with no differences between materials (p = .36). Differences in pocket probing depth (PPD) between implants and adjacent teeth were significant (p < .01). Jemt Index improved significantly from BL to 1-y-follow-up (p < .001).

CONCLUSIONS

Preliminary results were good, suggesting that the ceramic type does not impact technical and biologic parameters.

Fatigue strength of 5Y-FSZ: glazing and polishing effects

OBJECTIVE

The aim of this study was to evaluate the effect of four different finishing procedures on the fatigue strength of a fully stabilized zirconia (5Y-FSZ) material.

MATERIALS AND METHODS

Disc-shaped specimens of a 5Y-FSZ (Katana UTML, Kuraray Noritake) were made (ISO 6872-2015), grinded with 600- and 1200-grit silicon carbide paper, sintered as recommended, and randomly assigned into four groups according to the finishing technique: C (control, as-sintered), P (polished with polishing rubbers), G (glaze application - powder/liquid technique), and PG (polished with polishing rubbers + glaze application - powder/liquid). Then fatigue strength (staircase method), X-ray diffraction (XRD), and scanning electron microscopy (SEM) analyses were performed.

RESULTS

The C group presented the lowest fatigue strength, while the PG group presented the highest. The P and G groups presented intermediate behavior, presenting similar statistical results. XRD showed similar crystalline phase patterns for all groups. SEM images revealed some changes in the zirconia surface, with the P group presenting some scratches on the surface, while the scratches in the PG group were filled with the glaze material.

CONCLUSION

None of the techniques analyzed in this study impaired the fatigue strength of fully stabilized zirconia. Importantly, the polishing rubbers combined with glaze application (PG group) improved its fatigue strength.

CLINICAL RELEVANCE

The polishing rubbers followed by glaze application improve the fatigue strength in ultra-translucent zirconia.

Wear Behavior of Different Generations of Zirconia: Present Literature

Objective. The wear behavior of the novel zirconia generation is less well understood and may be affected by compositional modifications compared to the conventional zirconia. Materials and Methods. Combinations of keywords such as “zirconia,” “high translucent,” and “wear” were searched in PubMed and Google Scholar databases up to May 2021. The total of 23 relevant articles was selected according to inclusion criteria. Results. Reports show comparable wear resistance of translucent zirconia to the conventional zirconia despite an increased cubic phase content and lower mean flexural strength. A meticulously polished surface creates the lowest surface roughness, producing favorable zirconia wear resistance and antagonist wear compared to a glazed surface. In comparison to other ceramic materials, zirconia produces the least wear on an enamel antagonist and almost undetectable wear when opposed by zirconia. Wear when paired against resin materials yields a favorable outcome, whereas wear behavior against a metal antagonist varies with the surface hardness of the metal. Conclusions. All zirconia generations are considered wear-friendly to all types of antagonists. Nonetheless, comparative studies on antagonist wear opposing zirconia of different compositions are still limited and further investigation is required.

In-vitro evaluation of marginal and internal fit of 3-unit monolithic zirconia restorations fabricated using digital scanning technologies

PURPOSE

This study aimed to compare the marginal and internal fit of 3-unit monolithic zirconia restorations that were designed by using the data obtained with the aid of intraoral and laboratory scanners.

MATERIALS AND METHODS

For the fabrication of 3-unit monolithic zirconia restorations using impressions taken from the maxillary master cast, plaster cast was created and scanned in laboratory scanners (InEos X5 and D900L). The main cast was also scanned with different intraoral scanners (Omnicam [OMNI], Primescan [PS], Trios 3 [T3], Trios 4 [T4]) (n = 12 per group). Zirconia fixed partial dentures were virtually designed, produced from presintered block, and subsequently sintered. Marginal and internal discrepancy values (in µm) were measured by using silicone replica method under stereomicroscope. Data were statistically analyzed by using 1-way ANOVA and Kruskal Wallis tests (P<.05).

RESULTS

In terms of marginal adaptation, the measurements on the canine tooth indicated better performance with intraoral scanners than those in laboratory scanners, but there was no difference among intraoral scanners (P<.05). In the premolar tooth, PS had the lowest marginal (86.9 ± 19.2 µm) and axial (92.4 ± 14.8 µm), and T4 had the lowest axio-occlusal (89.4 ± 15.6 µm) and occlusal (89.1 ± 13.9 µm) discrepancy value. In both canine and premolar teeth, the D900L was found to be the most marginally and internally inconsistent scanner.

CONCLUSION

Within the limits of the study, marginal and internal discrepancy values were generally lower in intraoral scanners than in laboratory scanners. Marginal discrepancy values of scanners were clinically acceptable (< 120 µm), except D900L.

Effect of mastication simulation on the phase transformation of posterior 3-unit monolithic zirconia fixed dental prostheses

STATEMENT OF PROBLEM

Monolithic zirconia restorations are directly exposed to cyclic loads and temperature changes in the oral cavity after cementation. These stresses may reduce the long-term success of the material by causing uncontrolled phase transformations within the zirconia.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of mastication simulation and different measurement points on the phase transformation of posterior 3-unit monolithic zirconia partial fixed dental prostheses (FDPs) in the posterior region.

MATERIAL AND METHODS

Posterior 3-unit FDPs of monolithic yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP), including BruxZir Shaded (group B), FireZr (group F), and Upcera (group U) (n=10), were machined from presintered blocks. All specimens were exposed to mastication simulation (240 000 cycles/1.7 Hz/50 N). The monoclinic phase content was evaluated by X-ray diffraction (XRD). Phase transformation was measured at the mesial connector (group M), distal connector (group D), and pontic regions (group P) before and after mastication simulation. The relative monoclinic phase amount (Xm) was calculated for all specimens. The data were analyzed by ANOVA and post hoc tests (α=.05).

RESULTS

According to XRD analysis, Xm for all groups and regions showed higher results after aging than before aging (P<.05). Group B has the lowest Xm among the groups. Group B showed a statistically significant difference compared with both group F and group U (P<.05). There was no significant difference between group F and group U (P>.05). When the regions were evaluated regardless of brand and the groups were evaluated in terms of regions, no statistically significant difference was observed between connectors and the pontic region (P>.05).

CONCLUSIONS

Mastication simulation causes an increase in the Xm. However, this increase was unlikely to be clinically significant. There may be differences in phase transformation depending on the contents of the brands and sintering procedures. Variations in the phase quantity were independent of the connector regions and pontic for FDPs.

Effects of abutment tooth and luting agent colors on final color of high-translucent zirconia crowns

PURPOSE

This study aimed to evaluate the effects of the tooth portion evaluated and the colors of the abutment tooth and resin luting agent on the final color of monolithic zirconia crowns.

METHODS

Monolithic zirconia crowns were fabricated for left maxillary central incisors using two shades (A2 and A3) of highly translucent monolithic zirconia disks. A model of the abutment tooth was fabricated using resin core materials (white: W; dentin: D). The color of the crowns was measured with try-in pastes (clear: C; brown: B) as a resin-luting agent substitute. The measurement was performed after placing the crown on the model with the attached abutment tooth with try-in paste. The color of three labial portions (cervical, body, and incisal) was evaluated using a dental spectrophotometer. The color difference (ΔE) between the CIELab values of the zirconia disks and the final me asurement of zirconia crowns was calculated.

RESULTS

The ΔE between the crown of the A2 shade and the zirconia disk of the A2 shade had the highest ΔE value in the body portion with W-B (ΔE=3.92). Similarly, the A3 shade had the highest ΔE value in the cervical portion, with W-B (ΔE=4.27). The results of three-way ANOVA showed that the ΔE values were influenced by the tooth portion evaluated and the color of the abutment tooth.

CONCLUSIONS

The final color of the monolithic zirconia crowns was significantly in fluenced by the tooth portion evaluated and the color of the abutment tooth.

Framework Materials for Full-Arch Implant-Supported Rehabilitations: A Systematic Review of Clinical Studies

The purpose of this systematic review was to investigate the clinical outcomes of frameworks made of different materials in patients with implant-supported full-arch prostheses. A literature search was conducted on MEDLINE, Scopus and Cochrane Library, until the 1st of March 2021, with the following search terms: framework or substructure combined with "dental implants". The outcomes evaluated were: implant and prosthesis survival, bone resorption, biological and technical complications. The Cochrane Handbook for Systematic Reviews of Interventions was employed to assess the risk of bias in randomized clinical trials. The Newcastle-Ottawa quality assessment scale was used for non-randomized studies. In total, 924 records were evaluated for title and abstract, and 11 studies were included in the review: 4 clinical randomized trials and 7 cohort studies. The framework materials investigated were: gold alloy, titanium, silver-palladium alloy, zirconia and polymers including acrylic resin and carbon-fiber-reinforced composites. High implant and prosthetic cumulative survival rates were recorded by all included studies. Various materials and different fabrication techniques are now available as alternatives to traditional cast metal frameworks, for full-arch implant-supported rehabilitations. Further long-term studies are needed to validate the use of these materials and clarify their specific clinical indications and manufacturing protocols to optimize their clinical outcomes.

Cold Atmospheric Plasma Improves Shear Bond Strength of Veneering Composite to Zirconia

Chipping of veneering is the most common clinical complication for zirconia restorations. Veneering composite could be a promising alternative to renew restorations. Zirconia discs (3-YSZ) were prepared with varying surface treatments and bonded to indirect composite as follows: air abrasion and Scotchbond Universal (A/SU); air abrasion and Clearfil Ceramic Primer (A/C); air abrasion and MKZ Primer (A/M); air abrasion and Monobond Plus (A/MP); silica-coating and Scotchbond Universal (S/SU); air abrasion (AP/SU), additional cold atmospheric plasma treatment, and Scotchbond Universal. An indirect composite material was then applied to the zirconia specimens. Specimens were divided into subgroups for short-term (14 days storage at 37 °C and 5000 thermal cycles) and long-term (250 days storage and 37,500 thermal cycles) artificial aging. Shear bond strength measurement (SBS) was performed, and data were analyzed by Kruskal–Wallis-test and multiple comparison testing with Dunn’s correction (p ≤ 0.05). The median SBS values (MPa) of short- and long-term artificial aging were: 3.09/1.36 (A/SU); 0.77/1.43 (S/SU); 2.82/2.15 (AP/SU); 1.97/1.80 (A/C); 2.01/1.58 (A/M); and 1.70/1.68 (A/MP). For short-term artificial aging A/SU showed the highest median SBS values, whereas in the long-term trial, AP/SU showed the highest values and the difference was significant. A prolonged artificial aging decreased SBS in all groups, except S/SU. In summary, treatment with CAP can improve SBS in the long-term.

Novel CAD-CAM zirconia coping design to enhance the aesthetics and strength for anterior PLZ crowns

BACKGROUND

The aesthetics and strength of anterior porcelain layered zirconia (PLZ) crowns are mainly affected by the zirconia (Zr) coping design. There is a need for a modified design to enhance aesthetics with strength.

OBJECTIVES

The purpose of this study was to compare the fracture resistance of anterior PLZ crowns having modified CAD-CAM Zr coping designs (in terms of thickness and marginal collar designs) with standard Zr copings.

METHODS

Fifty PLZ crowns were fabricated and divided into two groups: Gr 1: Standard Zr Coping (SZC) (control gr) with 0.5 mm thickness (Facial-F, Mesial-M, Distal-D, incisal-I, and Palatal-P) without a collar; Gr 2: Collar Zr Coping (CZC) (test gr) with 2.5 mm collar height on M, D, P and 0.2 mm F and variable facial wall thickness. Subgroups: Gr 2a: (CZC-0.5 mm) facial wall thickness 0.5 mm; Gr 2b: (CZC-0.4 mm) facial wall thickness 0.4 mm; Gr 2c: (CZC-0.3 mm) facial wall thickness 0.3 mm; Gr 2d: (CZC-0.2 mm) facial wall thickness 0.2 mm. The fracture load was determined and analysed using One-way ANOVA and Dunnet test.

RESULTS

The minimum fracture load was 927.36 ± 127.80 N observed for Gr 2c (CZC at 0.3 mm) while the maximum fracture load was 1373.61 ± 146.54 N observed for Gr 2a (CZC at 0.5 mm). A highly significant difference in mean fracture load among various Zr coping groups (p< 0.001) was determined.

CONCLUSIONS

Novel Zr coping design for anterior PLZ crowns can provide better aesthetics with strength. Reducing the thickness of Zr coping in the aesthetic zone to 0.2 mm and providing a modified collar design (2.5 mm collar height on M, D, P, and 0.2 mm F) would provide strength without jeopardizing aesthetics.

Intraoral repair of a chipped porcelain-zirconia restoration

OBJECTIVE

Ceramic fracture is an undesirable outcome of the rehabilitation with fixed partial dentures (FPD), mainly because it may involve additional cost and clinical time for intraoral repair or replacement of the restoration. This clinical report describes a 5 years survival intraoral repair of a chipped porcelain veneered zirconia framework restoration using a resin-based composite.

CLINICAL CONSIDERATIONS

A FPD of porcelain veneered zirconia was made. After 18 months, the FPD presented a porcelain chip (porcelain fracture without exposure to the zirconia structure) on the buccal side of the pontic. An epoxy resin replica of the fractured surface was obtained and was examined under scanning electron microscopy. Fracture origin was found at the cervical area of the pontic. Intraoral repair by bonding the chipped fragment back in place was performed. After 15 days, the porcelain fragment debonded without patient knowledge and the fragment was lost. Then, intraoral repair using composite resin to restore the fractured area was performed and is still in function to date.

CONCLUSIONS

Based on the 5-years survival of the performed intraoral repair, the composite resin reconstruction technique has shown to be an adequate alternative treatment for fractured FPD.

CLINICAL SIGNIFICANCE

A resin composite repair of the fracture site can be performed in one clinical session, using much less time and cost than for the replacement of FPD. This clinical case survived 5 years to date.

A simple 3-point flexural method for measuring fracture toughness of the dental porcelain to zirconia bond and other brittle bimaterial interfaces

PURPOSE

Porcelain fused to zirconia prostheses are widely used, but porcelain chipping, fracture, spalling and delamination are common clinical problems. Conventional bond strength testing is inherently unsuited for studying interfacial failure by cracking in brittle materials. Instead, fracture toughness is a more meaningful parameter because it can assess the robustness of the interface when subjected to loading, but fracture mechanics approaches have only rarely been used. Our purpose was to develop a novel, simple, 3-point flexural methodology and mathematical analysis to measure the fracture toughness of the porcelain to zirconia interface.

METHODS

Equations were derived to estimate the fracture toughness of the bond by computing the interfacial energy release rate for a novel simple 3-point flexural test model. The test was validated using two different configurations of layered zirconia/porcelain beams (n = 10), approximating the dimensions of a fixed dental prosthesis, fabricated from a tetragonal polycrystalline zirconium dioxide partially stabilized with yttria and a feldspathic dental porcelain.

RESULTS

Cracking along the bimaterial interface was produced and measured as a discrete event. Fracture toughness means (standard deviations) computed from the measured energy release rate, for the porcelain to zirconia interface in two different specimen configurations were 7.9 (1.3) and 5.3 (1.6) J/m².

CONCLUSIONS

Equations were derived to measure interfacial fracture toughness of brittle materials using a novel simple 3-point flexural test method. The test was then validated; estimates for the fracture toughness for the porcelain to zirconia bond, overlapped with previously published data derived from more complex 4-point notched tests.

Effect of extrinsic pigmentation and surface treatments on biaxial flexure strength after cyclic loading of a translucent ZrO2 ceramic

OBJECTIVE

To evaluate the influence of extrinsic pigmentation on the biaxial flexural strength and surface topographic of translucent Y-TZP (InCoris TZI - Sirona - USA) subjected to several surface treatments.

METHODS

Sintered zirconia discs-shaped specimens (n=120) (ø:12mm; thickness:1.2mm; ISO 6872) were prepared and divided (n=15) according to various factors: "extrinsic pigmentation" (n: without; p: with) and "surface treatments" (C: control - as sintered; A: abraded with silica-coated alumina particles (30μm); G: glazed with a thin film of low-fusing porcelain glaze; GH: glazed and etched with 10% hydrofluoridric acid for 60s. Mechanical cycling (1.2×106 cycles, 200N, 3.8Hz) and flexural strength test (1mm/min - 1000kg cell) were performed. Two-way ANOVA and Tukey's were used for statistical test (α=0.05). Weibull analysis was used to evaluate the strength reliability. Samples were analyzed via (1) an optical profilometer to determine the surface roughness (Ra); (2) an X-ray diffraction (XRD) to evaluate phase transformations; and (3) a SEM equipped with an energy dispersive X-ray spectroscopy (EDX) to elucidate morphological properties and chemical compositions.

RESULTS

Regardless of the surface treatment (p=0.5459) (Cn: 560.16MPa; Gn: 573.36MPa; An: 643.51MPa; GHn: 542.94MPa; Cp: 628.04MPa; Gp: 641.90MPa; Ap: 554.47MPa; GHp :602.84MPa) and extrinsic pigmentation (p=0.1280) there was no difference in the flexural strength among the experimental groups. According to the XRD analysis, phase transformations occurred in the An group (t→m) and in Ap group (t→c). Surface roughness was affected by surface treatments (An - p=0.001) and extrinsic pigmentation (Gp - p=0.001).

SIGNIFICANCE

The biaxial flexural strength of the tested samples was not affected neither by surface treatments nor by pigmentation, although it can cause phase transformation and promote surface roughness.

A comparative evaluation of fracture load of monolithic and bilayered zirconia crowns with and without a cervical collar: an in vitro study

Introduction

The use of zirconia based all-ceramic restorations are preferred nowadays owing to superior biologic and esthetic properties. However, these restorations have also reported higher incidences of fracture and chipping. The clinical success may be enhanced by optimizing the core design, through the introduction of monolithic zirconia, or the layered crowns can be strengthened by adding the cervical collar to them.

Objective

This study was performed with the objective to compare and evaluate the fracture load of monolithic and bilayered zirconia crowns with and without a cervical collar.

Methods

A prospective observational study was carried out to compare 45 fabricated zirconia crowns of three different designs on a customized metal mould. The samples were oriented on the metal mould and subjected to confocal microscope for the evaluation of marginal integrity followed by cementing the crown on the metal mould and subjecting it to the universal testing machine for the analysis for the flexural strength. Data were analyzed using one way Anova and t- test for inter and intra groups. The significance level was set at P ≤ 0.05.

Results

The monolith zirconia crowns and layered zirconia crowns with cervical collar reported more flexural strength.

Conclusion

The amount of force required to fracture the zirconia crowns was higher in the case of monolith zirconia crown and layered zirconia crown with cervical collar as compared to the layered zirconia crown without cervical collar.

Complete rehabilitation of patients with bruxism by veneered and non-veneered zirconia restorations with an increased vertical dimension of occlusion: an observational case-series study

PURPOSE

To assess the clinical performance of the complete rehabilitation of a series of patients with bruxism treated by teeth- and implant-supported veneered and non-veneered zirconia restorations with an increased vertical dimension of occlusion (VDO).

METHODS

Ten patients with bruxism, aged 62-70 years, were treated with 108 veneered and 142 non-veneered zirconia restorations and attended the recall appointment. The mean observation period was 28.2 (±16.8) months. The patients were identified from records, and clinical details were retrieved from their files. In the recall appointment, the restorations were evaluated using modified California Dental Association (CDA) criteria. The periodontal probing depth, bleeding index, presence of caries and implant survival and success rate were recorded.

RESULTS

No biological complications were recorded for any restorations. The success and survival rate of all implants was 100%. The overall mean survival and success rate of all restorations was 99.6%. In the veneered group, the predominant complication was minor veneer chipping (13.9%) on the incisal edge, which required only polishing (grade 1); in the non-veneered group, the predominant failure was open proximal contacts between the implant restoration and adjacent teeth (9%); only one implant restoration needed repair. One restoration was replaced due to a horizontal tooth fracture.

CONCLUSIONS

Within the limitations of this study, we conclude that the survival and success rate of monolithic zirconia restorations installed in patients with bruxism was excellent, although the veneered zirconia restorations showed a high rate of minor veneer chipping, which required only polishing.

Clinical Results and Technical Complications of Posterior Implant-Supported Modified Monolithic Zirconia Single Crowns and Short-Span Fixed Dental Prostheses: A 2-Year Pilot Study

PURPOSE

The purpose of this clinical trial was to investigate the clinical outcomes of implant-supported modified monolithic zirconia single crowns (SCs) and short-span fixed dental prostheses (FDPs) after a follow-up of 2 years.

MATERIALS AND METHODS

Twenty-seven patients in need of implant-supported SCs or 3-unit FDPs in the posterior maxilla or mandible were consecutively selected for this study. A total of 56 modified monolithic zirconia prostheses including 44 SCs (8 screw-retained, 36 cement-retained) and twelve 3-unit FDPs (5 screw-retained, 7 cement-retained) were included in this study. All patients were followed at 6 months, 12 months, 18 months, and 2 years after placement of the modified monolithic zirconia prostheses. During the follow-up period, all prostheses were evaluated with clinical and radiographic examinations. The following technical parameters were assessed: framework fracture, fracture of veneering porcelain, screw loosening, loss of retention because of prosthesis de-cementation and opposing tooth fracture.

RESULTS

No implant was lost during the follow-up period, yielding a 2-year implant survival of 100%. One FDP failed because of framework fracture. The overall prosthesis survival rate was 98.2% after 2 years of clinical service. During the study, 5 complication events were observed in 3 SCs and one FDP, including one fracture of veneering porcelain and 2 screw loosenings in 3 SCs, and loss of retention and opposing tooth fracture in the same FDP. Therefore, the complication-free rate of prostheses was 91.1%.

CONCLUSION

According to the results of this study, the modified monolithic zirconia design used in this study resulted in a favorable short-term outcome for posterior implant-supported SCs and 3-unit FDPs.

Dental ceramics: a review of new materials and processing methods

The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I) monolithic zirconia restorations; II) multilayered dental prostheses; III) new glass-ceramics; IV) polymer infiltrated ceramics; and V) novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

A load-to-fracture and strain analysis of monolithic zirconia cantilevered frameworks

STATEMENT OF PROBLEM

The dimensions of implant-supported fixed cantilevered prostheses are important to prevent mechanical and biological complications. Information on the optimum thickness and cantilever length for improving the strength of zirconia cantilevered frameworks is limited in the literature.

PURPOSE

The purpose of this in vitro study was to investigate the effect of cantilever length and occlusocervical thickness on the load-to-fracture and strain distribution of zirconia frameworks.

MATERIAL AND METHODS

Twenty-seven rectangular prism-shaped specimens (6 mm thick buccolingually) were fabricated using a computer-aided design and computer-aided manufacturing (CAD-CAM) milling technique. The specimens were prepared in 9 groups (n=3) according to their vertical dimensions (6×6 mm, 8×6 mm, and 10×6 mm) and cantilever loading distance (7 mm, 10 mm, and 17 mm). All specimens were heat treated in a porcelain furnace and thermocycled for 20000 cycles before the tests. Each framework was secured using a clamp attached to the first 20 mm of the framework. A 3-dimensional image correlation technique was used for a full-field measurement of strain during testing. A load-to-fracture test was used until the specimens fractured. Maximum force and principal strain data were analyzed by 2-way analysis of variance using the maximum likelihood estimation method (α=.05).

RESULTS

No statistically significant effects (P>.05) were found for occlusocervical thickness and cantilever length or between them on the strain distribution. The results showed that the effect of occlusocervical thickness and cantilever length was significant on the load to fracture (P<.001). No statistically significant interaction was observed between the 2 factors (P>.05).

CONCLUSIONS

Increased occlusocervical thickness and decreased cantilever length allowed the cantilever to withstand higher loads. The occlusocervical thicknesses and cantilever lengths of zirconia frameworks tested withstood the maximum reported occlusal force. The properties of components in the implant-abutment framework assembly should be considered in the interpretation of these results.

Polymer infiltrated ceramic network structures for resistance to fatigue fracture and wear

OBJECTIVE

To investigate fatigue fracture resistance and wear behavior of a polymer infiltrated ceramic network (PICN) material (ENAMIC, Vita Zahnfabrik).

METHODS

Anatomically shaped ENAMIC monolithic crowns were milled using a CAD/CAM system. The crowns were cemented on aged dentin-like composite abutments (Z100, 3M ESPE) with resin-based cement (Vita DUO Cement, Vita). The specimens were subjected to 2 types of fatigue and wear tests: (1) accelerated sliding-contact mouth-motion step-stress fatigue test (n=24) in water; and (2) long-term sliding-contact mouth-motion fatigue/wear test using a clinically relevant load (P=200N, n=8) in water. Failure was designated as chip-off or bulk fracture. Optical and scanning electron microscopes were used to examine the occlusal surface and subsurface damage, as well as to reveal the material's microstructure. In addition, wear volume and depth were measured by X-ray micro-computed tomography.

RESULTS

For accelerated mouth-motion step-stress fatigue testing, 3 out of the 24 ENAMIC crowns fractured following cyclic loading up to 1700N. Minor occlusal damage and contact-induced cone cracks were observed in all surviving specimens, but no flexural radial cracks were seen. For long-term mouth-motion fatigue/wear testing under a 200N load in water, a small wear scar without significant cracks was observed in all 8 tested ENAMIC crowns.

SIGNIFICANCE

Monolithic CAD/CAM ENAMIC crowns showed superior resistance to sliding-contact fatigue fracture and wear.

Complete-arch implant-supported monolithic zirconia fixed dental prostheses: A systematic review

STATEMENT OF PROBLEM

Monolithic zirconia prostheses are emerging as a promising option in the implant-based rehabilitations of edentulous patients, yet their clinical performance is not fully documented.

PURPOSE

The purpose of this systematic review was to assess the clinical performance of complete-arch implant-supported monolithic zirconia fixed dental prostheses.

MATERIAL AND METHODS

The electronic databases PubMed, Science Direct, and Cochrane Library were searched for clinical studies on complete-arch implant-supported monolithic zirconia fixed dental prostheses. Human studies with a mean follow-up of at least 1 year and published in an English-language peer-reviewed journal up to June 2015 were included. Two independent examiners conducted the search and the review process.

RESULTS

The search generated 903 titles. Eighteen qualifying studies were retrieved for full-text evaluation. Nine studies were included on the basis of preestablished criteria. Eight studies reported satisfactory clinical and esthetic outcomes. One study demonstrated prosthesis failure. Clinical studies are lacking on the long-term outcome of complete-arch implant-supported monolithic zirconia prostheses.

CONCLUSIONS

Complete-arch dental implant restoration with monolithic zirconia is associated with high short-term success. Despite the many advantages and short-term favorable reports, studies of longer duration are necessary to validate the broad application of this therapy.

Wear performance of bovine tooth enamel against translucent tetragonal zirconia polycrystals after different surface treatments

The wear performances of bovine tooth enamel (BTE) against translucent tetragonal zirconia polycrystals (TZP) compared to that of feldspar porcelain and the influence of surface treatments of translucent TZP were investigated by the two-body wear test. Translucent TZP and feldspar porcelain were used as hemisphere abrader specimens with a radius of curvature of 5 mm; flat BTE surfaces were used as substrate specimens. The cross-sectional area of the worn surfaces of the substrates and the wear volume of the antagonist abraders were measured. Surface roughness, hardness and coefficient of friction as well as SEM observations and EPMA analyses were also performed to investigate the underlying mechanism of wear. The results suggested that BTE is less susceptible to wear when translucent TZP is used as the antagonist in contrast to the use of feldspar porcelain, and that surface treatment of the TZP abraders significantly influenced the wear of BTE substrates.

Laser all-ceramic crown removal-a laboratory proof-of-principle study-phase 2 crown debonding time

BACKGROUND AND OBJECTIVES

The removal of all-ceramic crowns is a time consuming procedure in the dental office. Little research has been done in alternative removal techniques for all-ceramic crowns. The objective of the second phase of this proof-of-principle laboratory pilot study was to evaluate whether Ivoclar Vivadent all-ceramic crowns can be efficiently removed from natural teeth without damage to the underlying tooth structure using an Erbium laser.

STUDY DESIGN/MATERIALS AND METHODS

The ceramic materials used were IPS E.max CAD Lithium-disilicate (LS2 ) (E.max CAD) and IPS E.max ZirCAD Zirconium-oxide (ZrO2 ) (ZirCAD) (Ivoclar, Vivadent, Liechtenstein). Molars, either as stand-alone teeth or placed in an artificial row of teeth, were prepared to receive all-ceramic crowns. Copings and full contour crowns with either featheredge or regular margins were produced. The all-ceramic crowns were bonded to the teeth with Ivoclar Multilink Automix. The time for Er:YAG laser debonding of each crown was then measured. The Er:YAG (LiteTouch, Syneron, Yokneam, Israel) was used with an 1,100 µm diameter fiber tip with energies up to 600 mJ per pulse (wavelength 2,940 nm, 10 Hz repetition rate, pulse duration 100 µs at 126 mJ/pulse, and 400 µs at 590 mJ/pulse). The irradiation was applied at a distance of 10 mm from the crown surface following a defined pattern. Air-water spray was applied to the crowns at a rate of 67 ml/minute.

RESULTS

All of the all-ceramic crowns were successfully debonded with the laser. On average, an all-ceramic E.max CAD crown was debonded in 190 ± 92 seconds (average ± SD). The debonding time for ZirCAD featheredge crowns was 226 ± 105 seconds and for ZirCAD crowns with regular margins it was 312 ± 102 seconds. No crowns fractured and no damage to the underlying dentin was detected. The bonding cement deteriorated due to the Er:YAG irradiation. Additionally, no carbonization at the dentin/cement interface was observed.

CONCLUSION

Er:YAG laser energy can successfully be used to efficiently debond all-ceramic full contour crowns from natural teeth without damage to the underlying tooth structure. Lasers Surg. Med. 46:636-643, 2014. © 2014 Wiley Periodicals, Inc.

Laser all-ceramic crown removal-a laboratory proof-of-principle study-phase 1 material characteristics

BACKGROUND AND OBJECTIVES

The removal of all-ceramic crowns is a time consuming and destructive procedure in the dental office. The removal of all-ceramic crowns using Er:YAG lasers has not been previously described in the scientific literature. The objective of this laboratory proof-of-principle study was to evaluate whether with regards to absorption and transmission characteristics of bonding cements and ceramics all-ceramic crowns can be removed from natural teeth using an Erbium laser.

STUDY DESIGN/MATERIALS AND METHODS

The Fourier Transform Infrared Spectroscopy (FTIR) was used on flat ceramic samples (IPS Empress Esthetic (EE), E.max CAD, and E.max ZirCAD) to assess which infrared laser wavelengths transmit through the ceramics. Additionally, FTIR spectra for four bonding cements (Variolink Veneer, Variolink II, Multilink Automix, and SpeedCEM) were obtained. The Er:YAG laser energy transmission (wavelength 2,940 nm, 10 Hz repetition rate, pulse duration 100 µs at 126 mJ/pulse to 300 µs at 508 mJ/pulse) through different ceramic thicknesses was measured. Ablation thresholds for bonding cements were determined. Cement samples were directly irradiated or laser light was transmitted through ceramic samples.

RESULTS

While the ceramics did not show any characteristic water absorption bands in the FTIR, all bonding cements showed a broad H2 O/OH absorption band. Some cements exhibited a distinct absorption peak at the Er:YAG laser emission wavelength. Depending on the ceramic thickness, EE and E.max CAD ceramics transmitted between 21 and 60% of the incident Er:YAG energy, with E.max CAD transmitting more energy than EE at comparable thicknesses. In contrast, E.max ZirCAD transmitted only 5-10% of the incident energy. Initial signs of cement deterioration occurred at 1.3-2.6 J/cm(2) . Multilink Automix, SpeedCEM, and Variolink II started ablation at 4.4-4.7 J/cm(2) . Variolink Veneer needed 44% less energy for ablation.

CONCLUSION

Er:YAG laser energy can be transmitted through all-ceramic materials and those transmitted energies are sufficient for ablation of bonding cements.

An esthetics rehabilitation with computer-aided design/ computer-aided manufacturing technology

AIM

This paper describes a case of a rehabilitation involving Computer Aided Design/Computer Aided Manufacturing (CAD-CAM) system in implant supported and dental supported prostheses using zirconia as framework.

BACKGROUND

The CAD-CAM technology has developed considerably over last few years, becoming a reality in dental practice. Among the widely used systems are the systems based on zirconia which demonstrate important physical and mechanical properties of high strength, adequate fracture toughness, biocompatibility and esthetics, and are indicated for unitary prosthetic restorations and posterior and anterior framework.

CASE DESCRIPTION

All the modeling was performed by using CAD-CAM system and prostheses were cemented using resin cement best suited for each situation.

CONCLUSION

The rehabilitation of the maxillary arch using zirconia framework demonstrated satisfactory esthetic and functional results after a 12-month control and revealed no biological and technical complications.

CLINICAL SIGNIFICANCE

This article shows the important of use technology CAD/CAM in the manufacture of dental prosthesis and implant-supported.

Fracture force of cantilevered zirconia frameworks: an in vitro study

STATEMENT OF PROBLEM

Little evidence is available showing the effect of connector dimension and cantilever length on the ultimate fracture force of computer-aided design/computer-aided manufacturing (CAD/CAM) zirconia implant frameworks.

PURPOSE

The purpose of the study was to determine the impact of variations in the cross-sectional dimension of connector sites and variations in the effective cantilever length (load point) on zirconia implant frameworks. This would allow verification of the fracture force with 2 proposed mathematical models.

MATERIAL AND METHODS

Forty zirconia implant-supported frameworks with 12-mm distal cantilevers were divided into 4 equal test groups (n=10). Connector dimensions (3×5 mm, 3×4 mm) and cantilever loading distance (7 mm, 10 mm) were tested for ultimate fracture force. A 2-way analysis of variance (ANOVA) was used to examine the ultimate fracture force and examine the relationship between connector dimension and ultimate fracture force. The data obtained from all 4 groups were compared and verified with calculations from 2 theoretical mathematical models.

RESULTS

Two-way ANOVA revealed significant effects for cross-sectional area connector dimension on fracture force (P<.001) and cantilever length (P=.009). No statistically significant interaction was observed between the 2 factors (P=.229). The observed data were consistent with the data from the proposed mathematical models, with group comparisons showing no statistical significance. The largest difference between the mathematical results and mathematical models was in the 7 mm 3×5 mm group of the fixed cantilever bending model (P=.032). The predominant mode of failure was fracture of the zirconia framework, without damage or plastic deformation of the abutment screws or implant analogs. The 10 mm 3×5 mm specimens fractured at a mean load of 923.7 ±234.5 N; the 10 mm 3×4 mm specimens at a mean load of 474.8 ±122.9 N; the 7 mm 3×5 mm specimens at a mean load of 1011.7 ±185.3 N; and the 7 mm 3×4 mm specimens at a mean load of 700.9 ±152.4 N.

CONCLUSIONS

Zirconia implant frameworks loaded 7 mm from the distal abutment failed at higher fracture loads than specimens loaded 10 mm from the distal abutment. Zirconia implant frameworks with cross-sectional area connector dimensions of 3×5 mm failed at higher fracture loads than specimens with cross-sectional area connector dimensions of 3×4 mm. No statistically significant interaction was observed between the cross-sectional connector area dimension and cantilever length. Calculations from the mathematical models closely approximated the observed data, which supports the use of the mathematical models as a predictor of fracture force.