Performance of ultrafiltration membranes in ethanol–water solutions: effect of membrane conditioning

Alternate solvent for soybean oil extraction based on extractability and membrane solvent recovery

Ethyl acetate, acetone, 2-propanol, 1-propanol, and ethanol were screened among the class 3 category solvents as an alternative to hexane based on operational and occupational safety and bio-renewability potential. All five solvents exhibited higher extractability (22.3 to 23.2%) than hexane (21.5%) with soybean flour. Additionally, there was no significant difference in the fatty acid and triacylglycerol (TAG) composition of the oils extracted using alternate solvents and hexane, indicating the oil quality was not affected. More importantly, ethyl acetate (2.1%) resulted in a marginally higher yield of TAG, while 2-propanol showed a nearly equal yield to hexane. Further, membrane desolventizing was attempted to mitigate the limitations of higher thermal energy requirements. One of the polydimethylsiloxane membranes exhibited good selectivity (TAG rejection 85.8%) and acceptable flux (59.3 L·m-2·h-1) with an ethyl acetate miscella system. Under plant-simulated recirculation conditions, a two-stage membrane process reduced the oil content in permeate to 2.5%. The study revealed that ethyl acetate could potentially replace hexane, considering its higher TAG extractability and suitability for the membrane-augmented solvent recycling process in the extraction plants.

Membrane-Based Preparation Process and Antioxidant and Anti-AGEs Activities of a Novel Propolis Ultrafiltrate

Propolis is one functional supplement with hundreds of years of usage. However, it's rarely consumed directly for its resinous property. Herein, a pre-treated process which can remove the impurity while preserve its bioactivities is needed to maximise its therapeutic opportunities. In the present study, a membrane-based ultrafiltration process was developed on a KM1812-NF experimental instrument. Using Brazilian green propolis as testing material, all experimental steps and parameters were sequentially optimized. In addition, a mathematical model was developed to fit the process. As a result, the optimum solvent was 60 % ethanol adjusted to pH 8-9, while the optimum MWCO (molecular weight cut-off) value of membrane was 30 KDa. The membrane filtration dynamic model fitted with the function y=(ax+b)/(1+cx+dx2 ). The resulting propolis ultrafiltrate from Brazilian green propolis, termed P30K, contains the similar profile of flavonoids and phenolic acids as raw propolis. Meanwhile, the ORAC (oxygen radical absorbance capacity) value of P30K is 11429.45±1557.58 μM TE/g and the IC50 value of inhibition of fluorescent AGEs (advanced glycation end products) formation is 0.064 mg/mL. Our work provides an innovative alternative process for extraction of active compounds from propolis and reveals P30K as an efficient therapeutic antioxidant.

Recovery of free volume in PIM-1 membranes through alcohol vapor treatment

Physical aging is currently a major obstacle for the commercialization of PIM-1 membranes for gas separation applications. A well-known approach to reversing physical aging effects of PIM-1 membranes at laboratory scale is soaking them in lower alcohols, such as methanol and ethanol. However, this procedure does not seem applicable at industrial level, and other strategies must be investigated. In this work, a regeneration method with alcohol vapors (ethanol or methanol) was developed to recover permeability of aged PIM-1 membranes, in comparison with the conventional soaking-in-liquid approach. The gas permeability and separation performance, before and post the regeneration methods, were assessed using a binary mixture of CO2 and CH4 (1:1, v:v). Our results show that an 8-hour methanol vapor treatment was sufficient to recover the original gas permeability, reaching a CO2 permeability > 7000 barrer.

Nature-inspired chemistry toward hierarchical superhydrophobic, antibacterial and biocompatible nanofibrous membranes for effective UV-shielding, self-cleaning and oil-water separation

Fabrication of environmental-friendly, low-cost, and free-standing superhydrophobic nanofibrous membranes with additional functionalities such as self-cleaning and UV-shielding properties is highly demanded for oil-water separation. Herein, we describe the preparation of multifunctional superhydrophobic nanofibrous membrane by using a facile and novel nature-inspired method, i.e., plant polyphenol (tannic acid) metal complex is introduced to generate rough hierarchical structures on the surface of an electrospun polyimide (PI) nanofibrous membrane, followed by modification of poly (dimethylsiloxane) (PDMS). Taking an as-prepared tannic acid - Al³⁺-based superhydrophobic membrane as an example, it not only exhibits anti-impact, low-adhesive and self-cleaning functions, but also presents excellent performance in the separation of various oil-water mixtures. A high flux up to 6935 l m^-2 h^-1 with a separation efficiency of over 99% and the oil contents in water below 5 ppm is obtained even after repeating use for twenty separation cycles. Additionally, the membrane exhibits excellent UV-shielding property, attributing to the inherent UV-absorbing ability of tannic acid. Furthermore, the membrane also possesses additional properties including antibacterial activity, good biocompatibility, robust mechanical strength, and excellent resistance to various harsh conditions. These attractive properties of the as-prepared membrane make it a promising candidate for potential applications in industrial oil-contaminated water treatments and oil-water separation.

Perfluorinated Compounds as Test Media for Porous Membranes

We suggest a failure-free method of porous membranes characterization that gives the researcher the opportunity to compare and characterize properties of any porous membrane. This proposal is supported by an investigation of eight membranes made of different organic and inorganic materials, with nine different perfluorinated compounds. It was found that aromatic compounds, perfluorobenzene, and perfluorotoluene, used in the current study show properties different from other perfluorinated aliphatics. They demonstrate extreme deviation from the general sequence indicating the existence of π-π-interaction on the pore wall. The divergence of the flow for cyclic compounds from ideal e.g., linear compounds can be an indication of the pore dimension.

Exploring and Exploiting the Effect of Solvent Treatment in Membrane Separations

It is well-known that solvent treatment and preconditioning play an important role in rejection and flux performance of membranes due to solvent-induced swelling and solvent adsorption. Investigations into the effect of solvent treatment are scarce and application specific, and were limited to a few solvents only. This study reveals the trend in solvent treatment based on solvent polarity in a systematic investigation with the aim to harness such effect for intensification of membrane processes. Nine solvents with polarity indices ranging from 0.1 to 5.8 (hexane to acetonitrile) were used as treatment and process solvents on commercial Borsig GMT-oNF-2, Evonik Duramem 300, and emerging tailor-made polybenzimidazole membranes. TGA-GCMS, HS-GC-FID, and NMR techniques were employed to better understand the effect of solvent treatment on the polymer matrix of membranes. In this work, apart from the solvent treatment's direct effect on the membrane performance, a subsequent indirect effect on the ultimate separation process was observed. Consequently, a pharmaceutical case study employing chlorhexidine disinfectant and antiseptic was used to demonstrate the effect of solvent treatment on the nanofiltration-based purification. It is shown that treatment of polybenzimidazole membranes with acetone resulted in a 25% increase in product recovery at 99% impurity removal. The cost of the process intensification is negligible in terms of solvent consumption, mass intensity, and processing time.

Preparation and characterization of a novel highly hydrophilic and antifouling polysulfone/nanoporous TiO2 nanocomposite membrane

In this research, novel ultrafiltration nanocomposite membranes were prepared by incorporating self-synthesized nanoporous titanium dioxide (NTiO2) nanoparticles into polysulfone. The surface of the nanoparticle was treated with a silane-based modifier to improve its distribution in the host polymer. Atomic-force microscopy, scanning electron microscopy, Fourier transform infrared spectroscopy, Brunauer-Emmett-Teller, transmission electron microscopy, energy-dispersive x-ray spectroscopy, porosity and contact angle tests were conducted to characterize the properties of the particles as well as the fabricated nanocomposite membranes. The effects of the nanoparticle incorporation were evaluated by conducting ultrafiltration experiments. It was reported that the membrane pure water flux was increased with increasing NTiO2 loading owing to the high porosity of the nanoparticles embedded and/or formation of enlarged pores upon addition of them. The antifouling capacity of the membranes was also tested by ultrafiltration of bovine serum albumin fouling solution. It was found that both water flux and antifouling capacity tended to reach desired level if the NTiO2 added was at optimized loading.

Antifouling, high-flux nanofiltration membranes enabled by dual functional polydopamine

A facile method for fabricating antifouling and high-flux nanofiltration (NF) membranes was developed based on bioinspired polydopamine (PDA). Polyethersulfone (PES) ultrafiltration membrane as the support was first deposited a thin PDA layer and then chemically modified by a new kind of fluorinated polyamine via Michael addition reaction between fluorinated polyamine and quinone groups of PDA. PDA coating significantly reduced the pore sizes of the PES support membrane and endowed the NF membrane with high separation performance (flux about 46.1 L/(m(2) h) under 0.1 MPa, molecular weight cutoff of about 780 Da). The grafted fluorinated polyamine on the PDA layer could form low free energy microdomains to impede the accumulation/coalescence of foulants and lower the adhesion force between foulants and the membrane, rendering the membrane surface with prominent fouling-release property. When foulant solutions (including bovine serum albumin, oil and humic acid) were filtered, the resultant NF membrane exhibited excellent antifouling properties (the minimal value of total flux decline ratio was ∼8.9%, and the flux recovery ratio reached 98.6%). It is also found that the structural stability of the NF membrane could be significantly enhanced due to the covalent bond and other intermolecular interactions between the PDA layer and the PES support.

Advancement in electrospun nanofibrous membranes modification and their application in water treatment

Water, among the most valuable natural resources available on earth, is under serious threat as a result of undesirable human activities: for example, marine dumping, atmospheric deposition, domestic, industrial and agricultural practices. Optimizing current methodologies and developing new and effective techniques to remove contaminants from water is the current focus of interest, in order to renew the available water resources. Materials like nanoparticles, polymers, and simple organic compounds, inorganic clay materials in the form of thin film, membrane or powder have been employed for water treatment. Among these materials, membrane technology plays a vital role in removal of contaminants due to its easy handling and high efficiency. Though many materials are under investigation, nanofibers driven membrane are more valuable and reliable. Synthetic methodologies applied over the modification of membrane and its applications in water treatment have been reviewed in this article.

Quorus bioreactor: a new perfusion-based technology for microbial cultivation

: This chapter briefly reviews perfusion-based cultivation solutions used in biomanufacturing. It further introduces the innovative single-use Quorus Bioreactor, which was designed for the efficient cultivation of nontraditional production cell types. The Quorus Bioreactor design, process control, and productivity are described. Case studies are presented using Aspergillus niger and Lactococcus lactis as model organisms to demonstrate process flexibility, efficiency, and scalability.