1
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Wohlleben W, Bossa N, Mitrano DM, Scott K. Everything falls apart: How solids degrade and release nanomaterials, composite fragments, and microplastics. NanoImpact 2024:100510. [PMID: 38759729 DOI: 10.1016/j.impact.2024.100510] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/03/2024] [Revised: 05/05/2024] [Accepted: 05/08/2024] [Indexed: 05/19/2024]
Abstract
To ensure the safe use of materials, one must assess the identity and quantity of exposure. Solid materials, such as plastics, metals, coatings and cements, degrade to some extent during their life cycle, and releases can occur during manufacturing, use and end-of-life. Releases (e.g., what is released, how does release happen, and how much material is released) depend on the composition and internal (nano)structures of the material as well as the applied stresses during the lifecycle. We consider, in some depth, releases from mechanical, weathering and thermal stresses and specifically address the use cases of fused-filament 3D printing, dermal contact, food contact and textile washing. Solid materials can release embedded nanomaterials, composite fragments, or micro- and nanoplastics, as well as volatile organics, ions and dissolved organics. The identity of the release is often a heterogenous mixture and requires adapted strategies for sampling and analysis, with suitable quality control measures. Control materials enhance robustness by enabling comparative testing, but reference materials are not always available as yet. The quantity of releases is typically described by time-dependent rates that are modulated by the nature and intensity of the applied stress, the chemical identity of the polymer or other solid matrix, and the chemical identity and compatibility of embedded engineered nanomaterials (ENMs) or other additives. Standardization of methods and the documentation of metadata, including all the above descriptors of the tested material, applied stresses, sampling and analytics, are identified as important needs to advance the field and to generate robust, comparable assessments. In this regard, there are strong methodological synergies between the study of all solid materials, including the study of micro- and nanoplastics. From an outlook perspective, we review the hazard of the released entities, and show how this informs risk assessment. We also address the transfer of methods to related issues such as tyre wear, advanced materials and advanced manufacturing, biodegradable polymers, and non-solid matrices. As the consideration of released entities will become more routine in industry via lifecycle assessment in Safe-and-Sustainable-by-Design practices, release assessments will require careful design of the study with quality controls, the use of agreed-on test materials and standardized methods where these exist and the adoption of clearly defined data reporting practices that enable data reuse, meta-analyses, and comparative studies.
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Affiliation(s)
- Wendel Wohlleben
- BASF SE, Dept. of Analytical and Materials Science, 67056 Ludwigshafen, Germany.
| | - Nathan Bossa
- TEMAS Solutions GmbH, Lätterweg 5, 5212 Hausen, Switzerland; Department of Civil & Environmental Engineering, Duke University, Durham, NC 27708, United States
| | - Denise M Mitrano
- Environmental Systems Science Department, ETH Zurich, Universitätstrasse 16, 8092 Zurich, Switzerland
| | - Keana Scott
- Materials Measurement Science Division, National Institute of Standards and Technology, 100 Bureau Drive, MS-8372, Gaithersburg, MD 20899, United States
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2
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Farcas MT, McKinney W, Mandler WK, Knepp AK, Battelli L, Friend SA, Stefaniak AB, Service S, Kashon M, LeBouf RF, Thomas TA, Matheson J, Qian Y. Pulmonary evaluation of whole-body inhalation exposure of polycarbonate (PC) filament 3D printer emissions in rats. J Toxicol Environ Health A 2024; 87:325-341. [PMID: 38314584 DOI: 10.1080/15287394.2024.2311170] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/06/2024]
Abstract
During fused filament fabrication (FFF) 3D printing with polycarbonate (PC) filament, a release of ultrafine particles (UFPs) and volatile organic compounds (VOCs) occurs. This study aimed to determine PC filament printing emission-induced toxicity in rats via whole-body inhalation exposure. Male Sprague Dawley rats were exposed to a single concentration (0.529 mg/m3, 40 nm mean diameter) of the 3D PC filament emissions in a time-course via whole body inhalation for 1, 4, 8, 15, and 30 days (4 hr/day, 4 days/week), and sacrificed 24 hr after the last exposure. Following exposures, rats were assessed for pulmonary and systemic responses. To determine pulmonary injury, total protein and lactate dehydrogenase (LDH) activity, surfactant proteins A and D, total as well as lavage fluid differential cells in bronchoalveolar lavage fluid (BALF) were examined, as well as histopathological analysis of lung and nasal passages was performed. To determine systemic injury, hematological differentials, and blood biomarkers of muscle, metabolic, renal, and hepatic functions were also measured. Results showed that inhalation exposure induced no marked pulmonary or systemic toxicity in rats. In conclusion, inhalation exposure of rats to a low concentration of PC filament emissions produced no significant pulmonary or systemic toxicity.
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Affiliation(s)
- Mariana T Farcas
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
- Pharmaceutical and Pharmacological Sciences, School of Pharmacy, West Virginia University, Morgantown, WV, USA
| | - Walter McKinney
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - W Kyle Mandler
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Alycia K Knepp
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Lori Battelli
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Sherri A Friend
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | | | - Samantha Service
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Michael Kashon
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Ryan F LeBouf
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Treye A Thomas
- Office of Hazard Identification and Reduction, U.S. Consumer Product Safety Commission, Rockville, MD, USA
| | - Joanna Matheson
- Office of Hazard Identification and Reduction, U.S. Consumer Product Safety Commission, Rockville, MD, USA
| | - Yong Qian
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
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3
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Chuang YS, Berekute AK, Hsu HY, Wei HS, Gong WC, Hsu YY, Tsai CJ, Yu KP. Assessment of emissions and exposure in 3D printing workplaces in Taiwan. J Occup Environ Hyg 2024; 21:270-286. [PMID: 38451632 DOI: 10.1080/15459624.2024.2313655] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/08/2024]
Abstract
Three-dimensional (3D) printing is an emerging and booming industry in Taiwan. Compared to traditional manufacturing, 3D printing has various advantages, such as advanced customization, additive manufacturing, reduced mold opening time, and reduced consumption of precursors. In this study, the real-time monitoring of particulate matter (PM) and total volatile organic compound (TVOC) emissions from various filaments is investigated using fused deposition modeling with material extrusion technology, a liquid-crystal display, a stereolithography apparatus based on vat photopolymerization technology, and binder jetting for occupational settings. An exposure assessment for nearby workers using the 3D printing process was performed, and improvement measures were recommended. Nine 3D printing fields were measured. The generation rate of ultrafine particles ranged from 1.19 × 1010 to 4.90 × 1012 #/min, and the geometric mean particle size ranged from 30.91 to 55.50 nm. The average concentration of ultrafine particles ranged from 2.31 × 103 to 7.36 × 104 #/cm3, and the PM2.5 and PM10 concentrations in each field ranged from 0.74 ± 0.27 to 12.46 ± 5.61 μg/m3 and from 2.39 ± 0.60 to 30.65 ± 21.26 μg/m3, respectively. The TVOC concentration ranged from 0.127 ± 0.012 to 1.567 ± 0.172 ppm. The respiratory deposition (RDUFPs) dose ranged from 2.02 × 1013 to 5.54 × 1014 nm2/day. Depending on the operating conditions, appropriate control and protective measures should be employed to protect workers' health.
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Affiliation(s)
- Yung-Sheng Chuang
- Institute of Environmental and Occupational Health Sciences, National Yang Ming Chiao Tung University, Taipei, Taiwan
| | - Abiyu Kerebo Berekute
- Institute of Environmental and Occupational Health Sciences, National Yang Ming Chiao Tung University, Taipei, Taiwan
- Department of Chemistry, College of Natural and Computational Sciences, Arba Minch University, Arbaminch, Ethiopia
| | - Hsuan-Yu Hsu
- Institute of Environmental Engineering, National Yang Ming Chiao Tung University, Hsinchu City, Taiwan
| | - Ho-Sheng Wei
- Institute of Environmental and Occupational Health Sciences, National Yang Ming Chiao Tung University, Taipei, Taiwan
| | - Wen-Cheng Gong
- Department of Chemistry, College of Natural and Computational Sciences, Arba Minch University, Arbaminch, Ethiopia
| | - Ya-Yuan Hsu
- Institute of Labor, Occupational Safety and Health, Ministry of Labor, New Taipei City, Taiwan
| | - Chuen-Jinn Tsai
- Institute of Environmental Engineering, National Yang Ming Chiao Tung University, Hsinchu City, Taiwan
| | - Kuo-Pin Yu
- Institute of Environmental and Occupational Health Sciences, National Yang Ming Chiao Tung University, Taipei, Taiwan
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4
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Hasan F, Potter PM, Al-Abed SR, Matheson J, Lomnicki SM. Investigating environmentally persistent free radicals (EPFRs) emissions of 3D printing process. Chem Eng J 2024; 480:1-6. [PMID: 38510278 PMCID: PMC10953813 DOI: 10.1016/j.cej.2023.148158] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/22/2024]
Abstract
In recent years, the emission of particles and gaseous pollutants from 3D printing has attracted much attention due to potential health risks. This study investigated the generation of environmentally persistent free radicals (EPFRs, organic free radicals stabilized on or inside particles) in total particulate matter (TPM) released during the 3D printing process. Commercially available 3D printer filaments, made of acrylonitrile-butadiene-styrene (ABS) in two different colors and metal content, ABS-blue (19.66 μg/g Cu) and ABS-black (3.69 μg/g Fe), were used for printing. We hypothesized that the metal content/composition of the filaments contributes not only to the type and number of EPFRs in TPM emissions, but also impacts the overall yield of TPM emissions. TPM emissions during printing with ABS-blue (11.28 μg/g of printed material) were higher than with ABS-black (7.29 μg/g). Electron paramagnetic resonance (EPR) spectroscopy, employed to measure EPFRs in TPM emissions of both filaments, revealed higher EPFR concentrations in ABS-blue TPM (6.23 × 1017 spins/g) than in ABS-black TPM (9.72 × 1016 spins/g). The presence of copper in the ABS-blue contributed to the formation of mostly oxygen-centered EPFR species with a g-factor of ~2.0041 and a lifetime of 98 days. The ABS-black EPFR signal had a lower g-factor of ~2.0011, reflecting the formation of superoxide radicals during the printing process, which were shown to have an "estimated tentative" lifetime of 26 days. Both radical species (EPFRs and superoxides) translate to a potential health risk through inhalation of emitted particles.
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Affiliation(s)
- Farhana Hasan
- Department of Environmental Sciences, Louisiana State University, Baton Rouge, LA 70803, USA
| | - Phillip M. Potter
- U.S. Environmental Protection Agency, Office of Research and Development, Center for Environmental Research and Emergency Response, Cincinnati, OH 45268, USA
| | - Souhail R. Al-Abed
- U.S. Environmental Protection Agency, Office of Research and Development, Center for Environmental Research and Emergency Response, Cincinnati, OH 45268, USA
| | - Joanna Matheson
- U.S. Consumer Product and Safety Commission, Health Sciences Directorate, Rockville, MD 20850, USA
| | - Slawomir M. Lomnicki
- Department of Environmental Sciences, Louisiana State University, Baton Rouge, LA 70803, USA
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Finnegan M, Thach CL, Khaki S, Markey E, O’Connor DJ, Smeaton AF, Morrin A. Characterization of Volatile and Particulate Emissions from Desktop 3D Printers. Sensors (Basel) 2023; 23:9660. [PMID: 38139506 PMCID: PMC10747962 DOI: 10.3390/s23249660] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/11/2023] [Revised: 11/30/2023] [Accepted: 12/04/2023] [Indexed: 12/24/2023]
Abstract
The rapid expansion of 3D printing technologies has led to increased utilization in various industries and has also become pervasive in the home environment. Although the benefits are well acknowledged, concerns have arisen regarding potential health and safety hazards associated with emissions of volatile organic compounds (VOCs) and particulates during the 3D printing process. The home environment is particularly hazardous given the lack of health and safety awareness of the typical home user. This study aims to assess the safety aspects of 3D printing of PLA and ABS filaments by investigating emissions of VOCs and particulates, characterizing their chemical and physical profiles, and evaluating potential health risks. Gas chromatography-mass spectrometry (GC-MS) was employed to profile VOC emissions, while a particle analyzer (WIBS) was used to quantify and characterize particulate emissions. Our research highlights that 3D printing processes release a wide range of VOCs, including straight and branched alkanes, benzenes, and aldehydes. Emission profiles depend on filament type but also, importantly, the brand of filament. The size, shape, and fluorescent characteristics of particle emissions were characterized for PLA-based printing emissions and found to vary depending on the filament employed. This is the first 3D printing study employing WIBS for particulate characterization, and distinct sizes and shape profiles that differ from other ambient WIBS studies were observed. The findings emphasize the importance of implementing safety measures in all 3D printing environments, including the home, such as improved ventilation, thermoplastic material, and brand selection. Additionally, our research highlights the need for further regulatory guidelines to ensure the safe use of 3D printing technologies, particularly in the home setting.
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Affiliation(s)
- Melissa Finnegan
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Colleen Lee Thach
- Department of Chemistry, The University of Kansas, Lawrence, KS 66046, USA;
| | - Shirin Khaki
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Emma Markey
- School of Chemical Sciences, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - David J. O’Connor
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Alan F. Smeaton
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Aoife Morrin
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
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6
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Zhang Q, Black MS. Exposure hazards of particles and volatile organic compounds emitted from material extrusion 3D printing: Consolidation of chamber study data. Environ Int 2023; 182:108316. [PMID: 37952412 DOI: 10.1016/j.envint.2023.108316] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/04/2023] [Revised: 10/31/2023] [Accepted: 11/07/2023] [Indexed: 11/14/2023]
Abstract
Ultrafine particles and volatile organic compounds (VOCs) have been detected from material extrusion 3D printing, which is widely used in non-industrial environments. This study consolidates data of 447 particle emission and 58 VOC emission evaluations from a chamber study using a standardized testing method with various 3D printing scenarios. The interquartile ranges of the observed emission rates were 109-1011 #/h for particles and 0.2-1.0 mg/h for total VOC. Print material contributed largely to the variations of particle and total VOC emissions and determined the most abundantly emitted VOCs. Printing conditions and filament specifications, included printer brand, print temperature and speed, build plate heating setup, filament brand, color and composite, also affected emissions and resulted in large variations observed in emission profiles. Multiple regression showed that particle emissions were more impacted by various print conditions than VOC emissions. According to indoor exposure modeling, personal and residential exposure scenarios were more likely to result in high exposure levels, often exceeding recommended exposure limits. Hazardous VOCs commonly emitted from 3D printing included aromatics, aldehydes, alcohols, ketones, esters and siloxanes, among which were various carcinogens, irritants and developmental and reproductive toxins. Therefore, 3D printing emits a complex mixture of ultrafine particles and various hazardous chemicals, exposure to which may exceed recommended exposure limits and potentially induce acute, chronic, or developmental health effects for users depending on exposure scenarios.
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Affiliation(s)
- Qian Zhang
- Chemical Insights Research Institute, UL Research Institutes, Marietta, GA 30067, USA.
| | - Marilyn S Black
- Chemical Insights Research Institute, UL Research Institutes, Marietta, GA 30067, USA
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7
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Minář J, Pilnaj D, Uřičář J, Veselý P, Dušek K. Application of solid-phase microextraction arrows for characterizing volatile organic compounds from 3D printing of acrylonitrile-styrene-acrylate filament. J Chromatogr A 2023; 1705:464180. [PMID: 37393779 DOI: 10.1016/j.chroma.2023.464180] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 05/28/2023] [Accepted: 06/25/2023] [Indexed: 07/04/2023]
Abstract
3D printing is an extensively used manufacturing technique that can pose specific health concerns due to the emission of volatile organic compounds (VOC). Herein, a detailed characterization of 3D printing-related VOC using solid-phase microextraction-gas chromatography/mass spectrometry (SPME-GC/MS) is described for the first time. The VOC were extracted in dynamic mode during the printing from the acrylonitrile-styrene-acrylate filament in an environmental chamber. The effect of extraction time on the extraction efficiency of 16 main VOC was studied for four different commercial SPME arrows. The volatile and semivolatile compounds were the most effectively extracted by carbon wide range-containing and polydimethyl siloxane arrows, respectively. The differences in extraction efficiency between arrows were further correlated to the molecular volume, octanol-water partition coefficient, and vapour pressure of observed VOC. The repeatability of SPME arrows towards the main VOC was assessed from static mode measurements of filament in headspace vials. In addition, we performed a group analysis of 57 VOC classified into 15 categories according to their chemical structure. Divinylbenzene-polydimethyl siloxane arrow turned out to be a good compromise between the total extracted amount and its distribution among tested VOC. Thus, this arrow was used to demonstrate the usefulness of SPME for the qualification of VOC emitted during printing in a real-life environment. A presented methodology can serve as a fast and reliable method for the qualification and semi-quantification of 3D printing-related VOC.
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Affiliation(s)
- Jaroslav Minář
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic.
| | - Dominik Pilnaj
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic; Department of Environmental Chemistry and Technology, Faculty of Environment, Jan Evangelista Purkyně University, Ústí nad Labem 400 96, Czech Republic
| | - Jonáš Uřičář
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic
| | - Petr Veselý
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic
| | - Karel Dušek
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic
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Hill WC, Seitz DW, Hull MS, Ballentine ML, Kennedy AJ. Additives influence 3D printer emission profiles: Implications for working safely with polymer filament composites. Indoor Air 2022; 32:e13130. [PMID: 36305064 DOI: 10.1111/ina.13130] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/08/2022] [Revised: 09/23/2022] [Accepted: 09/24/2022] [Indexed: 06/16/2023]
Abstract
It is critical to thoroughly investigate, characterize, and understand the unique emission profiles of common and novel polymer feedstocks used in fused filament fabrication (FFF) 3D printers as these products become increasingly ubiquitous in consumer and industrial environments. This work contributes unique insights regarding the effects of polymer composite feedstocks with metal, ceramic, or carbonaceous particle additives on particulate emissions in a variety of filaments under various print conditions, including print temperature. In addition to active characterization of particulate size and concentration following the ANSI/CAN/UL 2904 method, particulate sampling and subsequent analysis by scanning electron microscopy revealed agglomeration behavior that may have important health implications. Specifically, fine particles (0.3-2.5 μm) generated by certain filaments including acrylonitrile butadiene styrene (ABS) and glycol-modified poly(ethylene terephthalate) (PETG) are shown to be formed via agglomeration of emitted ultrafine particles rather than composed of coherent primary particles; accordingly, transport and behavior of these particulates after inhalation may not follow expected patterns for micrometer-sized particles. Structures resembling carbonaceous additives (e.g., graphene and nanotubes) were also captured by airborne sampling during printing of filaments containing carbonaceous advanced materials.
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Affiliation(s)
| | | | - Matthew S Hull
- NanoSafe, Inc., Blacksburg, Virginia, USA
- Virginia Tech, Institute for Critical Technology and Applied Science, Blacksburg, Virginia, USA
| | - Mark L Ballentine
- U.S. Army Engineer Research and Development Center, Environmental Laboratory, Vicksburg, Mississippi, USA
| | - Alan J Kennedy
- U.S. Army Engineer Research and Development Center, Environmental Laboratory, Vicksburg, Mississippi, USA
- Virginia Tech, Macromolecules Innovation Institute, Blacksburg, Virginia, USA
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Ushiki I, Ueno Y, Takishima S, Ito Y, Inomata H. Adsorption equilibria of ester VOCs (ethyl and butyl acetates) on activated carbon in supercritical CO2: Measurement and modeling by the Dubinin–Astakhov equation. J Supercrit Fluids 2022. [DOI: 10.1016/j.supflu.2022.105719] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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10
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Oddone E, Pernetti R, Fiorentino ML, Grignani E, Tamborini D, Alaimo G, Auricchio F, Previtali B, Imbriani M. Particle measurements of metal additive manufacturing to assess working occupational exposures: a comparative analysis of selective laser melting, laser metal deposition and hybrid laser metal deposition. Ind Health 2022; 60:371-386. [PMID: 34719600 PMCID: PMC9453568 DOI: 10.2486/indhealth.2021-0114] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/14/2021] [Accepted: 09/02/2021] [Indexed: 06/13/2023]
Abstract
This paper presents the results of a measurement campaign for assessing the release of particles and the potential exposure of workers in metal additive manufacturing. The monitoring deals with three environments, i.e., two academic laboratories and one production site, while printing different metallic alloys for chemical composition and size. The monitored devices implement different metal 3D printing processes, named Selective Laser Melting, Laser Metal Deposition and Hybrid Laser Metal Deposition, providing a wide overview of the current laser-based Additive Manufacturing technologies. Despite showing the generation of metal powders during the printing processes, the usual measurements based on gravimetric analysis did not highlight concentrations higher than the international exposure limits for the selected metals (i.e., chromium, cobalt, iron, nickel, and copper). Additional data, collected through a cascade impactor and particle counter coupled with the achievements from previous measurements reported in literature, indicate that during the printing operations, fine and ultrafine metal particles might be generated. Finally, the authors introduced a preliminary characterisation of the particles released during the different phases of the investigated AM processes (powder charging, printing, part cleaning and support removal), highlighting how the different operations may affect the particle size and concentration.
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Affiliation(s)
- Enrico Oddone
- Department of Public Health, Experimental and Forensic Medicine, University of Pavia, Italy
- Unità Operativa Ospedaliera di Medicina del Lavoro, ICS Maugeri, Italy
| | - Roberta Pernetti
- Department of Public Health, Experimental and Forensic Medicine, University of Pavia, Italy
| | | | | | | | - Gianluca Alaimo
- DIII, Department of Electrical, Computer and Biomedical Engineering, University of Pavia, Italy
| | - Ferdinando Auricchio
- DICAR, Department of Civil Engineering and Architecture, University of Pavia, Italy
| | | | - Marcello Imbriani
- Department of Public Health, Experimental and Forensic Medicine, University of Pavia, Italy
- Unità Operativa Ospedaliera di Medicina del Lavoro, ICS Maugeri, Italy
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11
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du Plessis J, du Preez S, Stefaniak AB. Identification of effective control technologies for additive manufacturing. J Toxicol Environ Health B Crit Rev 2022; 25:211-249. [PMID: 35758103 PMCID: PMC9420827 DOI: 10.1080/10937404.2022.2092569] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Additive manufacturing (AM) refers to several types of processes that join materials to build objects, often layer-by-layer, from a computer-aided design file. Many AM processes release potentially hazardous particles and gases during printing and associated tasks. There is limited understanding of the efficacy of controls including elimination, substitution, administrative, and personal protective technologies to reduce or remove emissions, which is an impediment to implementation of risk mitigation strategies. The Medline, Embase, Environmental Science Collection, CINAHL, Scopus, and Web of Science databases and other resources were used to identify 42 articles that met the inclusion criteria for this review. Key findings were as follows: 1) engineering controls for material extrusion-type fused filament fabrication (FFF) 3-D printers and material jetting printers that included local exhaust ventilation generally exhibited higher efficacy to decrease particle and gas levels compared with isolation alone, and 2) engineering controls for particle emissions from FFF 3-D printers displayed higher efficacy for ultrafine particles compared with fine particles and in test chambers compared with real-world settings. Critical knowledge gaps identified included a need for data: 1) on efficacy of controls for all AM process types, 2) better understanding approaches to control particles over a range of sizes and gas-phase emissions, 3) obtained using a standardized collection approach to facilitate inter-comparison of study results, 4) approaches that go beyond the inhalation exposure pathway to include controls to minimize dermal exposures, and 5) to evaluate not just the engineering tier, but also the prevention-through-design and other tiers of the hierarchy of controls.
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Affiliation(s)
- Johan du Plessis
- Occupational Hygiene and Health Research Initiative, North-West University, Potchefstroom, South Africa
| | - Sonette du Preez
- Occupational Hygiene and Health Research Initiative, North-West University, Potchefstroom, South Africa
| | - Aleksandr B. Stefaniak
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, WV, USA
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12
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Farcas MT, McKinney W, Coyle J, Orandle M, Mandler WK, Stefaniak AB, Bowers L, Battelli L, Richardson D, Hammer MA, Friend SA, Service S, Kashon M, Qi C, Hammond DR, Thomas TA, Matheson J, Qian Y. Evaluation of Pulmonary Effects of 3-D Printer Emissions From Acrylonitrile Butadiene Styrene Using an Air-Liquid Interface Model of Primary Normal Human-Derived Bronchial Epithelial Cells. Int J Toxicol 2022; 41:312-328. [PMID: 35586871 DOI: 10.1177/10915818221093605] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
This study investigated the inhalation toxicity of the emissions from 3-D printing with acrylonitrile butadiene styrene (ABS) filament using an air-liquid interface (ALI) in vitro model. Primary normal human-derived bronchial epithelial cells (NHBEs) were exposed to ABS filament emissions in an ALI for 4 hours. The mean and mode diameters of ABS emitted particles in the medium were 175 ± 24 and 153 ± 15 nm, respectively. The average particle deposition per surface area of the epithelium was 2.29 × 107 ± 1.47 × 107 particle/cm2, equivalent to an estimated average particle mass of 0.144 ± 0.042 μg/cm2. Results showed exposure of NHBEs to ABS emissions did not significantly affect epithelium integrity, ciliation, mucus production, nor induce cytotoxicity. At 24 hours after the exposure, significant increases in the pro-inflammatory markers IL-12p70, IL-13, IL-15, IFN-γ, TNF-α, IL-17A, VEGF, MCP-1, and MIP-1α were noted in the basolateral cell culture medium of ABS-exposed cells compared to non-exposed chamber control cells. Results obtained from this study correspond with those from our previous in vivo studies, indicating that the increase in inflammatory mediators occur without associated membrane damage. The combination of the exposure chamber and the ALI-based model is promising for assessing 3-D printer emission-induced toxicity.
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Affiliation(s)
- Mariana T Farcas
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA.,Department of Pharmaceutical and Pharmacological Sciences, School of Pharmacy, West Virginia University, Morgantown, WV, USA
| | - Walter McKinney
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Jayme Coyle
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Marlene Orandle
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - W Kyle Mandler
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Aleksandr B Stefaniak
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA.,Department of Pharmaceutical and Pharmacological Sciences, School of Pharmacy, West Virginia University, Morgantown, WV, USA
| | - Lauren Bowers
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA.,Department of Pharmaceutical and Pharmacological Sciences, School of Pharmacy, West Virginia University, Morgantown, WV, USA
| | - Lori Battelli
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Diana Richardson
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Mary A Hammer
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Sherri A Friend
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Samantha Service
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Michael Kashon
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Chaolong Qi
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Duane R Hammond
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Treye A Thomas
- Respiratory Health Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Joanna Matheson
- Respiratory Health Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Yong Qian
- Health Effects Laboratory Division, 114426National Institute for Occupational Safety and Health, Morgantown, WV, USA
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13
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Tedla G, Jarabek AM, Byrley P, Boyes W, Rogers K. Human exposure to metals in consumer-focused fused filament fabrication (FFF)/ 3D printing processes. Sci Total Environ 2022; 814:152622. [PMID: 34963600 PMCID: PMC8961686 DOI: 10.1016/j.scitotenv.2021.152622] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/29/2021] [Revised: 12/16/2021] [Accepted: 12/19/2021] [Indexed: 05/31/2023]
Abstract
Fused filament fabrication (FFF) or 3D printing is a growing technology used in industry, cottage industry and for consumer applications. Low-cost 3D printing devices have become increasingly popular among children and teens. Consequently, 3D printers are increasingly common in households, schools, and libraries. Because the operation of 3D printers is associated with the release of inhalable particles and volatile organic compounds (VOCs), there are concerns of possible health implications, particularly for use in schools and residential environments that may not have adequate ventilation such as classrooms bedrooms and garages, etc. Along with the growing consumer market for low-cost printers and printer pens, there is also an expanding market for a range of specialty filaments with additives such as inorganic colorants, metal particles and nanomaterials as well as metal-containing flame retardants, antioxidants, heat stabilizers and catalysts. Inhalation of particulate-associated metals may represent a health risk depending on both the metal and internal dose to the respiratory tract. Little has been reported, however, about the presence, speciation, and source of metals in the emissions; or likewise the effect of metals on emission processes and toxicological implications of these 3D printer generated emissions. This report evaluates various issues including the following: metals in feedstock with a focus on filament characteristics and function of metals; the effect of metals on the emissions and metals detected in emissions; printer emissions, particle formation, transport, and transformation; exposure and translation to internal dose; and potential toxicity on inhaled dose. Finally, data gaps and potential areas of future research are discussed within these contexts.
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Affiliation(s)
- Getachew Tedla
- Watershed and Ecosystem Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States of America
| | - Annie M Jarabek
- Health and Environmental Effects Assessment Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States of America
| | - Peter Byrley
- Health and Environmental Effects Assessment Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States of America
| | - William Boyes
- Public Health and Integrated Toxicology Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States of America
| | - Kim Rogers
- Watershed and Ecosystem Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States of America.
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Dobrzyńska E, Kondej D, Kowalska J, Szewczyńska M. State of the art in additive manufacturing and its possible chemical and particle hazards-review. Indoor Air 2021; 31:1733-1758. [PMID: 34081372 PMCID: PMC8596642 DOI: 10.1111/ina.12853] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/19/2021] [Revised: 03/29/2021] [Accepted: 04/21/2021] [Indexed: 05/27/2023]
Abstract
Additive manufacturing, enabling rapid prototyping and so-called on-demand production, has become a common method of creating parts or whole devices. On a 3D printer, real objects are produced layer by layer, thus creating extraordinary possibilities as to the number of applications for this type of devices. The opportunities offered by this technique seem to be pushing new boundaries when it comes to both the use of 3D printing in practice and new materials from which the 3D objects can be printed. However, the question arises whether, at the same time, this solution is safe enough to be used without limitations, wherever and by everyone. According to the scientific reports, three-dimensional printing can pose a threat to the user, not only in terms of physical or mechanical hazards, but also through the potential emissions of chemical substances and fine particles. Thus, the presented publication collects information on the additive manufacturing, different techniques, and ways of printing with application of diverse raw materials. It presents an overview of the last 5 years' publications focusing on 3D printing, especially regarding the potential chemical and particle emission resulting from the use of such printers in both the working environment and private spaces.
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Affiliation(s)
- Elżbieta Dobrzyńska
- Central Institute for Labour Protection—National Research InstituteWarsawPoland
| | - Dorota Kondej
- Central Institute for Labour Protection—National Research InstituteWarsawPoland
| | - Joanna Kowalska
- Central Institute for Labour Protection—National Research InstituteWarsawPoland
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Runström Eden G, Tinnerberg H, Rosell L, Möller R, Almstrand AC, Bredberg A. Exploring Methods for Surveillance of Occupational Exposure from Additive Manufacturing in Four Different Industrial Facilities. Ann Work Expo Health 2021; 66:163-177. [PMID: 34486024 PMCID: PMC8855698 DOI: 10.1093/annweh/wxab070] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2020] [Revised: 07/08/2021] [Accepted: 08/16/2021] [Indexed: 01/11/2023] Open
Abstract
3D printing, a type of additive manufacturing (AM), is a rapidly expanding field. Some adverse health effects have been associated with exposure to printing emissions, which makes occupational exposure studies important. There is a lack of exposure studies, particularly from printing methods other than material extrusion (ME). The presented study aimed to evaluate measurement methods for exposure assessment in AM environments and to measure exposure and emissions from four different printing methods [powder bed fusion (PBF), material extrusion (ME), material jetting (MJ), and vat photopolymerization] in industry. Structured exposure diaries and volatile organic compound (VOC) sensors were used over a 5-day working week. Personal and stationary VOC samples and real-time particle measurements were taken for 1 day per facility. Personal inhalable and respirable dust samples were taken during PBF and MJ AM. The use of structured exposure diaries in combination with measurement data revealed that comparatively little time is spent on actual printing and the main exposure comes from post-processing tasks. VOC and particle instruments that log for a longer period are a useful tool as they facilitate the identification of work tasks with high emissions, highlight the importance of ventilation and give a more gathered view of variations in exposure. No alarming levels of VOCs or dust were detected during print nor post-processing in these facilities as adequate preventive measures were installed. As there are a few studies reporting negative health effects, it is still important to keep the exposure as low as reasonable.
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Affiliation(s)
- Gunilla Runström Eden
- University of Gothenburg, Institute of Medicine, Sahlgrenska Academy, School of Public Health and Community Medicine, Gothenburg, Sweden
| | - Håkan Tinnerberg
- University of Gothenburg, Institute of Medicine, Sahlgrenska Academy, School of Public Health and Community Medicine, Gothenburg, Sweden
| | - Lars Rosell
- RISE, Research Institutes of Sweden, Gothenburg, Sweden
| | - Rickie Möller
- University of Gothenburg, Institute of Medicine, Sahlgrenska Academy, School of Public Health and Community Medicine, Gothenburg, Sweden
| | - Ann-Charlotte Almstrand
- University of Gothenburg, Institute of Medicine, Sahlgrenska Academy, School of Public Health and Community Medicine, Gothenburg, Sweden
| | - Anna Bredberg
- RISE, Research Institutes of Sweden, Gothenburg, Sweden
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16
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Potter PM, Al-Abed SR, Hasan F, Lomnicki SM. Influence of polymer additives on gas-phase emissions from 3D printer filaments. Chemosphere 2021; 279:130543. [PMID: 33901889 PMCID: PMC8521456 DOI: 10.1016/j.chemosphere.2021.130543] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/29/2020] [Revised: 04/02/2021] [Accepted: 04/06/2021] [Indexed: 05/06/2023]
Abstract
A collection of six commercially available, 3D printer filaments were analyzed with respect to their gas-phase emissions, specifically volatile organic compounds (VOCs), during simulated fused filament fabrication (FFF). Filaments were chosen because they were advertised to contain metal particles or carbon nanotubes. During experimentation, some were found to contain other non-advertised additives that greatly influenced gas-phase emissions. Three polylactic acid (PLA) filaments containing either copper, bronze, or stainless steel particles were studied along in addition to three carbon nanotube (CNT) filaments made from PLA, acrylonitrile-butadiene-styrene (ABS), and polycarbonate (PC). The metal-additive PLA filaments were found to emit primarily lactide, acetaldehyde, and 1-chlorododecane. The presence of metal particles in the PLA is a possible cause of the increased total emissions, which were higher than any other PLA filament reported in the literature. In addition, the filament with stainless steel particles had a threefold increase in total VOCs compared to the copper and bronze particles. Two of three CNT-containing filaments emitted compounds that have not been reported before for PLA and PC. A comparison between certain emitted VOCs and their suggested maximum inhalation limits shows that printing as little as 20 g of certain filaments in a small, unventilated room can subject the user to hazardous concentrations of multiple toxic VOCs with carcinogenic properties (e.g., acetaldehyde, 1,4-dioxane, and bis(2-ethylhexyl) phthalate). The use of certain additives, whether advertised or not, should be reevaluated due to their effects on VOC emissions during 3D printing.
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Affiliation(s)
- Phillip M Potter
- Oak Ridge Institute for Science and Education (ORISE), EPA, Cincinnati, OH, 45268, USA
| | - Souhail R Al-Abed
- Center for Environmental Solutions and Emergency Response (CESER), EPA, Cincinnati, OH, 45268, USA.
| | - Farhana Hasan
- Department of Environmental Sciences, Louisiana State University, Baton Rouge, LA, 70803, USA
| | - Slawomir M Lomnicki
- Department of Environmental Sciences, Louisiana State University, Baton Rouge, LA, 70803, USA
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17
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Stefaniak A, Du Preez S, Du Plessis JL. Additive Manufacturing for Occupational Hygiene: A Comprehensive Review of Processes, Emissions, & Exposures. J Toxicol Environ Health B Crit Rev 2021; 24:1-50. [PMID: 34139957 PMCID: PMC8678392 DOI: 10.1080/10937404.2021.1936319] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/22/2023]
Abstract
This comprehensive review introduces occupational (industrial) hygienists and toxicologists to the seven basic additive manufacturing (AM) process categories. Forty-six articles were identified that reported real-world measurements for all AM processes, except sheet lamination. Particles released from powder bed fusion (PBF), material jetting (MJ), material extrusion (ME), and directed energy deposition (DED) processes exhibited nanoscale to submicron scale; real-time particle number (mobility sizers, condensation nuclei counters, miniDiSC, electrical diffusion batteries) and surface area monitors (diffusion chargers) were generally sufficient for these processes. Binder jetting (BJ) machines released particles up to 8.5 µm; optical particle sizers (number) and laser scattering photometers (mass) were sufficient for this process. PBF and DED processes (powdered metallic feedstocks) released particles that contained respiratory irritants (chromium, molybdenum), central nervous system toxicants (manganese), and carcinogens (nickel). All process categories, except those that use metallic feedstocks, released organic gases, including (but not limited to), respiratory irritants (toluene, xylenes), asthmagens (methyl methacrylate, styrene), and carcinogens (benzene, formaldehyde, acetaldehyde). Real-time photoionization detectors for total volatile organics provided useful information for processes that utilize polymer feedstock materials. More research is needed to understand 1) facility-, machine-, and feedstock-related factors that influence emissions and exposures, 2) dermal exposure and biological burden, and 3) task-based exposures. Harmonized emissions monitoring and exposure assessment approaches are needed to facilitate inter-comparison of study results. Improved understanding of AM process emissions and exposures is needed for hygienists to ensure appropriate health and safety conditions for workers and for toxicologists to design experimental protocols that accurately mimic real-world exposure conditions.ABBREVIATIONS ABS : acrylonitrile butadiene styrene; ACGIH® TLV® : American Conference of Governmental Industrial Hygienists Threshold Limit Value; ACH : air change per hour; AM : additive manufacturing; ASA : acrylonitrile styrene acrylate; AVP : acetone vapor polishing; BJ : binder jetting; CAM-LEM : computer-aided manufacturing of laminated engineering materials; CNF : carbon nanofiber; CNT : carbon nanotube; CP : co-polyester; CNC : condensation nuclei counter; CVP : chloroform vapor polishing; DED : directed energy deposition; DLP : digital light processing; EBM : electron beam melting; EELS : electron energy loss spectrometry; EDB : electrical diffusion batteries; EDX : energy dispersive x-ray analyzer; ER : emission rate; FDM™ : fused deposition modeling; FFF : fused filament fabrication; IAQ : indoor air quality; LSP : laser scattering photometer; LCD : liquid crystal display; LDSA : lung deposited particle surface area; LOD : limit of detection; LOM : laminated object manufacturing; LOQ : limit of quantitation; MCE : mixed cellulose ester filter; ME : material extrusion; MJ : material jetting; OEL : occupational exposure limit; OPS : optical particle sizer; PBF : powder bed fusion; PBZ : personal breathing zone; PC : polycarbonate; PEEK : poly ether ether ketone; PET : polyethylene terephthalate; PETG : Polyethylene terephthalate glycol; PID : photoionization detector; PLA : polylactic acid; PM1 : particulate matter with aerodynamic diameter less than 1 µm; PM2.5 : particulate matter with aerodynamic diameter less than 2.5 µm; PM10 : particulate matter with aerodynamic diameter less than 10 µm; PSL : plastic sheet lamination; PVA : polyvinyl alcohol; REL : recommended exposure limit; SDL : selective deposition lamination; SDS : safety data sheet; SEM : scanning electron microscopy; SL : sheet lamination; SLA : stereolithography; SLM : selective laser melting; SMPS : scanning mobility particle sizer; SVOC : semi-volatile organic compound; TEM : transmission electron microscopy; TGA : thermal gravimetric analysis; TPU : thermo polyurethane; UAM : ultrasonic additive manufacturing; UC : ultrasonic consolidation; TVOC : total volatile organic compounds; TWA : time-weighted average; VOC : volatile organic compound; VP : vat photopolymerization.
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Affiliation(s)
- A.B. Stefaniak
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - S Du Preez
- North-West University, Occupational Hygiene and Health Research Initiative, Potchefstroom, South Africa
| | - JL Du Plessis
- North-West University, Occupational Hygiene and Health Research Initiative, Potchefstroom, South Africa
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18
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Stefaniak AB, Bowers LN, Martin SB, Hammond DR, Ham JE, Wells JR, Fortner AR, Knepp AK, Preez SD, Pretty JR, Roberts JL, du Plessis JL, Schmidt A, Duling MG, Bader A, Virji MA. Large-Format Additive Manufacturing and Machining Using High-Melt-Temperature Polymers. Part I: Real-Time Particulate and Gas-Phase Emissions. ACS Chem Health Saf 2021; 28:190-200. [DOI: 10.1021/acs.chas.0c00128] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Affiliation(s)
- Aleksandr B. Stefaniak
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Lauren N. Bowers
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Stephen B. Martin
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Duane R. Hammond
- National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Jason E. Ham
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - J. R. Wells
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Alyson R. Fortner
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Alycia K. Knepp
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Sonette du Preez
- North-West University, Occupational Hygiene and Health Research Initiative, Private Bag X6001, Potchefstroom 2520, South Africa
| | - Jack R. Pretty
- National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Jennifer L. Roberts
- National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Johan L. du Plessis
- North-West University, Occupational Hygiene and Health Research Initiative, Private Bag X6001, Potchefstroom 2520, South Africa
| | - Austin Schmidt
- Additive Engineering Solutions, Akron, Ohio 44305, United States
| | - Matthew G. Duling
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Andrew Bader
- Additive Engineering Solutions, Akron, Ohio 44305, United States
| | - M. Abbas Virji
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
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19
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Stefaniak AB, Bowers LN, Martin SB, Hammond DR, Ham JE, Wells JR, Fortner AR, Knepp AK, du Preez S, Pretty JR, Roberts JL, du Plessis JL, Schmidt A, Duling MG, Bader A, Virji MA. Large-Format Additive Manufacturing and Machining Using High-Melt-Temperature Polymers. Part II: Characterization of Particles and Gases. ACS Chem Health Saf 2021; 28:268-278. [DOI: 10.1021/acs.chas.0c00129] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Aleksandr B. Stefaniak
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Lauren N. Bowers
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Stephen B. Martin
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Duane R. Hammond
- National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Jason E. Ham
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - J. R. Wells
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Alyson R. Fortner
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Alycia K. Knepp
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Sonette du Preez
- North-West University, Occupational Hygiene and Health Research Initiative, Private Bag X6001, Potchefstroom 2520, South Africa
| | - Jack R. Pretty
- National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Jennifer L. Roberts
- National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Johan L. du Plessis
- North-West University, Occupational Hygiene and Health Research Initiative, Private Bag X6001, Potchefstroom 2520, South Africa
| | - Austin Schmidt
- Additive Engineering Solutions, Akron, Ohio 44305, United States
| | - Matthew G. Duling
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Andrew Bader
- Additive Engineering Solutions, Akron, Ohio 44305, United States
| | - M. Abbas Virji
- National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
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Affiliation(s)
- Tracy L. Zontek
- University of Tampa, 401 West Kennedy Boulevard, Tampa, Florida 33606, United States
| | - Nicole Scotto
- University of Tampa, 401 West Kennedy Boulevard, Tampa, Florida 33606, United States
| | - Scott Hollenbeck
- Oak Ridge National Laboratory, Center for Nanophase Materials Sciences, PO Box 2008 MS-6487, Oak Ridge, Tennessee 37831-6487, United States
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21
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Farcas MT, McKinney W, Qi C, Mandler KW, Battelli L, Friend SA, Stefaniak AB, Jackson M, Orandle M, Winn A, Kashon M, LeBouf RF, Russ KA, Hammond DR, Burns D, Ranpara A, Thomas TA, Matheson J, Qian Y. Pulmonary and systemic toxicity in rats following inhalation exposure of 3-D printer emissions from acrylonitrile butadiene styrene (ABS) filament. Inhal Toxicol 2020; 32:403-418. [PMID: 33076715 DOI: 10.1080/08958378.2020.1834034] [Citation(s) in RCA: 21] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
Abstract
BACKGROUND Fused filament fabrication 3-D printing with acrylonitrile butadiene styrene (ABS) filament emits ultrafine particulates (UFPs) and volatile organic compounds (VOCs). However, the toxicological implications of the emissions generated during 3-D printing have not been fully elucidated. AIM AND METHODS The goal of this study was to investigate the in vivo toxicity of ABS-emissions from a commercial desktop 3-D printer. Male Sprague Dawley rats were exposed to a single concentration of ABS-emissions or air for 4 hours/day, 4 days/week for five exposure durations (1, 4, 8, 15, and 30 days). At 24 hours after the last exposure, rats were assessed for pulmonary injury, inflammation, and oxidative stress as well as systemic toxicity. RESULTS AND DISCUSSION 3-D printing generated particulate with average particle mass concentration of 240 ± 90 µg/m³, with an average geometric mean particle mobility diameter of 85 nm (geometric standard deviation = 1.6). The number of macrophages increased significantly at day 15. In bronchoalveolar lavage, IFN-γ and IL-10 were significantly higher at days 1 and 4, with IL-10 levels reaching a peak at day 15 in ABS-exposed rats. Neither pulmonary oxidative stress responses nor histopathological changes of the lungs and nasal passages were found among the treatments. There was an increase in platelets and monocytes in the circulation at day 15. Several serum biomarkers of hepatic and kidney functions were significantly higher at day 1. CONCLUSIONS At the current experimental conditions applied, it was concluded that the emissions from ABS filament caused minimal transient pulmonary and systemic toxicity.
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Affiliation(s)
- Mariana T Farcas
- National Institute for Occupational Safety and Health, Morgantown, WV, USA.,Pharmaceutical and Pharmacological Sciences, School of Pharmacy, West Virginia University, Morgantown, WV, USA
| | - Walter McKinney
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Chaolong Qi
- National Institute for Occupational Safety and Health, Cincinnati, OH, USA
| | - Kyle W Mandler
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Lori Battelli
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Sherri A Friend
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | | | - Mark Jackson
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Marlene Orandle
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Ava Winn
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Michael Kashon
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Ryan F LeBouf
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Kristen A Russ
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Duane R Hammond
- National Institute for Occupational Safety and Health, Cincinnati, OH, USA
| | - Dru Burns
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Anand Ranpara
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Treye A Thomas
- Office of Hazard Identification and Reduction, U.S. Consumer Product Safety Commission, Rockville, MD, USA
| | - Joanna Matheson
- Office of Hazard Identification and Reduction, U.S. Consumer Product Safety Commission, Rockville, MD, USA
| | - Yong Qian
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
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22
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Byrley P, Geer Wallace MA, Boyes WK, Rogers K. Particle and volatile organic compound emissions from a 3D printer filament extruder. Sci Total Environ 2020; 736:139604. [PMID: 32502783 PMCID: PMC8202132 DOI: 10.1016/j.scitotenv.2020.139604] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/23/2020] [Revised: 05/18/2020] [Accepted: 05/19/2020] [Indexed: 05/06/2023]
Abstract
Fused Deposition Modeling (FDM®), also known as Fused Filament Fabrication (FFF), 3D printers have been shown in numerous studies to emit ultrafine particles and volatile organic compounds (VOCs). Filament extruders, designed to create feedstocks for 3D printers, have recently come onto the consumer market for at-home hobbyists as an alternative to buying 3D printer filaments. These instruments allow for the creation of 3D printer filaments from raw plastic pellets. Given the similarity in processes and materials used by 3D printers and filament extruders, we hypothesized that filament extruders may also release ultrafine particle emissions and VOCs. An off-the-shelf filament extruder was operated in a 2 m3 chamber using three separate feedstocks: acrylonitrile butadiene styrene (ABS) pellets, pulverized poly-lactic acid (PLA), and PLA pellets. Ultrafine particle emissions were measured in real-time using a scanning mobility particle sizer and thermal desorption tubes were used for both non-targeted and targeted analysis of VOCs present in emissions. Ultrafine particle number emission rates were comparable to those found in 3D printer studies with the greatest to least emission rates from ABS pellets, pulverized PLA, and PLA pellets, respectively. In addition, the majority of particles released were found to be ultrafine (1-100 nm), similar to 3D printer studies. A variety of VOCs were identified using the ABS feedstock, including styrene and ethylbenzene, and PLA feedstock. Styrene average mass concentration amounts were found to be near the EPA Integrated Risk Information System Reference Concentration for Inhalation Exposure for 3 min and 5 min samples. Further studies will be needed to determine the impact on emissions of environmental volume, air exchange rate, and extruder settings such as extrusion speed and temperature. The results support the hypothesis that use of a filament extruder may present an additional exposure risk to 3D printer hobbyists.
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Affiliation(s)
- Peter Byrley
- Health and Environmental Effects Assessment Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States.
| | - M Ariel Geer Wallace
- Air Methods and Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States.
| | - William K Boyes
- Public Health and Integrated Toxicology Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States.
| | - Kim Rogers
- Watershed and Ecosystem Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States.
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23
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Mohan D, Teong ZK, Bakir AN, Sajab MS, Kaco H. Extending Cellulose-Based Polymers Application in Additive Manufacturing Technology: A Review of Recent Approaches. Polymers (Basel) 2020; 12:E1876. [PMID: 32825377 PMCID: PMC7563372 DOI: 10.3390/polym12091876] [Citation(s) in RCA: 20] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/17/2020] [Revised: 08/14/2020] [Accepted: 08/18/2020] [Indexed: 02/07/2023] Open
Abstract
The materials for additive manufacturing (AM) technology have grown substantially over the last few years to fulfill industrial needs. Despite that, the use of bio-based composites for improved mechanical properties and biodegradation is still not fully explored. This limits the universal expansion of AM-fabricated products due to the incompatibility of the products made from petroleum-derived resources. The development of naturally-derived polymers for AM materials is promising with the increasing number of studies in recent years owing to their biodegradation and biocompatibility. Cellulose is the most abundant biopolymer that possesses many favorable properties to be incorporated into AM materials, which have been continuously focused on in recent years. This critical review discusses the development of AM technologies and materials, cellulose-based polymers, cellulose-based three-dimensional (3D) printing filaments, liquid deposition modeling of cellulose, and four-dimensional (4D) printing of cellulose-based materials. Cellulose-based AM material applications and the limitations with future developments are also reviewed.
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Affiliation(s)
- Denesh Mohan
- Research Center for Sustainable Process Technology (CESPRO), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia; (D.M.); (Z.K.T.); (A.N.B.)
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Zee Khai Teong
- Research Center for Sustainable Process Technology (CESPRO), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia; (D.M.); (Z.K.T.); (A.N.B.)
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Afifah Nabilah Bakir
- Research Center for Sustainable Process Technology (CESPRO), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia; (D.M.); (Z.K.T.); (A.N.B.)
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Mohd Shaiful Sajab
- Research Center for Sustainable Process Technology (CESPRO), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia; (D.M.); (Z.K.T.); (A.N.B.)
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Hatika Kaco
- Kolej GENIUS Insan, Universiti Sains Islam Malaysia, Bandar Baru Nilai, Nilai 71800, Negeri Sembilan, Malaysia;
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24
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Karayannis P, Petrakli F, Gkika A, Koumoulos EP. 3D-Printed Lab-on-a-Chip Diagnostic Systems-Developing a Safe-by-Design Manufacturing Approach. Micromachines (Basel) 2019; 10:E825. [PMID: 31795128 PMCID: PMC6969929 DOI: 10.3390/mi10120825] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/31/2019] [Revised: 11/13/2019] [Accepted: 11/25/2019] [Indexed: 12/12/2022]
Abstract
The aim of this study is to provide a detailed strategy for Safe-by-Design (SbD) 3D-printed lab-on-a-chip (LOC) device manufacturing, using Fused Filament Fabrication (FFF) technology. First, the applicability of FFF in lab-on-a-chip device development is briefly discussed. Subsequently, a methodology to categorize, identify and implement SbD measures for FFF is suggested. Furthermore, the most crucial health risks involved in FFF processes are examined, placing the focus on the examination of ultrafine particle (UFP) and Volatile Organic Compound (VOC) emission hazards. Thus, a SbD scheme for lab-on-a-chip manufacturing is provided, while also taking into account process optimization for obtaining satisfactory printed LOC quality. This work can serve as a guideline for the effective application of FFF technology for lab-on-a-chip manufacturing through the safest applicable way, towards a continuous effort to support sustainable development of lab-on-a-chip devices through cost-effective means.
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Affiliation(s)
| | | | | | - Elias P. Koumoulos
- Innovation in Research & Engineering Solutions (IRES), Boulevard Edmond Machtens 79/22, 1080 Brussels, Belgium; (P.K.); (F.P.); (A.G.)
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25
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Wu HC, Chen TC, Budi CS, Huang PH, Chen CS, Kao HM. Confinement of Pt nanoparticles in cage-type mesoporous silica SBA-16 as efficient catalysts for toluene oxidation: the effect of carboxylic groups on the mesopore surface. Catal Sci Technol 2019. [DOI: 10.1039/c9cy01787a] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
In this work, 3D cage-type mesoporous SBA-16 materials functionalized with –COOH groups are used to support Pt metals and provide high catalytic activity for toluene oxidation.
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Affiliation(s)
- Hung-Chi Wu
- Center for General Education
- Chang Gung University
- Taoyuan City 33302
- Republic of China
| | - Tse-Ching Chen
- Department of Pathology
- Chang Gung Memorial Hospital
- Taoyuan City 33302
- Republic of China
| | - Canggih Setya Budi
- Department of Chemistry
- National Central University
- Taoyuan City 32001
- Republic of China
| | - Pin-Hsuan Huang
- Center for General Education
- Chang Gung University
- Taoyuan City 33302
- Republic of China
| | - Ching-Shiun Chen
- Center for General Education
- Chang Gung University
- Taoyuan City 33302
- Republic of China
- Department of Pathology
| | - Hsien-Ming Kao
- Department of Chemistry
- National Central University
- Taoyuan City 32001
- Republic of China
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