Energy and Nutrient Recovery from Sewage Sludge and Manure via Anaerobic Digestion with Hydrothermal Pretreatment

Evaluating energy balance and environmental footprint of sludge management in BRICS countries

Climate change is driving global endeavours to achieve carbon neutrality and renewable energy expansion. Sludge, a nutrient-rich waste, holds energy potential yet poses environmental challenges that need proper management. We conducted a comprehensive life cycle assessment to evaluate the energy balance and environmental footprint of the most commonly used sludge management scenarios in BRICS countries, namely Brazil, Russia, India, China, and South Africa. Technologies such as incineration and anaerobic digestion with energy recovery units (i.e., cogeneration unit) maximize energy balance and minimize the environmental footprint, with incineration showing a superior performance. Shifting sludge management scenarios from the worst to the best can boost energy production by 1.4-98.4 times and cut the environmental footprint by 1.5-21.4 times. In 2050, these improvements could lead to a 98-fold boost in energy generation and a 25-fold drop in carbon emissions, according to the Announced Pledges Scenarios. Optimizing parameters such as volatile solids and anaerobic digestion efficiency further boosts energy output and minimizes the environmental footprint. This study offers robust evidence to support sustainable sludge management and thus promote energy recovery and carbon neutrality goals, guide technological transitions, and inform policymaking for sustainable development.

Enhancing Phosphorus Release from Sewage Sludge in Anaerobic Digestion via Thermal Hydrolysis Pretreatment: Insights from Phosphorus Speciation and Molecular Biological Pathways

This study explores the mechanisms enhancing phosphorus (P) release from sludge in anaerobic digestion (AD) with thermal hydrolysis pretreatment (THP) using sequential chemical extraction, X-ray absorption near-edge structure spectroscopy (XANES), 31P NMR, and multiomics. THP-treated sludge notably increased liquid-phase P by 53.8% over 3 days compared to sewage sludge (SS), identifying solid-phase Fe-P as the primary P source. The THP+AD also provided a higher abundance of bacteria that contributed to P release through multiple pathways (MPRPB), whereas SS+AD enriched some microbial species with single P release pathway. Moreover, species co-occurrence network analysis underlined the pivotal role of P-releasing bacteria in THP+AD, with 8 out of 16 keystones being P-releasers. Among the 63 screened genes that were related to P transformations and release, the poly beta-hydroxybutyrate (PHB) synthesis genes associated with polyphosphate bacteria-mediated P release were more abundant in THP+AD than in SS+AD. Furthermore, the upregulation of genes involved in methyl phosphonate metabolism in the THP-treated sludge enhanced the methane production potential of the AD process. These findings suggested that MPRPB were indeed the main contributors to P release, and enrichment in the THP+AD process enhanced their capability for P liberation.

Leaching hazards of tire wear particles in hydrothermal treatment of sludge: Exploring molecular composition, transformation mechanism, and ecological effects of tire wear particle-derived compounds

Tire wear particles (TWPs) are considered a significant contributor of microplastics (MPs) in the sludge during heavy rainfall events. Numerous studies have shown that hydrothermal treatment (HT) of sludge can accelerate the leaching of MP-derived compound into hydrothermal liquid, thus impairing the performance of subsequent anaerobic digestion and the quality of the hydrothermal liquid fertilizer. However, the leaching behavior of TWPs in the HT of sludge remains inadequately explored. This study examined the molecular composition of TWP-derived compounds and transformation pathways of representative tire-related additives under different hydrothermal temperatures using liquid chromatography-tandem mass spectrometry (LC-MS/MS) combined with mass difference analysis. The acute toxicity and phytotoxicity of TWP leachates were assessed using Vibrio qinghaiensis Q67 and rice hydroponics experiments. The results indicated that elevating the hydrothermal temperature not only amplified the leaching behavior of TWPs but also enhanced the chemical complexity of the TWP leachate. Utilizing both suspect and non-target screenings, a total of 144 compounds were identified as additives, including N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine (6-PDD), hexa(methoxymethyl)melamine (HMMM), dibutyl phthalate (DBP). These additives underwent various reactions, such as desaturation, acetylation, and other reactions, leading to the formation of different transformation products (TPs). Moreover, certain additives, including caprolactam and 2,2,6,6-tetramethyl-4-piperidinol, demonstrated the potential to form conjugate products with amino acids or Maillard products. Meanwhile, TWP-derived compounds showed significant acute toxicity and detrimental effects on plant growth. This study systematically investigated the environmental fate of TWPs and their derived compounds during the HT of sludge, offering novel insights into the intricate interactions between the micropollutants and dissolved organic matter (DOM) in sludge.

Ammonia stripping by in situ biogas self-circulation to upgrade continuous thermophilic and mesophilic digestion of hydrothermal high-solid sludge

High-solid anaerobic digestion of hydrothermal sewage sludge has been developed. In order to upgrade the process by focusing on ammonia inhibition, a simply-equipped stripping system without additional alkali or heat supply was introduced by in situ biogas self-circulation. As the determined limit of total ammonia nitrogen at 1500 mg/L and 1000 mg/L for the mesophilic (MAD) and thermophilic anaerobic digestion (TAD) respectively and stripping rate at 5 L/min, continuous MAD and TAD was conducted in parallel. The stripping system successfully polished up the ammonia inhibition, and methanogenic capability of the TAD was promoted to approximately 90.0 % of the potential. Intermittent stripping mode proved usable. More frequent stripping was inevitable for the TAD as compared to the MAD. Hydraulic retention time below 20 d resulted in failure of the stripping mode due to rapid ammonia generation. Overall, this technology was practical in upgrading high-solid sludge digestion by effective ammonia control.

Co-pyrolysis of sewage sludge and phosphate tailings: Synergistically enhancing heavy metal immobilization and phosphorus availability

Phosphate tailings (PT) was used to reduce the release of heavy metals (HMs) during pyrolysis and the leachable rate of residual HMs, and simultaneously improve the bioavailability of phosphorus in the sludge-based biochar. The concentration of heavy metals and the fractions determined by BCR method was used to investigate the release and the transformation of Zn, Pb, Mn, Ni and Cu during pyrolysis involved with the effects of temperature and the addition of PT. The respective pyrolysis experiments shows that the release of Zn and Pb increases with temperature for both sewage sludge (SS) and PT, and the bioavailable fractions (F1 + F2) of Mn, Ni, and Cu increases with temperature for PT. During co-pyrolysis, blended samples released lower quantities of Zn and Pb and presented lower bioavailability of HMs than the individual SS or PT. A synergistic effect of co-pyrolysis was evident for volatile Zn and Pb. The decomposition of CaMg (CO3)2 from PT produced CaO, by which the volatile ZnCl2 and PbCl2 were transformed into ZnO and PbO with less volatility and higher reactivity with SiO2 and Al2O3 than the chlorides. Then SiO2 and Al2O3 from SS acted as the final stabilizer to immobilize the oxides. The final product combined with SiO2 and Al2O3, such as ZnSiO4 and ZnAl2O4, were detected. The addition of PT also introduced more Ca and P into sludge to produce biochar with higher concentration of apatite phosphorus with higher bioavailability.

Effect of hydrothermal carbonization on pyrolysis behavior, nutrients and metal species distribution in municipal sludge

In this study, the effect of hydrothermal carbonation (HTC) on the pyrolysis behavior and the distribution of nutrients and metal species of waste-activated sludge (WAS) was investigated. Results showed that the pyrolysis activation energy range of WAS decreased from 11 to 57 kJ/mol to 10-36 kJ/mol when the hydrothermal carbonization was at 160 °C. As indicated by thermodynamic parameters, the hydrothermal carbonization process reduces the pyrolysis reaction activity of the hydrochar. The results of the chemical analysis indicate that hydrothermal carbonization significantly enhances the release of phosphorus and nitrogen, with maximum recovery at a temperature of 200 °C. The standard measurement and testing protocol revealed that hydrothermal carbonization increased the content of non-apatite inorganic P fraction in hydrochar and enhanced the availability of P. Heavy metal analysis shows that hydrothermal carbonization can strengthen the stability of heavy metals in WAS.

Phosphorus Footprint in the Whole Biowaste-Biochar-Soil-Plant System: Reservation, Replenishment, and Reception

Two phosphorus (P)-rich biowastes, sewage sludge (SS) and bone dreg (BD), were selected to clarify P footprints among biowaste, biochar, soil, and plants by introducing a novel "3R" concept model. Results showed that pyrolysis resulted in P transformation from an unstable-organic amorphous phase to a stable-inorganic crystalline phase with a P retention rate of 70-90% in biochar (P reservation). In soil, SSBC released more P in acid red soil and alkaline yellow soil than BDBC, while the opposite result appeared in neutral paddy soil. The P released from SSBC formed AlPO4 by combining with Al in soil, whereas P from BDBC transformed into Ca5(PO4)3F(or Cl) in conjunction with Ca in the soil (P replenishment). Various plants exhibited an uptake of approximately 2-6 times more P from biochar-amended soil than from the original soil (P reception). This study can guide the application of biochar in various soil-plant systems for effective nutrient reclamation.

Up-flow anaerobic sludge blanket treatment of swine wastewater: Effect of heterologous and homologous inocula on anaerobic digestion performance and the microbial community

The effects of heterogenous (anaerobic sludge from treating distillery sewage, ASDS) and homologous (anaerobic sludge from treating swine wastewater, ASSW) inocula on anaerobic digestion and the microbial community in an up-flow anaerobic sludge blanket treating swine wastewater were compared. The highest chemical oxygen demand removal efficiencies with ASDS (84.8%) and ASSW (83.1%) were obtained with an organic loading rate of 15 kg COD/m3/d. For ASSW compared with ASDS, methane production efficiency was 15.3% higher and excess sludge production was 73.0% lower. The abundance of the cellulose hydrolyzing bacterium Clostridium sensu stricto_1 with ASDS (36.1%) was 1.5 times that with ASSW, while that of Methanosarcina with ASSW (22.9%) was > 100 times that with ASDS. ASDS reduced the content of pathogenic bacteria by 88.0%, while ASSW maintained a low level of pathogenic bacteria. ASSW greatly improved the methane production efficiency of wastewater and is more suitable for treating swine wastewater.

A sustainable strategy for recovery of phosphorus as vivianite from sewage sludge via alkali-activated pyrolysis, water leaching and crystallization

A sustainable strategy for P recovery from sewage sludge via alkali-activated pyrolysis, water leaching and crystallization was proposed, and a high value-added product of vivianite was recovered. Effects of the type and dose of alkali activator on P transformation during sludge pyrolysis were investigated. 50 wt% dose of KHCO₃ was determined as the alkali-activated pyrolysis condition. The content of water-soluble P (referred to as Water-P) in biochar derived from raw sludge (referred to as RS) and ferric sludge (Fenton's reagent conditioned sludge, referred to as FS) by KHCO₃-activated pyrolysis at different temperatures was compared. The Fe element in the Fenton's reagent enhanced the content of Fe-bound P in the dewatered sludge, which was readily transformed into potassium phosphate during KHCO₃-activated pyrolysis, thus increasing the Water-P content in the biochar derived from FS. The proportions of Water-P to total P in the biochar samples obtained by KHCO₃-activated pyrolysis of RS and FS at 600 °C were 72.5% and 96.2%, respectively, which were notably higher than those in the biochar samples obtained by direct pyrolysis of RS and FS (3.5% and 0.5%), respectively. The water leaching solution of biochar obtained by KHCO₃-activated pyrolysis of FS at 600 °C was purified to remove impurity elements, and vivianite with high purity was finally recovered by crystallization. A total P recovery efficiency of 88.08% was achieved throughout the process from sewage sludge to the final vivianite product. This study proposes a promising and sustainable approach for realizing the recovery of high value-added product vivianite from sewage sludge.

Value addition through biohydrogen production and integrated processes from hydrothermal pretreatment of lignocellulosic biomass

Bioenergy production is the most sought-after topics at the crunch of energy demand, climate change and waste generation. In view of this, lignocellulosic biomass (LCB) rich in complex organic content has the potential to produce bioenergy in several forms following the pretreatment. Hydrothermal pretreatment that employs high temperatures and pressures is gaining momentum for organics recovery from LCB which can attain value-addition. Diverse bioprocesses such as dark fermentation, anaerobic digestion etc. can be utilized following the pretreatment of LCB which can result in biohydrogen and biomethane production. Besides, integration approaches for LCB utilization that enhance process efficiency and additional products such as biohythane production as well as application of solid residue obtained after LCB pretreatment were discussed. Importance of hydrothermal pretreatment as one of the suitable strategies for LCB utilization is emphasized suggesting its future potential in large scale energy recovery.

Biopolymer recovery from waste activated sludge toward self-healing mortar crack

Activated sludge (AS) offers great potential for resource recovery considering its high organic and nutrient content. However, low recovery efficiency and high costs are directing the focus toward the high-valuable resource recovery. This study extracted 71.5 ± 5.9 mg/g VSS of alginate-like exopolysaccharides from AS (ALE/AS) and applied it to mortar as a novel biopolymer agent for crack self-healing. With a mortar crack of 120 μm, addition of 0.5 wt% ALE/AS yielded a high crack closure ratio of 86.5 % within 28 days. In comparison to commercial healing agents, marginal flexural strength reduction with ALE/AS addition (17.9 % vs 30.2-50.5 %) was demonstrated. The abundance of COO^- group in GG blocks of ALE/AS resulted in a higher cross-link capacity with Ca²⁺, while the reduction of hydrophilic residues (e.g., COO^- and OH) after complexation engendered a lower swelling capacity, which facilitated self-healing and flexural strength maintenance. Molecular dynamics (MD) revealed that lower Ca²⁺ diffusivity, arising from the stronger electrostatic interactions between the COO^- groups and Ca²⁺, resulted in a high Ca²⁺ concentration around the cracks, leading to CaCO₃ deposition and healed cracks. The outcomes of this study provided light on ALE-based mortar crack healing and presented a possibility for multi-level AS resource recovery.

Impact of solid content on hydrothermal pretreatment of municipal sludge prior to fermentation and anaerobic digestion

This study investigated the impact of the solid sludge content concentrations (SC) on hydrothermal pretreatment (HTP) before fermentation and anaerobic digestion. Five different SC of 3.5%, 7%, 10%, 12%, and 16% were investigated in two different scenarios. The first scenario entailed using only the pretreated samples as substrates, whereas in scenario two, the substrates included pretreated samples combined with the supernatant. Results revealed that the highest overall pCOD solubilization (considering HTP and fermentation) of 64% was achieved for the sample with 12% SC combined with supernatant. The maximum volatile fatty acids production of 2.8 g COD/L occurred with 10% SC without supernatant. The maximum methane yield of 291 mL CH₄/g VSS added was attained at 7% SC without supernatant. Furthermore, the results indicated that increasing the SC beyond 7% in scenario 1 and 10% in scenario two led to a decrease in methane yield. Additionally, optimizing for all desired endpoints may be difficult, and there are limits on the increase in SC concerning methane production.

Integrative biohydrogen- and biomethane-producing bioprocesses for comprehensive production of biohythane

The production of biohythane, a combination of energy-dense hydrogen and methane, from the anaerobic digestion of low-cost organic wastes has attracted attention as a potential candidate for the transition to a sustainable circular economy. Substantial research has been initiated to upscale the process engineering to establish a hythane-based economy by addressing major challenges associated with the process and product upgrading. This review provides an overview of the feasibility of biohythane production in various anaerobic digestion systems (single-stage, dual-stage) and possible technologies to upgrade biohythane to hydrogen-enriched renewable natural gas. The main goal of this review is to promote research in biohythane production technology by outlining critical needs, including meta-omics and metabolic engineering approaches for the advancements in biohythane production technology.

Low-Temperature Pretreatment of Biomass for Enhancing Biogas Production: A Review

Low-temperature pretreatment (LTPT, Temp. < 100 °C or 140 °C) has the advantages of low input, simplicity, and energy saving, which makes engineering easy to use for improving biogas production. However, compared with high-temperature pretreatment (>150 °C) that can destroy recalcitrant polymerized matter in biomass, the action mechanism of heat treatment of biomass is unclear. Improving LTPT on biogas yield is often influenced by feedstock type, treatment temperature, exposure time, and fermentation conditions. Such as, even when belonging to the same algal biomass, the response to LTPT varies between species. Therefore, forming a unified method for LTPT to be applied in practice is difficult. This review focuses on the LTPT used in different biomass materials to improve anaerobic digestion performance, including food waste, sludge, animal manure, algae, straw, etc. It also discusses the challenge and cost issues faced during LTPT application according to the energy balance and proposes some proposals for economically promoting the implementation of LTPT.

Accelerated stabilization of high solid sludge by thermal hydrolysis pretreatment in autothermal thermophilic aerobic digestion (ATAD) process

Autothermal thermophilic aerobic digestion (ATAD) is a rapid biological treatment technology for sludge stabilization. To improve digestion efficiency and shorten stabilization time, thermal hydrolysis pretreatment was employed before ATAD of high solid sludge. The results showed that accelerated stabilization of high solid sludge (total solid = 10.1%) was achieved by thermal hydrolysis pretreatment with volatile solid removal efficiency of 40.3% after 8 days of ATAD, 11 days earlier than unpretreated sludge. The enhanced release and hydrolysis of intracellular organics resulted in a solubilization degree of 45.3%. The reduced sludge viscosity and improved fluidity after thermal hydrolysis facilitated mixing, aeration and organics degradation during ATAD. Excitation emission matrix analysis indicated that the fluorescence intensity of soluble microbial byproduct and tyrosine-like protein increased markedly after thermal hydrolysis and decreased after ATAD. The proportion of high molecular weight (MW > 10 kDa) substances in the supernatant increased significantly after thermal hydrolysis, while the low MW (MW < 1 kDa) substances decreased after ATAD. The significant difference in microbial composition between the pretreatment and control groups elucidated the accelerated sludge stabilization under thermal hydrolysis. This work provides an efficient and practical strategy to achieve rapid stabilization of high solid sludge.

The changes of microplastics' behavior in adsorption and anaerobic digestion of waste activated sludge induced by hydrothermal pretreatment

Waste activated sludge (WAS) contains high concentrations of microplastics (MPs), which could serve as vectors of various organic pollutants and heavy metals, causing synergistic transportation and pollution. The application of combined hydrothermal pretreatment (HTP) and anaerobic digestion (AD) has raised growing concerns since the low-temperature hydrothermal treatment could enhance the biogas production of WAS. However, the changes in physicochemical properties, adsorption performances, and effects on AD of MPs by HTP have not been studied. The study used three typical MPs in WAS, and it was found that the HTP (170°C & 30min) increased MPs' specific surface area and carbonyl index (CI) while decreasing the relative crystallinity. The adsorption capacity to Cd increased through the carbonylation for polyethylene microplastic (PE-MP) and polystyrene microplastic (PS-MP) while decreasing by the dechlorination for polyvinyl chloride microplastic (PVC-MP). Meanwhile, increased hydrophilicity reduced the adsorption capacities of all three typical MPs for ofloxacin. The above results indicated that the HTP could be worth blocking the adsorption of polar MPs for polar pollutants. For the pristine MPs, only PVC-MP at the highest concentration (0.5 g kg^-1 VS) significantly (p < 0.05) reduced methane production by 16.2 ± 3.3% of WAS without the HTP. However, the HTP resulted in significant (p < 0.05) inhibition of methane production of WAS at high concentrations of PE-MP and PVC-MP (e.g., 0.1 and 0.5 g kg^-1 VS), which was due to the acceleration of the released toxic plastic additives (dibutyl phthalate, dimethyl phthalate, and bisphenol-A). Microbial analysis showed the abundances of vital anaerobes, such as acid-producing bacteria (Acetoanerrobium and Mesotoga), proteolytic bacteria (Proteiniborus), and methanogens (Methanosaeta) clearly decreased with the PE-MP and PVC-MP after the HTP, which might result in the decreased methane production. The study provided deep-insight of MPs' behaviors during the combined HTP-AD process.

Free radicals accelerate in situ ageing of microplastics during sludge composting

Composting is the last "barrier" for microplastics (MPs) in the entry of organic solid wastes into the environment. The transformation of MPs is thought to be mainly driven by microorganisms during composting, whereas the contribution of abiotic processes that involve free radicals is often overlooked. Herein, we provide initial evidence for the generation of free radicals during sludge composting, including environmental persistent free radicals and reactive oxygen species, which accelerate the oxidative degradation of MPs. The ·OH yield of composting fluctuated greatly from 23.03 to 277.18 μmol/kg during composting, which was closely related to the dynamic changes in Fe(II) (R² = 0.926). Analyses of the composted MPs physicochemical properties indicated that MPs were aged gradually with molecular weights decrease from 18% to 27% and carbonyl index value increase from 0.23 to 0.52. Further investigation suggested that the microbially-mediated redox transformation of iron oxides could occur on the MPs surface accompanied by the production of abundant free radicals, thereby leading to the damage of MPs during composting. These results reveal the critical role of free radicals in MPs ageing under oxic/anoxic alternation conditions of composting and provide new insights into the bio-chemical mechanism of contaminant removal or transformation during sludge composting.

Phosphorus recovery from wastewater and bio-based waste: an overview

Phosphorus is one of the most important macronutrients needed for the growth of plants. The fertilizer production market uses 80% of natural, non-renewable phosphorus resources in the form of phosphate rock. The depletion of those deposits forces a search for other alternatives, including biological waste. This review aims to indicate the most important ways to recover phosphorus from biowaste, with particular emphasis on wastewater, sewage sludge, manure, slaughter or food waste. A comparison of utilized methods and directions for future research based on the latest research is presented. Combining biological, chemical, and physical methods with thermal treatment appears to be the most effective way for the treatment of wastewater sludge in terms of phosphorus recovery. Hydrothermal, thermochemical, and adsorption on thermally treated adsorbents are characterized by a high phosphorus recovery rate (over 95%). For animal by-products and other biological waste, chemical methods seems to be the most optimal solution with a recovery rate over 96%. Due to its large volume and relatively low phosphorus content, wastewater is a resource that requires additional treatment to recover the highest possible amount of phosphorus. Pretreatment of wastewater with combined methods seems to be a possible way to improve phosphorus recovery. A compressive evaluation of combined methods is crucial for future research in this area.

Co-pyrolysis of sewage sludge and food waste digestate to synergistically improve biochar characteristics and heavy metals immobilization

Food waste digestate (FWD) is a desirable additive in sewage sludge (SS)-based biochar preparation owing to its high contents of intrinsic inorganic minerals and lignocellulosic compounds. In this study, we investigated the co-pyrolysis of SS with FWD at different mixing ratios (4:0, 3:1, 2:2, 1:3, and 0:4; SS:FWD w/w) at 550 °C to synergistically improve the biochar characteristics and immobilize the heavy metals in the SS. The results showed that co-pyrolysis of SS with FWD greatly increased the aromaticity and pH (by 13.22-26.56%) of the blended biochar, and significantly reduced the contents of total and bioavailable heavy metals. The addition of FWD effectively enhanced the conversion of heavy metals from less stable fractions to more stable forms, but led to the transformation of Cr from the residual fraction (F4) to the oxidizable fraction (F3) when the FWD:SS ratio was ≥ 3:1. Overall, the formation of co-crystal compounds, stable kaolinite, and metal oxides together with the enhancement of biochar characteristics during co-pyrolysis significantly reduced the heavy metal-associated ecological risk (potential ecological risk index lower than 15.51) and phytotoxicity (germination index higher than 139.41%) of the blended biochar. These findings suggest that high levels of mineral components in FWD greatly immobilize more heavy metals in biochar.

The removal of uranium (VI) from aqueous solution by the anaerobically digested sewage sludge with hydrothermal pretreatment

Anaerobic digestion (AD) with hydrothermal (HT) pretreatment (sequential HT-AD treatment) is a novel technology for sludge management. HT-AD sludge is rich in functional groups and its applications as pollutant sorbents might be a win-win strategy. This study investigated the removal of uranium (VI) from water using HT-AD sludge as affected by solution pH, temperature, and ion strength. The reusability and heavy metal risk of HT-AD sludge were also assessed. The batch sorption experiments demonstrated that even at an acidic initial pH of 3.2, the maximum adsorption of HT-AD sludge for uranium (VI) reached 117.13 mg/g, higher than that of most carbon-based materials. The inner-sphere and out-sphere complexation between uranium (VI) and the HT-AD sludge dominated the adsorption when pH was in the range of 2-6 and 6-11, respectively. The FTIR and XPS analysis indicated that the primary mechanisms of uranium (VI) adsorption by the HT-AD sludge were the surface complexation and the electric attraction between uranium (VI) and the functional groups (e.g. -COO-) on HT-AD sludge. The removal rate of uranium (VI) by HT-AD sludge only decreased by ∼7% after 3 consecutive adsorption cycles. Leaching experiment showed that less than 5% of the total heavy metal were released from HT-AD sludge. Our research proved that HT-AD sludge can be used as an efficient uranium (VI) adsorbent with good reusability and environmental safety.

Valorization of hydrothermal carbonization products by anaerobic digestion: Inhibitor identification, biomethanization potential and process intensification

Integrating hydrothermal carbonization (HTC) and anaerobic digestion for biorefinery-oriented full utilization of wet organic wastes is a promising emerging technology. The objectives of this study were to identify the potential inhibitory substances, evaluate the biomethane potential of mixed and aqueous products and explore process intensifying strategies. The results indicated that the high HTC temperature of 240 °C resulted in a significantly low methane yield of 60 ± 5 mL/g COD and a high Short chain fatty acid (SCFAs) accumulation of 4174 ± 76 mg/L. GC-MS analysis showed that the contents of inhibitory pyrazines, pyridines and ketones in aqueous fraction at 240 °C substantially increased from 13.14%, 0.4%, 0.55% at 180 °C to 23.34%, 2.89%, 5.13%, respectively. When the aqueous products obtained from 240 °C-HTC was supplemented or pretreated by carbonaceous material, the methane yields were greatly improved and increased to 1.3-fold and 1.8-fold, respectively. These finding could provide some valuable technical information for HTC based biorefinery of organic waste.

Biowaste hydrothermal carbonization aqueous product application in rice paddy: Focus on rice growth and ammonia volatilization

Hydrothermal carbonization (HTC) is known as a green biomass conversion technology. However, it often suffers from the issue of disposing hydrothermal carbonization aqueous products (HCAP). Based on the characterization and composition of acidic HCAP, a rice paddy soil column experiment was conducted to observe the effects of HCAP on ammonia (NH₃) volatilization form paddy soil and rice yield. The experiment was designed with five treatments. HCAPs were produced at 220 °C and (SHC220-L) and 260 °C (SHC260-L) derived from poplar sawdust, HCAP produced at 220 °C (WHC220-L) and 260 °C (WHC260-L) derived from wheat straw, and a control group without HCAP application (termed CKU hereafter). The results showed that HCAP treatments increased the rice yield by 4.30%-26.0% compared to CKU. HACPs prepared at lower temperatures (SHC220-L and WHC220-L) mitigated the cumulative NH₃ volatilization by 11.2% and 7.6%, respectively, and mitigated yield-scale NH₃ volatilization (cumulative NH₃ volatilization/total yield) by 14.2% ∼ 22.4%. HCAP significantly improved the N use efficiency of rice. We found that the NH₃ volatilization was related to NH₄⁺-N concentration and pH of surface water, soil TOC and NH₄⁺-N oxidation functional genes. This study implied that HCAP could be potentially used as a liquid fertilizer, which will be a potential substitute for chemical N fertilizers. There is still a long way before HCAP can be applied in full-scale for N fertilizer reduction and waste recycle.

Combined hydrothermal and free nitrous acid, alkali and acid pretreatment for biomethane recovery from municipal sludge

This study focused on investigating the effect of combined chemical and hydrothermal pretreatment (HTP) on the anaerobic digestibility of thickened waste activated sludge (TWAS). Three different combined pretreatment conditions of HTP + free nitrous acid (FNA), HTP + Acid, and HTP + Alkaline were applied to TWAS. To control and compare the effect of combined pretreatments and a single pretreatment, Acid, Alkaline, FNA and HTP pretreatments were applied done prior to AD. The results of this study revealed that combined pretreatments have higher potential to improve methane production yield and rate but not in the solubilization of COD. The highest methane yield of 275 mL CH₄/g TCOD _added was achieved for the combined pretreatment with FNA and HTP. HTP + FNA pretreatment was found to produce higher methane yields compared to the combination of other typical acid and alkaline reagents with hydrothermal pretreatment. Methane yields of 594, 527, and 544 L CH₄/g VSS added, were achieved for HTP + FNA, HTP + ALK, and HTP + ACID pretreatments, respectively. The preliminary economic analysis showed that out of the combined pretreatment, only combining HTP with FNA is economically feasible.

Comparative assessment of pre- and inter-stage hydrothermal treatment of municipal sludge for increased methane production

Hydrothermal treatment (HT) is a promising technology to enhance anaerobic digestion (AD) of municipal sludge. However, the capacity of pre- and inter-stage HT (i.e., HT-AD and AD-HT-AD, respectively) to enhance the digestibility of municipal sludge has not been sufficiently explored. This study compared the efficacy of pre- and inter-stage HT performed from 90 to 185°C to enhance methane production from a mixture of primary sludge and waste activated sludge using mesophilic (35°C) biochemical methane potential tests. In both configurations, sludge solubilization increased with HT temperature. HT-AD, and to a greater extent AD-HT-AD, increased the release of ammonium nitrogen. Even though HT at 185°C dramatically increased sludge solubilization, the overall specific methane yield with HT at 185°C was lower than or comparable to that at lower HT temperatures in the HT-AD and AD-HT-AD configurations, respectively. Up to 155°C HT, the overall specific methane yield with the HT-AD configuration was higher by 4.9%-8.3% compared to the AD-HT-AD configuration. However, when the HT energy was considered, compared to the control (i.e., AD of sludge without HT), the net energy gain (ΔE) decreased as the HT temperature increased, becoming negative at an HT of 185°C. The AD-HT-AD configuration resulted in a higher overall volatile solids destruction (by 8.1 to 20.1%). In conclusion, for municipal sludge with a relatively high ultimate digestibility, as was the case in this study, HT-AD is preferable as it has a smaller footprint and is easier to operate than the AD-HT-AD configuration. However, given the significantly higher volatile solids destruction in the AD-HT-AD configuration, compared to the HT-AD configuration, AD-HT-AD may be more beneficial considering post-AD sludge handling processes. PRACTITIONER POINTS: Hydrothermal treatment (HT) increased the rate and extent of methane production from municipal sludge mixture. 155°C was the optimal temperature for either pre- or inter-stage HT to increase biogas production. Pre- and inter-stage HT resulted in comparable ultimate methane production. Pre-stage HT is preferable to inter-stage HT (smaller footprint, easier to operate). AD-HT-AD resulted in significantly higher volatile solids destruction compared to the HT-AD configuration.

Technology and Concept of Wastewater Treatment: Differences Between the Rhine Basin and the Yangtze Basin

Based on field visits and literature research, the situations of several typical wastewater treatment plants (WWTPs) in the Rhine basin and the Yangtze basin were investigated, to compare the technology and concept of wastewater treatment in these two areas. Our results showed that WWTPs in the Rhine performed well in pollutant removal, and have shifted their focus to energy production and nutrient recovery; While in the Yangtze basin, most WWTPs still operate on the sole concept of pollution treatment. Though China's WWTPs attach importance to water reclamation, the related technologies are still under development. In years to come, the construction of New Concept WWTPs is expected by Chinese famous experts, to integrate sustainable wastewater treatment and energy/nutrient recovery. To better plan its future avenue in wastewater treatment, China is suggested to learn from the successful practice of energy production and nutrient recovery of WWTPs in the Rhine.

Enhanced in situ Pb(II) passivation by biotransformation into chloropyromorphite during sludge composting

Composting is an effective technology for the disposal and utilization of solid biowastes. However, conventional composting is inefficient for the passivation of heavy metals in solid biowastes, thus limiting the applications of compost derived from solid biowaste. Here, a thermophilic biomineralization strategy was proposed and demonstrated during sludge composting for in situ heavy metals passivation via thermophiles inoculation. It was found that Thermus thermophilus could promote the transformation of Pb(II) into the most stable chloropyromorphite [Pb₅(PO₄)₃Cl, K_sp = 10^-84.4] during composting. After 40 days of composting with T. thermophilus FAFU013, the most insoluble residual fractions of Pb increased by 16.0% (from 76.5% to 92.5%), which was approximately 3 times higher than that of the uninoculated control. The DTPA-extractable Pb decreased to 11.5%, which was 14.4% less compared with the uninoculated control, indicating a significant Pb passivation by inoculation of T. thermophilus FAFU013. A series of batch experiments revealed that Pb(II) could be rapidly accumulated by selective biosorption and gradually transformed into chloropyromorphite through the biomineralization of T. thermophilus FAFU013. This study provides new insight into the mechanism of heavy metal passivation during composting and the problem associated with the disposal of Pb-contaminated solid biowastes through the biomineralization of thermophiles.

Transformation and Mobility of Cu, Zn, and Cr in Sewage Sludge during Anaerobic Digestion with Pre- or Interstage Hydrothermal Treatment

Anaerobic digestion (AD) combined with hydrothermal treatment (HT) is an attractive technology for sewage sludge treatment and resource recovery. The fate and distribution of heavy metals in the sludge during combined HT/AD significantly affect the sludge final disposal/utilization options, yet such information is still lacking. This study systematically characterizes the transformation of important heavy metals Cu, Zn, and Cr in sewage sludge during AD with pre- or interstage HT (i.e., HT-AD or AD-HT-AD, respectively). Complementary sequential chemical extraction and X-ray absorption spectroscopy were used to characterize the speciation and mobility of metals. For the HT-AD system, both Cu and Zn predominantly occur as sulfides in HT hydrochars. Subsequent AD favors the formation of Cu₂S and partial transformation of nano-ZnS to adsorbed and organo-complexed Zn species. HT favors the formation of Cr-bearing silicates in hydrochars, whereas Fe(III)-Cr(III)-hydroxide and Cr(III)-humic complex are the predominant Cr species in AD solids. Similar reaction pathways occur in the AD-HT-AD system with some minor differences in metal species and contents, as the first-stage AD changed the sludge matrix. These findings have important implications for understanding the fate and mobility of heavy metals in sludge-derived hydrochars and AD solids.

Coevolution of Iron, Phosphorus, and Sulfur Speciation during Anaerobic Digestion with Hydrothermal Pretreatment of Sewage Sludge

Anaerobic digestion (AD) with hydrothermal (HT) pretreatment is an emerging technology for enhanced resource recovery from sewage sludge. This study investigates the speciation of Fe, P, and S during sequential HT-AD treatment of sewage sludge using sequential chemical extraction, X-ray diffraction, and X-ray absorption spectroscopy. Results suggest strong correlations between Fe and P species as well as Fe and S species, affecting the solubility and bioavailability of each other. For instance, much vivianite formed in the hydrochars after HT treatment at low temperature, while more strengite precipitated at higher HT temperature. During the subsequent AD process, microbial reduction of strengite and other Fe(III) species led to the formation of more vivianite, with concurrent P release into the solution and adsorption onto other minerals. HT pretreatment of sewage sludge had a weak effect on the sulfidation of Fe during the AD process. This work has important implications for understanding the nutrient speciation and availability in sludge-derived hydrochars and AD solids. It also provides fundamental knowledge for the selection and optimization of HT pretreatment conditions for enhanced resource recovery through sequential HT-AD process.